Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Support Bearing Replacement (RZR 4)
1. Follow steps 1-8 of the “Removal / Installation
(RZR 4)” procedure.
2. Remove the bearing support (upper and lower half)
and the retaining ring. Loosen the (2) set screws
retaining the bearing to the shaft.
3. Remove the rubber isolator from the bearing and
slide the bearing off the end of the shaft.
NOTE: If bearing is seized on the shaft, remove
the rear portion of the shaft from the vehicle.
Refer to “Removal / Installation (RZR 4)”.
4. Clean the mounting surface of the shaft and install
the new bearing.
5. Install a new retaining ring and slide the bearing tight
against the retaining ring.
6. Apply Loctite ® 242™ to the set screw threads and
torque the (2) bearing set screws to specification.
Bearing Set Screws: 30-35 in-lbs (3.4-4.0 Nm)
7. Align the front and rear portions of the propshaft as
shown below and slide them together.
8. Install the rubber isolator over the bearing.
9. Install the upper and lower halves of the bearing
support along with the (2) fasteners. Torque the
support bearing fasteners to specification.
Support Bearing Fasteners: 16-18 ft-lbs (22-24 Nm)
10. Install the front portion of the propshaft onto the front
gearcase and install a NEW roll pin.
11. Reinstall the center console, selector handle and
front seats.
FINAL DRIVE