Polaris RZR 800 2013, Manual

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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
10. Install wheel and (4) wheel nuts. Torque wheel nuts
to specification.
Front Ball Joint Pinch Bolts: 23 ft-lbs (31 Nm)
Shock Mount Bolts (RZR): 37 ft-lbs (50 Nm)
Shock Mount Bolts (RZR S/RZR 4): 37 ft-lbs (50 Nm)
Front Caliper Mount Bolts: 31-34 ft-lbs (42-46 Nm)
Wheel Nuts (Alum): 30 ft-lbs (41 Nm) + 90° (1/4 turn)
Wheel Nuts (Steel): 27 ft-lbs (37 Nm)
FRONT STABILIZER BAR (RZR / RZR
S INT’L)
Stabilizer Bar Linkage Removal
1. Elevate and safely support the front of the vehicle.
2. Remove the lower shock mounting fastener from the
upper A-arm on each side of the vehicle (see
“Exploded View”).
3. Remove the upper portion of the linkage from the
stabilizer bar on each side of the vehicle (see
“Exploded View”):
• RZR: Remove the nut and linkage bushings, and
remove the linkages from the vehicle.
• RZR S INT’L: Remove the bolts that attach the
upper portion of the linkages to the stabilizer bar
clamps and remove the linkages from the vehicle.
4. Inspect the linkage assemblies for signs of excessive
wear or damage. Replace linkage assembly if
damaged.
5. Reverse the procedure for installation. Torque the
linkage fasteners to specification (see “Exploded
View”).
Stabilizer Bar Removal
1. If stabilizer bar linkages are installed:
• RZR: Remove the nut and linkage bushings (see
“Exploded View”).
• RZR S INT’L: Remove the bolts that attach the
upper portion of the linkages to the stabilizer bar
clamps (see “Exploded View”).
2. Remove the hood and front bumper (see “BODY
COMPONENT REMOVAL”).
3. Remove the (4) T30 Torx fasteners retaining the front
bumper support to the frame.
NOTE: Properly support the bumper support
and wires that are attached.
BODY / STEERING / SUSPENSION