Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Clutch Offset Procedure
If the vehicle exhibits drive clutch drag or hard shifting
while at idle speed, a clutch offset adjustment is required.
Washers located behind the driven clutch on the
transmission input shaft may need to be added or
removed in order to obtain the proper offset. Refer to the
“Clutch Offset Procedure” provided below.
1. Follow steps 1-6 of the “PVT Disassembly”
procedure.
CAUTION
Do not start the engine with the outer clutch cover
removed. Serious injury may result.
2. Inspect the drive clutch belt to sheave clearance. If
the belt is contacting either sheave, remove the drive
belt and driven clutch.
3. Add or remove offset washers behind the driven
clutch accordingly to avoid belt contact with either
drive clutch sheave.
• 0.030" Offset Washer - PN 7556454
• 0.060" Offset Washer - PN 7556120
4. Reinstall the driven clutch and drive belt. Torque the
driven clutch retaining bolt to
17 ft-lbs (23.5 Nm) . Be
sure to rotate the driven clutch counterclockwise
several times to ensure the belt is tight and riding at
the proper height in the clutch.
CLUTCHING