Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
18. Apply assembly lube or oil to the rotors on the oil
pump shaft.
NOTE: The application of lubrication aids in
priming the oil pump during initial engine start
up.
19. Align the bolt holes and install oil pump assembly
into crankcase. Rotate the rotors in the housing
during installation, as this checks for binding if new
rotors are used.
NOTE: For assembly of the gears, the cam gear
and the crankshaft gear are stamped with “This
Side Out”. This indicates the side of the gear that
faces outward or away from the case.
NOTE: Before assembly, clean the bolts and bolt
holes
with Loctite Primer N (commercially
available) to remove any debris. This will ensure
proper sealing when installing bolts and new
Loctite™.
20. Install oil pump housing bolts (H). The new bolts
contain patch lock, so Loctite™ is not needed on the
new bolts. Torque bolts to specification and follow
the torque sequence at beginning of the chapter.
NOTE: Occasionally spin the oil pump when
installing bolts to check for binding of the rotors.
Oil Pump Bolt:
84 ± 8 in-lbs (9.50 ± 0.90 Nm)
Torque in Sequence
21. Apply Loctite™ 242 (PN 2871949) to the crankshaft.
ENGINE