Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
4. Remove the pinch bolt retaining the lower steering
shaft to the steering gear box assembly.
5. Lift up on the shaft and remove it through the floor
panel.
Lower Steering Shaft Installation (EPS
Models)
1. Install the lower steering shaft onto the gear box and
align the marks made during step 2 of the “Lower
Steering Shaft Removal (EPS Models)” procedure.
2. Install the pinch bolt that retains the lower steering
shaft to the gear box assembly and torque to
30 ft-
lbs (41 Nm) .
3. Install the power steering unit and reassemble the
vehicle (see “Power Steering Unit Installation”
procedure).
Power Steering Unit Installation
1. If the power steering unit was removed from the
mount bracket, reinstall it prior to vehicle installation.
Torque the mounting bolts to specification.
2. Remove the throttle pedal return spring to ease
power steering unit installation.
3. Install the power steering unit into the vehicle and
align the skip-tooth spline on the power steering stub
shaft with the opening in the lower steering shaft.
4. Place power steering mount bracket over the brake
pedal mount studs and finger tighten the (4) nuts.
5. Position the lower steering shaft on the power
steering unit stub shaft and install the pinch bolt.
Torque to specification.
Lower Steering Shaft Pinch Bolt:
17 ft-lbs (23 Nm)
BODY / STEERING / SUSPENSION