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Nortel Passport 15000 Hardware Installation And Maintenance Download Page 220

220   Chapter 15 Shelf assembly

241-1501-240   5.2S2

Figure 56
Task flow of a shelf assembly replacement

Shelf assembly replacement

Removing a CP

Powering down

a BIM

Removing an FP

Removing a

Passport 15000

fabric card

Removing a

Passport 20000

fabric card

Removing a blank processor card

Removing a
temperature

sensor bracket

assembly

Removing front or
rear frame panels

Removing a shelf

assembly

Unpacking a shelf

assembly

Checking the

backplane pins

Powering up a

Passport 15000 or

20000

End

Installing front or

rear frame panels

Installing a

Passport 15000

fabric card

Installing a

Passport 20000

fabric card

Installing a blank

processor card

Installing a shelf

assembly

Installing a

PIM cable

Installing a

temperature

sensor bracket

assembly

Installing a BITS

cable

Connecting alarm

cables to the alarm/

BITS module

Connecting an FP

cable

Connecting CP

cables

Cleaning LC or
SC connectors

Cleaning MT-RJ

connectors

Cleaning the bore

of a transceiver

Installing an FP

Installing a CP

Routing an FP

cable

Connecting a

temperature

sensor cable

assembly

Installing a door

Removing a door

(front only, if present)

For procedure page

numbers, see

Task flow navigation

below

PP_TASK_1088

Summary of Contents for Passport 15000

Page 1: ...Passport 15000 20000 Hardware Installation Maintenance and Upgrade 241 1501 240 ...

Page 2: ......

Page 3: ...the NORTEL NETWORKS corporate logo DPN and PASSPORT are trademarks of Nortel Networks ADC is a registered trademark of ADC Telecommunications Inc AMP MATE N LOK and Z PACK are registered trademarks of Tyco Electronics of Canada Ltd Astec Helios MFA150 and Advanced Power Systems are trademarks of Astec Advanced Power Systems EdgeLink is a trademark of Telco Systems Pozidrivis a registered trademark...

Page 4: ......

Page 5: ... 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Publication history March 2004 5 2S2 Standard General availability Contains information on Passport 15000 and Passport 20000 for the PCR5 2 release ...

Page 6: ...6 Publication history 241 1501 240 5 2S2 ...

Page 7: ... NEBS 2000 frame with doors and side panels 43 Structural changes 45 Related documents 46 How to get more help 47 Chapter 1 Overview of hardware tasks 49 Chapter 2 Safety considerations and best practices 53 Risk of personal injury 54 Risk of service loss 56 Risk of equipment damage 57 Fastening captive screws 58 Fastening termination panels 58 Avoiding damage from ESD 59 Choosing slots for FPs 61...

Page 8: ...le replacement task flow 72 BIP external alarm cable replacement 73 Prerequisites to BIP external alarm cable replacement 73 BIP external alarm cable replacement task flow 73 Chapter 4 Alarm BITS module 75 Alarm BITS module replacement 76 Prerequisites to alarm BITS module replacement 76 Alarm BITS module replacement task flow 76 Timing cable installation 79 Prerequisites to timing cable installat...

Page 9: ...eplacement task flow 106 Temperature sensor bracket assembly replacement 109 Prerequisites to temperature sensor bracket assembly replacement 109 Temperature sensor bracket assembly replacement task flow 109 Chapter 8 Fabrics 111 Fabric replacement 111 Chapter 9 NEBS 2000 frame accessories 115 Door installation onto a NEBS 2000 frame 117 Door hardware removal from a NEBS 2000 frame 125 Illuminated...

Page 10: ...0 frame 156 NEBS 2000 frame installation 161 Parts installation in a Passport 15000 in a NEBS 2000 frame 165 Parts installation in a Passport 20000 in a NEBS 2000 frame 168 Passport 15000 VSS installation 171 Passport 15000 or 20000 switch installation into an EIA rack 173 Chapter 12 MAC address module 179 MAC address module replacement 179 Prerequisites to MAC address module replacement 179 MAC a...

Page 11: ...paring panel replacement 224 Fanout panel replacement 227 Chapter 17 Hardware procedures 229 Anchoring the NEBS 2000 frame 230 Additional information for installing the frame anchors 235 Assembling a BIP external alarm cable 237 Assembling sparing panel NTQS31 249 Bundling FP cables 251 Cabling the second cooling unit 255 Checking the backplane pins 258 Checking power input cables to the BIP 261 C...

Page 12: ...g power output cables to a system of ac rectifiers 339 Determining if you need to use inline attenuators with optical FPs 345 Disconnecting a power input cable from a terminal block 347 Disconnecting power input cables from the BIP 353 Disconnecting other cables from a BIP 357 Fastening adjacent frames together 359 Grounding a Passport 15000 VSS 362 Grounding a Shasta 5000 to a NEBS 2000 frame 365...

Page 13: ...port aggregate device 478 Installing a PIM 485 Installing a PIM cable 487 Installing a power and ground cable assembly 489 Installing a Shasta 5000 air flow grill 495 Installing a Shasta 5000 cable management assembly 497 Installing a Shasta 5000 filler panel 499 Installing a Shasta 5000 shelf assembly 501 Installing a shelf assembly 503 Installing a shelf assembly onto adapter brackets 505 Instal...

Page 14: ...nstalling front or rear frame panels 612 Installing grounding tape on rack uprights 618 Installing high density cable management brackets 619 Installing NEBS 2000 frame to EIA adapter brackets 622 Installing short adapter brackets on the rear of the rack 624 Installing short adapter brackets on the front of the rack 628 Levelling the frame or frame pair 629 Locking or unlocking a door on a NEBS 20...

Page 15: ...bly 710 Removing a shelf assembly 714 Removing a shelf filler panel 721 Removing a side frame panel regular or extended sizes 724 Removing a sparing panel 728 Removing a temperature sensor bracket assembly 730 Removing a temperature sensor for an upper cooling unit 733 Removing a temperature sensor from a lower cooling unit 737 Removing a timing cable adapter NTPN81 742 Removing a timing cable for...

Page 16: ...dgeLink 100 interface cable 811 Replacing the alarm BITS module in a Passport 15000 814 Replacing the alarm BITS module in a Passport 20000 819 Replacing the MAC address module in a Passport 15000 822 Replacing the MAC address module in a Passport 20000 825 Routing FP cables 827 Routing power cables from overhead to the BIP 832 Routing power cables from under the floor to the BIP 836 Seating cards...

