Polaris RZR 800 2013, Manual

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3.70
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
2. Remove primer plug from the engine. Install Oil
System Priming Adapter (PU-45778) into the oil plug
hole. Push 3-5 oz. (approx.) of Polaris PS-4 or PS-4
Extreme Duty engine oil into the adapter or until
resistance is felt. Remove the adapter. Apply sealant
to the plug threads. Install the plug and torque to
specification.
Primer Plug:
18 ± 2 ft-lbs (24.4 ± 2.71 Nm)
ENGINE INSTALLATION
Engine Assembly and Installation
Use the following procedure to reinstall the engine
assembly.
Assemble the engine to the transmission on a work
bench prior to installation.
1. Support the transmission / rear gearcase assembly
while setting the engine in place.
2. Lightly tighten all fasteners evenly to eliminate any
gaps that may be present in the mounting areas.
3. Torque fasteners to specification using a two part
sequence.
• Torque fasteners to half of the specified torque
value.
• Then torque fasteners to the full specified torque
value.
Engine / Transmission Mounting Fasteners:
(2) Lower 3/8” Nuts: 40 ft-lbs (54 Nm)
(4) Outer M8 Bolts: 28 ft-lbs (38 Nm)
4. Install the inner clutch cover, drive clutch, and driven
clutch. Torque to specification (see Chapter 6).
• Clean clutch sheaves thoroughly and inspect inlet
and outlet ducts for proper routing and sealing.
ENGINE