Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
9. Disassemble the cover as required, replacing
components that are failed or worn. Check bearings
for wear or damage and replace as needed using a
press and standard bearing removal tools.
Discard
removed bearings as they become damaged by the
removal process.
10. Remove intermediate pinion shaft assembly from the
housing. Check bearings and gear teeth for wear or
damage and replace as needed. The shaft can be
disassembled as shown using a press and standard
bearing removal tools.
11. Disassemble the output pinion shaft assembly by
removing the retaining screws on the bearing cup/
bracket assembly. Replace the output shaft seal. The
output pinion shaft can be disassembled as shown
using a press and standard bearing removal tools.
12. Output shaft bearing cup is a slip-fit. Remove and
record number and thickness of shims and set aside.
Note the alignment dowels (circled) for installation.
TRANSMISSION