Polaris RZR 800 2013, Manual

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2.20
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
6. Reinstall the fill plug and torque to specification.
Fill Plug:
40-50 ft-lbs (54-68 Nm)
Main Gearcase - Lubricant Level Check:
The fill plug is located on the side of the gearcase just
below the shift lever bell crank. Maintain the fluid level
even with the bottom of the fill plug hole.
1. Position vehicle on a level surface.
2. Remove the fill / level plug and check the fluid level.
3. If fluid level is not at fill plug hole, add the
recommended fluid as needed.
4. Reinstall the fill / level plug and torque to
specification.
Fill / Level Plug:
40-50 ft-lbs (54-68 Nm)
Transmission Lubricant Change:
The lubricant change procedure is relatively the same for
the main gearcase and the transfer case. To minimize
confusion, perform the lubricant change on only one
gearcase at a time. Access the drain plugs through the
drain holes in the skid plate.
Transfer Case Lubricant Change:
1. Remove the fill plug and the level check plug (refer to
“Transfer Case - Lubricant Level Check”).
2. Place a drain pan under the transfer case drain plug.
3. Remove the drain plug and allow to drain completely.
4. Clean and reinstall the drain plug with a new O-ring.
Torque drain plug to specification.
Drain Plug:
30-45 in-lbs (3-5 Nm)
5. Add the recommended fluid through the fill plug hole
until it begins to flow out the level plug hole. Do not
overfill.
6. Reinstall level check plug and torque to specification.
Level Check Plug:
30-45 in-lbs (3-5 Nm)
7. Reinstall the fill plug and torque to specification.
Fill Plug:
40-50 ft-lbs (54-68 Nm)
Main Gearcase Lubricant Change:
1. Remove the fill / level plug (refer to “Main Gearcase -
Lubricant Level Check”).
2. Place a drain pan under the main gearcase drain
plug.
3. Remove the drain plug and allow to drain completely.
MAINTENANCE