Page 17: ...low of a failed CP replacement 98 Figure 14 Task flow of a cooling unit replacement 101 Figure 15 Task flow of a fan controller replacement 103 Figure 16 Task flow of a fan replacement 105 Figure 17 Task flow of a temperature sensor replacement 107 Figure 18 Task flow of a temperature sensor bracket assembly replacement 110 Figure 19 Task flow of a fabric replacement 113 Figure 20 Frame enclosure ...

Page 18: ...igure 41 Task flow of parts installation in a Passport 20000 in a NEBS 2000 frame 169 Figure 42 Task flow of a Passport 15000 VSS installation 172 Figure 43 Task flow of a Passport 15000 or 20000 switch installation into a 23 inch EIA rack 175 Figure 44 Task flow of a MAC address module replacement 181 Figure 45 Task flow of a modem installation 185 Figure 46 Task flow of a multiport aggregate dev...

Page 19: ... system of five ac rectifiers 268 Figure 69 Power cable connections at the breakers inside an MFA150 controller side view 270 Figure 70 Power cable connections at the rear of an MFA150 system of ac rectifiers 271 Figure 71 Power cable connections at the ground busbar inside an MFA150 controller 272 Figure 72 Power cable paths between the BIP and two shelves 274 Figure 73 The open end of an SFP opt...

Page 20: ... connections at the breakers inside an MFA150 controller side view 343 Figure 96 Power cable connections at the ground busbar inside an MFA150 controller 344 Figure 97 Overhead power input cables for the lower shelf connected to the BIP 348 Figure 98 Insulating boots and clamps at the rear of the BIP 349 Figure 99 Power input cables connected to a polyvalent power and ground assembly A0834143 350 ...

Page 21: ...A lower right extension bracket P0995493 404 Figure 123 Orientation of a cosmetic filler a lower door catch and a lower right extension bracket 405 Figure 124 Orientation of a cosmetic filler a lower door hinge and a lower left extension bracket 406 Figure 125 A lockable vented door NTRU0423 inside view 410 Figure 126 A lockable vented door NTRU0423 outside view 411 Figure 127 A lower door hinge P...

Page 22: ... 442 Figure 150 A fabric of a Passport 20000 rear view 443 Figure 151 A fabric of a Passport 20000 front view 444 Figure 152 Locations of notches for fabric hinge bushings on Passport 20000 shelf assembly 445 Figure 153 Location and orientation of the fans on any version of cooling unit 449 Figure 154 A side fan A0522182 for a cooling unit NTHR51AB or NTHR52AB 450 Figure 155 A middle fan A0522179 ...

Page 23: ... A0834143 493 Figure 177 The ETSI power and ground assembly A0834149 494 Figure 178 Location of the grill for a Shasta 5000 in a NEBS 2000 frame 496 Figure 179 Location of the cable management assembly for a Shasta 5000 in a NEBS 2000 frame 498 Figure 180 Location of the filler panel for a Shasta 5000 in a NEBS 2000 frame 500 Figure 181 Location of shelf hardware for a Shasta 5000 in a NEBS 2000 f...

Page 24: ...a cooling unit NTHR52AA 544 Figure 204 A temperature sensor on the bracket assembly NTHR68AB for a cooling unit NTHR52AB 545 Figure 205 Location of the temperature sensors inside a lower cooling unit NTHR51AA 548 Figure 206 Cable connections inside a cooling unit NTHR51AA or NTHR52AA 549 Figure 207 Location of the temperature sensors inside a lower cooling unit NTHR51AB 550 Figure 208 A timing cab...

Page 25: ...ch 586 Figure 228 An illuminated brandline cover and mounting brackets P0995495 with a door hinge 587 Figure 229 A typical SFP optical module 590 Figure 230 Orientation to install an SFP module in an NTHW49 591 Figure 231 An upper cooling unit NTHR52AA 594 Figure 232 An upper cooling unit NTHR52AB 595 Figure 233 Location of an upper front cooling unit 596 Figure 234 Mounted cable management bracke...

Page 26: ...on of the alarm BITS module and cable connections in a Passport 15000 660 Figure 259 Location of the alarm BITS module and cable connections in a Passport 20000 661 Figure 260 Locations of installed brandline covers and top frame brackets 664 Figure 261 An illuminated brandline cover and mounting brackets P0995495 without door hardware 665 Figure 262 Paths of the LED cable NTHW66 to the front and ...

Page 27: ...ultiport aggregate device NT0486 705 Figure 283 Unbalanced multiport aggregate device NT0421 706 Figure 284 Connection points of the PIM cables 709 Figure 285 The polyvalent power and ground assembly A0834143 712 Figure 286 The ETSI power and ground assembly A0834149 713 Figure 287 Location of the rear plug in hardware 717 Figure 288 An upper shelf assembly of a Passport 15000 front isometric view...

Page 28: ...are 768 Figure 312 Location of the upper door hardware on a top frame bracket on a NEBS 2000 frame 770 Figure 313 Orientation of upper right door hardware 771 Figure 314 Orientation of upper left door hardware 772 Figure 315 Locations of front and rear frame panels exploded view 775 Figure 316 Unpacking a horizontal Passport 15000 or 20000 in a frame 777 Figure 317 Locations of the alarm cable con...

Page 29: ...igure 338 Insulating boots and clamps at the rear of the BIP 835 Figure 339 Overhead power input cables for the lower shelf connected to the BIP 839 Figure 340 Insulating boots and clamps at the rear of the BIP 840 Figure 341 Power cabling to the BIP from the floor 841 Figure 342 Upper transportation pockets for card latches 843 Figure 343 Lower transportation pockets for card latches 844 Figure 3...

Page 30: ...ach FP cable bundle on right side extended cable brackets 252 Table 12 Position of each FP cable bundle on left side extended cable brackets 253 Table 13 Connection mapping between the BIP and the MFA150 controller 269 Table 14 Cleaning tools and supplies for fiber connectors 287 Table 15 Pinout for the Passport DB 9 pin connecting to the modem DB 25 pin 301 Table 16 Interface cables between a Pas...

Page 31: ...balanced 637 Table 26 Location of cooling unit breakers on the front of the BIP 702 Table 27 Customer and equipment profile 805 Table 28 Schedule for replacing air filters and vacuuming equipment 805 Table 29 Interface cables between an EdgeLink 100 and a Passport 15000 or 20000 812 Table 30 Modem settings of the hardware dip switches 852 ...

Page 32: ...32 Contents 241 1501 240 5 2S2 ...

