Polaris RZR 800 2013, Manual

Page: 266 / 500

5.76
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Walker Evans™ Shock Disassembly
IMPORTANT: To prevent damage or marks to the
shock, the use of special tools and a soft jaw vise is
recommended.
WARNING
Walker Evans™ shocks contain high pressure nitrogen
gas. Extreme caution must be used while handling and
working with Walker Evans™ shocks and related high
pressure service equipment. The pressure must be
released from the shock before disassembly. It is
strongly recommended you wear safety glasses and
ear protection during these procedures.
1. Clean and carefully remove shock from the vehicle.
2. Back preload adjuster all the way down and carefully
remove spring retainer and spring(s).
3. Use the appropriate shock body holding tool to
properly secure the shock assembly into a vice for
service.
Shock Body Holding Tool: PU-50979
4. Remove the valve cap from the valve fitting on the
top of the reservoir.
5. Carefully depressurize the shock.
6. Using a snap ring pliers, remove the retaining ring
from the reservoir.
7. Carefully remove the cap from the reservoir body.
BODY / STEERING / SUSPENSION