Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
16. Loosen and remove the lower A-arm through-bolt
fastener (F) and remove lower A-arm from the
vehicle.
17. Examine A-arm bushings and pivot tube (see
“Exploded View”). Replace if worn. Discard
hardware.
18. If not replacing the A-arm, thoroughly clean the A-
arm and pivot tube.
19. Install new ball joint into A-arm. Refer to “Ball Joint
Service” section.
20. Insert new bushings and pivot tube into new A-arm.
21. Install new lower A-arm assembly onto vehicle
frame. Torque new bolt to specification.
22. Insert lower A-arm ball joint end into the bearing
carrier. Install lower ball joint pinch bolt (E) into the
bearing carrier and torque bolt to specification.
WARNING
Upon A-arm installation completion, test vehicle at low
speeds before putting into service.
Front Upper / Lower A-arm Bolts:
RZR: 37 ft-lbs (50 Nm)
RZR S / RZR 4: 40 ft-lbs (54 Nm)
Front Ball Joint Pinch Bolts:
23 ft-lbs (31 Nm)
Shock Mounting Bolts:
RZR: 37 ft-lbs (50 Nm)
RZR S / RZR 4: 37 ft-lbs (50 Nm)
BODY / STEERING / SUSPENSION