Page 33: ...6 How to get more help page 47 Who should read this document and why This document is intended for use by field technicians who are qualified to work on the dc electrical power feeds to the Passport 15000 or 20000 according to local electrical codes for the kind of power hookup required are qualified to handle cards or modules that plug into a Passport 15000 or 20000 without accidently affecting s...

Page 34: ...document The following hardware features are added to this document 16 port OC 3 STM 1 POS and ATM FP with PEC NTHW44 page 41 An additional version of the lower and upper cooling units page 41 Enclosing a NEBS 2000 frame with doors and side panels page 43 Other changes made to this document include the following Structural changes page 45 for CR Q00742719 added a warning to the section Risk of ser...

Page 35: ...Monitoring equipment status LEDs page 65 added the section Storing and transporting circuit cards page 66 added definitions of compatible and equivalent FPs in Processor card compatibility page 68 added the section Hot swapping hardware parts page 67 added how to identify a Passport 15000 or 20000 for the task Alarm BITS module replacement page 76 added the new task flow Cable routing page 86 and ...

Page 36: ...Passport 15000 in a NEBS 2000 frame page 165 Parts installation in a Passport 20000 in a NEBS 2000 frame page 168 Passport 15000 or 20000 switch installation into an EIA rack page 173 added the procedure Removing a shelf filler panel page 721 to the task flow Installation of a second switch into a NEBS 2000 frame page 156 added the missing CP cable procedures to the task flow Installation of a sec...

Page 37: ...tallation of a second switch into a NEBS 2000 frame page 156 NEBS 2000 frame installation page 161 Passport 15000 or 20000 switch installation into an EIA rack page 173 updated these task flows to include the handling of front rear and side panels on a NEBS 2000 frame Installation of a second switch into a NEBS 2000 frame page 156 Parts installation in a Passport 15000 in a NEBS 2000 frame page 16...

Page 38: ...removed NTHW31 from the LC simplex cables removed the 4 port Gigabit Ethernet FP from the RJ 45 connectors moved it to the LC duplex connectors added FPs that have the RJ 45 connectors added the use and handling of an SFP optical module updated the figure The transmit and receive orientation on a 16 port OC 3 STM 1 FP NTHW31 page 327 with the correct orientation of the transmit and receive ports a...

Page 39: ...laced the figure Location of front rear and side panels exploded view with Location of front and rear panels exploded view page 614 for small form factor pluggable SFP optical transceiver modules updated the task flow BIP power and ground cable installation page 197 to add handling the top frame bracket added the section SFP optical module cleaning page 65 added the procedure Configuring a port to...

Page 40: ...de panels exploded view page 726 added dust boots to the procedure Removing an FP page 750 and added the figure Fully opened card latches page 754 deleted the step to power down a cooling unit in the procedure Replacing a cooling unit alarm cable page 787 updated the Prerequisites of the procedure Routing FP cables page 827 to clarify the cable management criteria for the direction of electrical a...

Page 41: ...e cleaning page 65 as a best practice added the procedure Cleaning an SFP optical module page 281 updated the Prerequisites to the procedure Connecting an FP cable page 320 updated the table Actions to engage types of FP connectors page 324 to add handling an SFP module and to clarify plugging LC connectors into an SFP updated the procedure Installing an SFP optical module page 588 to include the ...

Page 42: ...g units and replacement parts to these procedures Connecting a temperature sensor cable assembly page 312 Installing a fan page 446 Installing a fan controller page 452 Installing a lower cooling unit page 473 Installing a shelf based cooling unit page 514 Installing a temperature sensor bracket assembly page 536 Installing a temperature sensor for an upper cooling unit page 542 Installing a tempe...

Page 43: ...h a door page 63 to Safety considerations and best practices page 53 added the chapter NEBS 2000 frame accessories page 115 to add these task flows Door installation onto a NEBS 2000 frame page 117 Door hardware removal from a NEBS 2000 frame page 125 Illuminated brandline cover installation page 131 NEBS 2000 frame enclosure installation page 134 Side panel installation onto a NEBS 2000 frame pag...

Page 44: ...stalling a top cover onto a frame bracket page 561 Removing a brandline cover from a top frame bracket page 663 Removing a brandline cover illuminated from a top frame bracket page 666 for handling door hardware added these procedures Installing a cosmetic extension filler page 402 Installing a door page 407 Installing a door catch onto the lower right of a frame page 416 Installing a door catch o...

Page 45: ...de frame panel regular or extended sizes page 724 other hardware procedures that are updated because of the presence of a door kit or an extended side panel kit include Checking the operation of external alarms page 279 to mention that the shelf status LED of an illuminated cover is handled in the procedure Installing an illuminated brandline cover page 578 Removing a shelf assembly page 714 to ha...

Page 46: ...ion was added to procedures where appropriate This consists of information that supports the procedure such as a component hierarchy figure a checklist or a diagram Conceptual and reference information were removed from procedures placed in the appropriate conceptual or reference section and cross referenced from the procedure where appropriate If no appropriate conceptual or reference section exi...

Page 47: ...de 241 7401 242 Passport 7400 FP Cabling Specifications If you received an MFA150 system of ac rectifiers the document 167 9021 133 Advanced Power Systems MFA150 Modular Front Access Power System Detailed Installation Guidelines and Procedures Manual is included in the shipping container or provided from Astec Advanced Power Systems If you received a Shasta 5000 switch in package NTHW85 or otherwi...

Page 48: ...48 About this document 241 1501 240 5 2S2 ...

Page 49: ... 99 Fabrics page 111 Function processors page 139 Initial switch hardware installations page 155 MAC address module page 179 Peripheral equipment page 183 Power and ground hardware of a Passport 15000 or 20000 page 193 CP and FP cables page 85 Shelf assembly page 217 Sparing and fanout panels page 223 For a view of installed hardware parts see the figures Overview of Passport 15000 or 20000 hardwa...

Page 50: ...ssport 15000 or 20000 hardware front view PPT 3159 001 AA2 NEBS 2000 frame Breaker interface panel BIP Blank processor card Cable management bracket Cable management channel Front lower cooling unit Breaker interface module BIM Alarm module Control processor CP Function processors FP ...

Page 51: ...nance and Upgrade 5 2S2 Figure 2 Overview of Passport 15000 or 20000 hardware rear view PPT 2819 020 AD2 Passport 20000 fabrics PIM PIM Passport 15000 fabrics Air filter cover Air filter cover Rear upper cooling unit Alarm BITS module Alarm BITS module MAC address module MAC address module ...

Page 52: ...52 Chapter 1 Overview of hardware tasks 241 1501 240 5 2S2 ...

