Polaris RZR 800 2013, Manual

Page: 298 / 500

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
3. Compress spider buttons for each tower and install
spider, making sure that “X” or the marks that were
made earlier on the spider, aligns with “X” or the
marks that were made earlier on the moveable
sheave.
4. Torque spider to specification using the holding
fixture and spider tool. Torque with smooth motion to
avoid damage to the stationary sheave.
Spider:
200 ft-lbs (271 Nm)
5. After the spider has been torqued, remove the clutch
assembly from the holding fixture and inspect the
shaft and sheave alignment marks made during
disassembly.
IMPORTANT: If the marks are no longer in
alignment, the clutch will not be in balance and
the drive clutch assembly must be replaced.
6. Install shift weights using new lock nuts on the bolts.
7. Reinstall clutch spring.
8. Reinstall cover, making sure that “X” or the marks
that were made earlier the on spider, aligns with “X”
or the marks that were made earlier on the cover.
9. Torque cover bolts evenly to specification.
Cover Screw:
90 in-lbs (10.4 Nm)
CLUTCHING