Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
PROPSHAFT U-JOINT SERVICE
Disassembly
1. Remove internal or external snap ring from bearing
caps.
CAUTION
Always wear eye protection.
NOTE: If yoke or bearing is removed, cross
bearing must be replaced. Note orientation of
grease fitting and mark inner and outer yoke for
correct re-positioning during installation.
2. Support inner yoke as shown and drive outer yoke
down (bearing cap out) with a soft face hammer.
3. Support U-joint in vise as shown and drive inner yoke
down to remove remaining bearing caps.
4. Force U-joint cross to one side and lift out of inner
yoke.
Assembly
1. Install new bearing caps in yoke by hand. Carefully
install U-joint cross with grease fitting properly
positioned inward toward center of shaft. Take care
not to dislodge needle bearings upon installation of
cross joint.
FINAL DRIVE