Page 53: ...tices before attempting the tasks included in this document Risk of personal injury page 54 Risk of service loss page 56 Risk of equipment damage page 57 Avoiding damage from ESD page 59 Choosing slots for FPs page 61 Equipment maintenance page 63 Handling cables page 66 Hot swapping hardware parts page 67 Packing and unpacking a processor card or module page 68 Processor card compatibility page 6...

Page 54: ...NG Verletzungsgefahr durch Lüfterblätter Beim Arbeiten in der Nähe der Lüfter des Kühlaggregats besteht die Gefahr daß ein rotierender Lüfter lose Kleidung Haare oder Schmuck in die Lüfterblätter saugt oder einen Finger abtrennt Berühren Sie einen Lüfter niemals weder direkt noch indirekt WARNING Risk of injury when handling a frame Never place a foot or a hand under any part of the frame while it...

Page 55: ... end of an optical fiber unless you are certain the other end is not connected The LASER travelling through a fiber cable can injure the human retina WARNUNG Gefahr von Augenverletzungen durch Laserstrahlen Blicken Sie nie direkt auf das Ende eines Glasfaserkabels und überprüfen Sie auch einzelne Faserenden nicht mit einem optischen Gerät wenn Sie nicht sicher sind daß das andere Kabelende nicht a...

Page 56: ...in a sparing configuration you must always insert the FP into a slot on the shelf before you connect the control cable If you connect the control cable between the FP and the termination or sparing panel before you insert the FP in the shelf you can disrupt service to the other FP s in the sparing configuration Before seating an FP in its slot or removing it from the slot ensure that the cables on...

Page 57: ...s service representative Power cycling the breakers can be done on a Passport 15000 or 20000 without damaging equipment Power cycling can cause a loss of switch traffic depending on the hardware and software configurations for redundancy and on the amount of traffic throughput as each breaker is toggled Fastening screws to a frame or rack When fastening screws for the first time into the front sur...

Page 58: ...IP for a BIM the unit with the captive screw will need to be replaced for example a fabric for its cover if the unit or what it fastens to is not replaced the hardware will not likely operate correctly for example the reset button on a Passport 20000 fabric would not be engaged and EMI containment is jeopardized Fastening termination panels When fastening a fanout panel or a sparing panel to a Pas...

Page 59: ...carries to the ESD sensitive hardware that is already present Handling processor cables for a CP or an FP can also transfer ESD even when the cable itself is not electrically conductive For example connecting a fiber optic cable to an FP faceplate connector or a small form pluggable SFP module can enable the ESD from yourself to transfer to the part you are plugging into When handling any part of ...

Page 60: ...ter 2 Safety considerations and best practices 241 1501 240 5 2S2 Figure 3 Location of ESD jacks front lower shown or upper shelf PPT 2819 013 AB3 Front upper cooling unit Cage Cage Kickplate ESD jack ESD jack ...

Page 61: ...o the right side of the frame facing the front opposite where the power cables can be when routed under the floor If equipment sparing of optical cards is planned but not being implemented install FPs into even numbered slots first If equipment sparing of optical cards is being implemented install the main FP into an even numbered slot other than slot 0 and the spare FP in the adjacent slot with t...

Page 62: ...ed together for example all OC 3 STM 1s grouped beside all OC 12c STM 4s and separate from DS3s Add DS3 or E3s starting at the right side of a cage so that coax cables are routed to the right side of the frame that is to the side that is opposite the input power cables If the power cables are fastened to the side of the frame from the floor up to the BIP and coax cables are fastened to the cable m...

Page 63: ...intenance tasks Accessing equipment inside a NEBS 2000 frame with a door page 63 Air filter replacement page 64 Equipment vacuuming page 64 Fiber cable cleaning page 65 SFP optical module cleaning page 65 Monitoring equipment status LEDs page 65 Storing and transporting circuit cards page 66 Accessing equipment inside a NEBS 2000 frame with a door When a NEBS 2000 frame has a door mounted across i...

Page 64: ...ardless of the method of cleaning it Vacuuming around the Passport 15000 or 20000 can maximize the efficiency of the air filters but does not increase the interval of change Refer to Equipment vacuuming page 64 Use the procedure Replacing an air filter page 800 as a part of regular Passport maintenance The procedure includes a one page form that is intended to be printed and kept with the switch s...

Page 65: ...n optimum connectivity Cleaning LC or SC connectors page 285 Cleaning MT RJ connectors page 290 Cleaning the bore of a transceiver page 293 SFP optical module cleaning Cleaning a small form pluggable SFP optical transceiver module is necessary to maintain optimum connectivity between the FP socket port and its interfacing fiber cable Ensure that an SFP optical module is clean each time you are abo...

Page 66: ... problem with newly installed equipment For example a red LED can be transitory and does not necessarily mean a failure has occurred Storing and transporting circuit cards Care is required to store or transport circuit cards or modules Store each card or module in its own antistatic material and transportation package to avoid physical or ESD damage or the accumulation of dust on contacts Be caref...

Page 67: ...cables can interfere with the transmission of signals over coax Route power cables at the rear of the frame When routing the power cables keep the battery return positive and battery negative cable pairs together Otherwise the cables can behave like antennas that transmit electromagnetic interference EMI See 241 1501 205 Passport 15000 20000 Site Requirements and Preparation Guide for information ...

Page 68: ...ally from ESD Use the procedure Packing a processor card or module page 642 for a failed or re deployed card immediately following a removal procedure Processor card compatibility When choosing a processor card to replace upgrade or downgrade another card in a slot the card new or redeployed must have a compatible or equivalent product engineering code PEC In general for control processors CPs to ...

Page 69: ...inimum software requirements see 241 5701 615 Passport 7400 15000 20000 FP Configuration Reference For CP minimum software requirements see 241 1501 200 Passport 15000 20000 Hardware Description If you are in doubt about the compatibility or equivalence of your replacement card contact your Nortel Networks sales or support representative for assistance If you must use a card with a different card ...

Page 70: ...70 Chapter 2 Safety considerations and best practices 241 1501 240 5 2S2 ...

Page 71: ...allation Maintenance and Upgrade 5 2S2 Chapter 3 Alarm hardware Select from the following tasks and procedures BIP alarm module replacement page 72 BIP external alarm cable replacement page 73 Installing a BIP external alarm cable page 379 ...

Page 72: ...arm module replacement task flow This task flow shows the sequence of procedures you do to replace a BIP alarm module in your Passport switch To link to any procedure go to Task flow navigation page 72 Figure 4 Task flow of a BIP alarm module replacement Task flow navigation The following references are listed alphabetically Installing a BIP alarm module page 378 Removing a BIP alarm module page 6...

Page 73: ... to BIP external alarm cable replacement You must assemble your own cable to replace an external alarm cable If the BIP is powered by an MFA150 system of ac rectifiers the external alarm cable may be prefabricated and can be ordered as a field replaceable unit with part number P0940531 For a complete list of BIP alarm connections and their features refer to 241 1501 200 Passport 15000 20000 Hardwa...

Page 74: ...rm cable page 237 Replacing a BIP external alarm cable page 778 Replacing a BIP external alarm cable to an MFA150 page 781 Yes No BIP External alarm cable replacement Is it a prefab alarm cable for AC rectifiers Replacing a BIP external alarm cable to an MFA150 Assembling a BIP external alarm cable Replacing a BIP external alarm cable End For procedure page numbers see Task flow navigation below P...

Page 75: ... Upgrade 5 2S2 Chapter 4 Alarm BITS module Select from the following tasks and procedures Alarm BITS module replacement page 76 Timing cable installation page 79 Timing cable replacement page 81 Replacing an alarm cable assembly to the alarm BITS module page 807 ...

Page 76: ... 15000 and Passport 20000 Passport 15000 requires that you remove the top fabric card fabric X to allow you to properly align the connectors of the replacement alarm BITS module The name of a Passport 15000 or 20000 is identified on the front of the switch hardware The front of an older Passport 15000 is blank Following the replacement have the software operator restore the former timing setup and...

Page 77: ... timing ports See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Passport 15000 Passport 20000 Alarm BITS module replacement End Locking external timing ports Passport 15000 or Passport 20000 Removing a fabric card from a Passport 15000 Unlocking external timing ports Installing a fabric card into a Passport 15000 Replacing an alarm BITS module in a Passport 20000 Replacing an alarm BI...

Page 78: ...moving a fabric card from a Passport 15000 page 677 Replacing the alarm BITS module in a Passport 15000 page 814 Replacing the alarm BITS module in a Passport 20000 page 819 Unlocking a fabric card See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Unlocking external timing ports See 241 5701 600 Passport 7400 15000 20000 Configuration Guide ...

Page 79: ... the alarm BITS module providing full redundancy one pair of wires from the site BITS source split to each connector on the alarm BITS module providing redundancy only inside the switch one pair of wires from the site BITS source to one connector on the alarm BITS module providing no redundancy You need one of the following cable assemblies Some versions of the alarm BITS module on either a Passpo...

Page 80: ... 558 Installing EMI filters on the alarm BITS module page 599 Making a BITS cable page 635 No No Yes Timing cable installation End Making a BITS cable Installing a BITS cable Are you using a prefabricated timing cable assembly Installing EMI filters onto the alarm BITS module optional Yes Installing a timing cable adaptor NTPN81 Installing a timing cable for DS1 NTHW75 Installing a timing cable fo...

Page 81: ... have access to 241 5701 600 Passport 7400 15000 20000 Configuration Guide A timing cable refers to the cable that runs from the external timing source to the alarm BITS module or to one of the prefabricated cable assemblies connected to the module As soon as the replacement is completed the former timing activity of this connection is automatically restored For example if the connection provided ...

Page 82: ...m timing source Timing cable replacement End Locking external timing ports Removing a BITS cable Installing a BITS cable Unlocking external timing ports Removing a timing cable for DS1 NTHW75 Removing a timing cable for E1 unbalanced NTHR75 Removing a timing cable adaptor NTPN81 Identify the cable assembly that needs to be replaced Installing a timing cable for E1 unbalanced NTHR75 Installing a ti...

Page 83: ...king external timing ports See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Removing a BITS cable page 658 Removing a timing cable adapter NTPN81 page 742 Removing a timing cable for DS1 NTHW75 page 743 Removing a timing cable for E1 unbalanced NTHR75 page 745 Unlocking external timing ports See 241 5701 600 Passport 7400 15000 20000 Configuration Guide ...

Page 84: ...84 Chapter 4 Alarm BITS module 241 1501 240 5 2S2 ...

Page 85: ...he following tasks and procedures Cable routing page 86 Connecting a CP Ethernet cable page 296 Connecting a CP local operator terminal cable page 299 Connecting a CP modem cable page 300 Connecting an FP cable page 320 FP cable replacement page 89 SFP module replacement page 92 Replacing a CP Ethernet cable page 783 ...

Page 86: ...ts are needed to accommodate very high density coax cables you must have ensured that the footprint of the NEBS 2000 frame has 8 0 cm 3 25 in for the required additional space or that the brackets were already installed according to the task flow NEBS 2000 frame installation page 161 You should already have addressed the location and spacing of the footprint as part of your site planning as descri...

Page 87: ... high density cable management brackets End Are you using fiber or coax cables Are you routing high or low density cables Routing FP cables Installing extended cable management brackets Installing fiber cables through the fiber management unit optional for fiber cables Installing high density cable management brackets Is the volume of coax cables high or very high density PP_TASK_1096 ins For proc...

Page 88: ...gation The following references are listed alphabetically Installing extended cable management brackets page 601 Installing fiber cables through the fiber management unit page 605 Installing high density cable management brackets page 619 Routing FP cables page 827 ...

Page 89: ... this NTP Ensure you have access to 241 5701 600 Passport 7400 15000 20000 Configuration Guide Unless prefabricated cable assemblies are available from Nortel Networks you must provide a custom made replacement cable assembly For cable specifications refer to 241 1501 200 Passport 15000 20000 Hardware Description Replacing an FP cable has no effect on Passport 15000 or 20000 performance provided t...

Page 90: ...eplacing a fiber cable in a fiber management unit if applicable Cleaning LC or SC connectors Cleaning MT RJ connectors Is it a fiber optic cable Cleaning the bore of a transceiver End Are you replacing all cables in the sparing configuration Are all cables replaced Removing an FP cable Connecting an FP cable PP_TASK_1066 ins For procedure page numbers see Task flow navigation below ...

Page 91: ...ctors page 285 Cleaning MT RJ connectors page 290 Cleaning the bore of a transceiver page 293 Connecting an FP cable page 320 Locking a port See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Replacing a fiber cable in a fiber management unit page 792 Removing an FP cable page 755 Routing FP cables page 827 Unlocking a port See 241 5701 600 Passport 7400 15000 20000 Configuration Guide...

Page 92: ...ot located in this NTP Ensure you have access to 241 5701 600 Passport 7400 15000 20000 Configuration Guide SFP module task flow This task flow shows the sequence of procedures you must do to replace an SFP module To link to any procedure go to Task flow navigation page 93 Figure 11 Task flow of an SFP module replacement SFP module replacement End Locking a port Removing an SFP optical module Inst...

Page 93: ...k flow navigation The following references are listed alphabetically Installing an SFP optical module page 588 Locking a port See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Removing an SFP optical module page 759 Unlocking a port See 241 5701 600 Passport 7400 15000 20000 Configuration Guide ...

Page 94: ...94 Chapter 5 CP and FP cables 241 1501 240 5 2S2 ...

Page 95: ...Hardware Installation Maintenance and Upgrade 5 2S2 Chapter 6 Control processors Select from the following tasks and procedures CP upgrade page 96 Failed CP replacement page 98 For CP cabling tasks see CP and FP cables page 85 ...

Page 96: ...ut of service while the CP is replaced and the replacement is configured in software Ensure the file system is synchronized CAUTION Risk of service loss from inappropriate firmware On Passport 15000 a CP3 card supports only release 1 3 software or later Upgrade the software if necessary before inserting a CP3 If the CP3 card is loaded with firmware from pre 1 3 software it will crash In this parti...

Page 97: ...age 97 Figure 12 Task flow of a CP upgrade Task flow navigation The following references are listed alphabetically Installing a CP page 399 Removing a CP page 670 Switching between active and standby processor cards See 241 5701 600 Passport 7400 15000 20000 Configuration Guide No Yes CP upgrade End Removing a CP Installing a CP Switching between active and standby processor cards all CPs upgraded...

Page 98: ...rt When redeploying a CP from a Passport 15000 into a Passport 20000 only CP3s loaded with PCR 3 1 software level or later will operate Failed CP replacement task flow This task flow shows the sequence of procedures you do to replace a failed CP in your Passport switch To link to any procedure go to Task flow navigation page 98 Figure 13 Task flow of a failed CP replacement Task flow navigation Th...

Page 99: ...ment page 104 Replacing a cooling unit alarm cable page 787 Replacing a cooling unit power cable page 789 Replacing an air filter page 800 Temperature sensor replacement page 106 Temperature sensor bracket assembly replacement page 109 When you have a cooling unit to install see the task flow Installation of a second switch into a NEBS 2000 frame page 156 or Passport 15000 or 20000 switch installa...

Page 100: ...re only on the mounting ear of a lower cooling unit The AA and AB versions of the cooling units are interchangeable but their parts are not Get a helper to assist the removal and insertion of a cooling unit because it weighs 9 1 kg 20 lbs and has a tendency to slide out of position when it is unfastened Replacing an entire cooling unit is not necessary because of a part failure however the task mi...

Page 101: ...unit replacement Task flow navigation The following references are listed alphabetically Installing a lower cooling unit page 473 Installing an upper cooling unit page 592 Removing a lower cooling unit page 701 Removing an upper cooling unit page 762 Lower Upper Cooling unit replacement Upper or lower unit Removing a lower cooling unit Installing a lower cooling unit Removing an upper cooling unit...

Page 102: ... unit The PEC of the cooling units NTHR51AB and NTHR52AB is visible on its mounting ear The mounting ears are blank for the NTHR51AA and NTHR52AA versions To distinguish a lower cooling unit NTHR51AA from an upper unit NTHR52AA observe the cable connectors that are only on the mounting ear of a lower cooling unit The AA and AB versions of the cooling units are interchangeable but their parts are n...

Page 103: ...ation The following references are listed alphabetically Installing a fan page 446 Installing a fan controller page 452 Removing a fan page 682 Removing a fan controller page 686 PP_TASK_1052 ins Fan controller replacement End Removing a fan Installing a fan Removing a fan controller Installing a fan controller For procedure page numbers see Task flow navigation below ...

Page 104: ... ears are blank for the NTHR51AA and NTHR52AA versions To distinguish a lower cooling unit NTHR51AA from an upper unit NTHR52AA observe the cable connectors that are only on the mounting ear of a lower cooling unit The NTHR51AA and NTHR51AB versions of the cooling units are interchangeable but their parts are not The NTHR52AA and NTHR52AB versions of the cooling units are interchangeable but their...

Page 105: ...ure go to Task flow navigation page 105 Figure 16 Task flow of a fan replacement Task flow navigation The following references are listed alphabetically Fan controller replacement page 102 Installing a fan page 446 Removing a fan page 682 PP_TASK_1051 ins For procedure page numbers see Task flow navigation below Yes No Fan replacement Removing a fan Installing a fan End Does the fan power up Fan c...

Page 106: ...ure sensor on the bracket assembly NTHR68AB used with an NTHR52AB upper front cooling unit The NTCC8938 or A0647397 and A0521944 temperature sensors are not interchangeable and can only be used with the indicated equipment The PEC of the cooling units NTHR51AB and NTHR52AB is visible on its mounting ear The mounting ears are blank for the NTHR51AA and NTHR52AA versions To distinguish a lower cooli...

Page 107: ...ling unit page 542 Installing a temperature sensor inside a lower cooling unit page 546 Removing a fan page 682 Upper Lower Temperature sensor replacement End Upper or lower cooling unit Removing a temperature sensor from a lower cooling unit Installing a temperature sensor into a lower cooling unit Removing a temperature sensor for an upper cooling unit Installing a temperature sensor for an uppe...

Page 108: ...hapter 7 Cooling units 241 1501 240 5 2S2 Removing a fan controller page 686 Removing a temperature sensor for an upper cooling unit page 733 Removing a temperature sensor from a lower cooling unit page 737 ...

Page 109: ...er from NTHR68 temperature sensors are not interchangeable on the bracket assembly and can only be used with the indicated equipment The PEC of the cooling units NTHR51AB and NTHR52AB is visible on its mounting ear The mounting ears are blank for the NTHR51AA and NTHR52AA versions To distinguish a lower cooling unit NTHR51AA from an upper unit NTHR52AA observe the cable connectors that are only on...

Page 110: ...ure sensor cable assembly page 312 Installing a temperature sensor bracket assembly page 536 Removing a temperature sensor bracket assembly page 730 Temperature sensor bracket assembly replacement End Removing a temperature sensor bracket assembly Installing a temperature sensor bracket assembly Connecting a temperature sensor cable assembly For procedure page numbers see Task flow navigation belo...

Page 111: ... a time sensitive task Seating a fabric is a relatively complex series of actions If a fabric is not properly seated it may not operate correctly and EMI containment is jeopardized When the system has automatically disabled the fabric removed it from service because it exceeds a temperature threshold alarm 7002 0003 is generated The solid red LED status is the same for a failed fabric as for a fab...

Page 112: ...helf reset If the download fails the writable bank retains the firmware that was present before the download Fabric replacement task flow This task flow shows the sequence of procedures you do to replace a fabric in a Passport 15000 or 20000 To link any procedure go to Task flow navigation page 114 ...

Page 113: ...cking and unlocking a fabric End Determining the status of fabric card firmware Figure 19 Task flow of a fabric replacement For procedure page numbers see Task flow navigation below No Passport 15000 Yes Passport 20000 Fabric replacement Displaying the operating mode of fabrics Locking a fabric card Is the fabric in a Passport 15000 or 20000 Removing a fabric card from a Passport 20000 Removing a ...

Page 114: ...15000 page 434 Installing a fabric card into a Passport 20000 page 439 Locking a fabric card See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Manually testing a fabric card See 241 5701 520 Passport 7400 15000 20000 Troubleshooting and Testing Removing a fabric card from a Passport 15000 page 677 Removing a fabric card from a Passport 20000 page 679 Unlocking a fabric card See 241 57...

Page 115: ...rear covers Handle an accessory for a NEBS 2000 frame by selecting from the following alphabetical tasks and procedures Door installation onto a NEBS 2000 frame page 117 Door hardware removal from a NEBS 2000 frame page 125 Illuminated brandline cover installation page 131 NEBS 2000 frame enclosure installation page 134 Installing a shelf filler panel page 509 Installing a top cover onto a frame b...

Page 116: ...cessories 241 1501 240 5 2S2 Figure 20 Frame enclosure hardware exploded view PPT 3458 009 AA Screw and washer Bracket P0876758 Screw cap Outside of the extended side panel Kickplate extension Bracket from kit NTRU0128 Top cover Door ...

Page 117: ...dder to access the top of the 212 5 cm 7 ft NEBS 2000 frame a driver to fasten the very large slotted captive screws of the cover as shown in the figure Types of screws used with frame enclosure hardware page 120 if a frame ground cable needs to be disconnected a driver for the very large slotted pan head screws P0883403 as shown in the figure Types of screws used with frame enclosure hardware pag...

Page 118: ...are at the upper front or rear corners of the frame to safely accommodate increasing the frame footprint by 6 6 cm 2 5 8 in for each added door as shown in the figure Clearance to swing a door open on a NEBS 2000 frame page 119 Note If clearance is not available for example the frame is already installed an unlocked door can easily be removed to enable access to switch hardware inside the frame Us...

Page 119: ...ds of a Passport 15000 or 20000 switch For the installed location of an illuminated brandline cover see the figure A door in relation to extension hardware page 121 Figure 21 Clearance to swing a door open on a NEBS 2000 frame PPT 3458 008 AA2 Back Front 73 2 cm 28 8 in 63 cm 25 in 63 cm 25 in 60 cm 24 in Depth for door and maintenance access Depth for maintenance access 76 2 cm 30 in 175 175 ...

Page 120: ...40 5 2S2 Figure 22 Types of screws used with frame enclosure hardware PPT 3458 021 AA2 Pozidriv 12 mm P0600060 Lock washer P0600895 Captive screw Slotted pan head P0883403 Pozidriv 16 mm P0600061 Lock washer P0600895 10 mm 3 8 in Hex head screw P0601478 ...

Page 121: ...ance and Upgrade 5 2S2 Figure 23 A door in relation to extension hardware PPT 3458 009 AA2 Screw and washer Frame brackets P0876758 Screw cap Outside of the extended side panel Kickplate extension Bracket from kit NTPX4050 Bandline cover Door To the grounding strip across the top of the frame ...

Page 122: ...1 1501 240 5 2S2 Door installation onto a NEBS 2000 frame task flow This task flow shows the sequence of procedures you do to install a door onto the front or rear of a NEBS 2000 frame To link to any procedure go to Task flow navigation page 124 ...

Page 123: ...oor hinge onto the lower left of a frame Installing a door Removing a shelf filler panel optional Will adding the door hide an installed shelf filler panel Installing a kickplate extension Removing a kickplate Removing a brandline cover from a top frame bracket Is the door being mounted onto the front or rear of the frame Installing a top frame bracket Is an illuminated brandline cover being insta...

Page 124: ...ight of a frame page 416 Installing a door catch onto the upper right of a frame page 422 Installing a door hinge onto the lower left of a frame page 426 Installing a door hinge onto the upper left of a frame page 430 Installing a kickplate extension page 470 Installing a top frame bracket onto a NEBS 2000 frame page 568 Installing an illuminated brandline cover page 578 Removing a brandline cover...

Page 125: ...s it is not included here as enclosure hardware Replace a frame filler panel by doing the procedures Removing a shelf filler panel page 721 and Installing a shelf filler panel page 509 You need these tools a step ladder to access the top of the 212 5 cm 7 ft NEBS 2000 frame a driver to fasten the very large slotted captive screws of the cover as shown in the figure Types of screws used with frame ...

Page 126: ...sed with frame enclosure hardware page 120 a driver for a 6 mm 1 4 in KEPS nut P0601382 a driver for medium sized slotted captive screws on the kickplate extension a flashlight to see inside the frame base where screw holes must be aligned For the installed location of door hardware see the figure A door in relation to extension hardware page 121 ...

Page 127: ...ance and Upgrade 5 2S2 Figure 25 A door in relation to extension hardware PPT 3458 009 AA2 Screw and washer Frame brackets P0876758 Screw cap Outside of the extended side panel Kickplate extension Bracket from kit NTPX4050 Bandline cover Door To the grounding strip across the top of the frame ...

Page 128: ...rom a NEBS 2000 frame task flow This task flow shows you the sequence of tasks you do to remove the door hardware that is used to cover the front or rear of a Passport equipment that is installed in a NEBS 2000 frame To link any procedure in the flow go to Task flow navigation page 130 ...

Page 129: ...ular or extended sizes if present Removing a door End Installing a side frame panel regular size as required Installing a brandline cover or top cover Removing door hardware from the bottom of a frame Installing a side frame panel extended size as required Removing door hardware from the top of a frame Installing a kickplate Removing a brandline cover illuminated from a top frame bracket For proce...

Page 130: ... kickplate page 468 Installing a side frame panel extended size page 518 Installing a side frame panel regular size page 523 Removing a brandline cover illuminated from a top frame bracket page 666 Removing a door page 672 Removing door hardware from the bottom of a frame page 765 Removing door hardware from the top of a frame page 769 Removing a side frame panel regular or extended sizes page 724...

Page 131: ...53 which contains the brandline cover with the LED and V cable NTHW66 Brandline cover installation does not affect the operation of in service equipment inside the NEBS 2000 frame unless adding the top frame cover requires disconnecting the frame ground cable to the site ground window or any other grounding cable When the NEBS 2000 frame is already installed adding the bracket hardware can be done...

Page 132: ...uminated brandline cover in relation to extension hardware PPT 3458 009 AA2 Screw and washer Frame brackets P0876758 Screw cap Outside of the extended side panel Kickplate extension Bracket from kit NTPX4050 Bandline cover Door To the grounding strip across the top of the frame ...

Page 133: ...ion onto a NEBS 2000 frame Task flow navigation The following references are listed alphabetically Installing an illuminated brandline cover page 578 Installing a top frame bracket onto a NEBS 2000 frame page 568 Removing a brandline cover from a top frame bracket page 663 No Yes Yes No Illuminated brandline cover installation End Installing an illuminated brandline cover Is the top frame bracket ...

Page 134: ...ed by your company s policy when doing hardware maintenance tasks around live equipment NEBS 2000 frame enclosure installation task flow This task flow shows you the sequence of tasks you do to enclose panels and doors around a NEBS 2000 frame To link any procedure in the flow go to Task flow navigation page 134 Figure 29 Task flow of NEBS 2000 frame enclosure installation Task flow navigation The...

Page 135: ...SAB When the NEBS 2000 frame is already installed as indicated by NEBS 2000 frame installation page 161 adding the side panel hardware can be done provided there is enough space at the side of the frame for the panel to reside and for you to fasten it at the top and bottom with hand tools The grounding cable that is to be attached between the side panel and the frame is handled by the side panel i...

Page 136: ...NTRU0368 or NTRU0369 are not being installed and the door kit is going to be installed omit using the bracket spacers in kit NTRU0365 This enables the edges of the side panels to meet flush with the edges of a closed door The front of a NEBS 2000 frame is the face that shows the rows of vertical cards of a Passport 15000 or 20000 switch For the installed location of extended side panels see the fi...

Page 137: ... Upgrade 5 2S2 Figure 30 An extended side panel in relation to extension hardware PPT 3458 009 AA2 Screw and washer Frame brackets P0876758 Screw cap Outside of the extended side panel Kickplate extension Bracket from kit NTPX4050 Bandline cover Door To the grounding strip across the top of the frame ...

Page 138: ...avigation The following references are listed alphabetically Installing a side frame panel extended size page 518 Installing a side frame panel regular size page 523 Removing a side frame panel regular or extended sizes page 724 Yes No Yes No Side panel installation onto a NEBS 2000 frame End Are you installing an extended side frame panel Removing a side frame panel regular or extended sizes Inst...

Page 139: ...elect from the following tasks to manage the function processors FPs on your Passport switch FP addition page 140 FP decommissioning page 143 FP upgrade page 145 Replacement of a failed FP page 150 Replacement of an FP with one of a different card type page 153 For FP cabling tasks see CP and FP cables page 85 ...

Page 140: ... all required cables See Routing FP cables page 827 FP addition task flow This task flow shows the sequence of procedures to add an FP to a blank slot in the switch To link to any procedure go to Task flow navigation page 141 CAUTION Risk of damage to equipment from software An incompatible software load can damage an FP beyond a field repair Ensure that the software running on the switch meets th...

Page 141: ... a blank processor card Installing an FP Configuring a new processor card New FP to be spared Installing a fanout panel optional FP addition Removing a blank processor card Installing an FP All FPs installed Configuring a new processor card Connecting FP cables Activating configuration changes Installing a sparing panel if necessary End Adding an LPT if necessary Adding an LP and linking it to an ...

Page 142: ...00 20000 Configuration Guide Configuring a new processor card See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Configuring a port to use an SFP optical module See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Connecting an FP cable page 320 Installing a fanout panel page 463 Installing a sparing panel page 532 Installing an FP page 574 Removing a blank processor card pag...

Page 143: ...n follow the software procedures used by this task You must have a replacement card to fill the empty slot so that system cooling and EMI protection are maintained A blank processor card has PEC NTHR64 This card is also referred to as a filler module FP decommissioning task flow This task flow shows the sequence of procedures to decommission an FP To link to any procedure go to Task flow navigatio...

Page 144: ...wing references are listed alphabetically Decommissioning an FP See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Installing a blank processor card page 393 Locking a function processor See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Removing an FP page 750 ...

Page 145: ...ermine if any cabling changes are required by the new FP s If you are replacing only a few FPs and there are not many new cables required you can route new cables and leave the existing cables in place If you are replacing a large number of FPs with many cables you will need to consider removing some of the existing cables to make room in the cable management path For example If you are replacing ...

Page 146: ...ctrical FPs use coax or mini coax copper based cables for example Dsn or En FPs When you upgrade an FP you must also upgrade all other FPs in the same sparing configuration FP upgrade task flows These task flows show you the sequence of procedures to upgrade an FP Task flow of an electrical FP upgrade page 147 Task flow of an optical FP upgrade page 148 To link to any procedure go to Task flow nav...

Page 147: ...FP Connecting an FP cable Activating configuration changes Is the FP spared Unlocking a function processor standby Locking a function processor standby Have you upgraded all FPs in the sparing configuration Switching between active and standby processor cards if necessary Configuring a new processor card Removing an FP Installing an FP Connecting an FP cable End Activating configuration changes Sw...

Page 148: ... you upgraded both FPs Spared configuration Configuring a new processor card Configuring a new processor card Removing an FP Installing an FP Removing an FP Installing an FP Connecting an FP cable Connecting an FP cable End Activating configuration changes Activating configuration changes Inter card LAPS or Intra card LAPS Configuring a port to use an SFP optical module if present Configuring a po...

Page 149: ...new processor card See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Configuring a port to use an SFP optical module See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Connecting an FP cable page 320 Installing an FP page 574 Locking a function processor See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Removing an FP page 750 Switching between active and stan...

Page 150: ...t FP with a compatible or equivalent PEC as defined in Processor card compatibility page 68 This task assumes a compatible replacement will be used that is one that maintains the same card services capacities and performance capabilities When using a compatible FP with increased functionality or capability you must configure the slot for the change When the replacement FP is a mate card in a spari...

Page 151: ...0 Installing an FP page 574 electrical optical optical electrical Replacement of a failed FP Switching between active and standby processor cards if necessary Unlocking a function processor Removing an FP Installing an FP Connecting an FP cable End Locking a function processor Optical or electrical FP Optical or electrical FP Switching between active and standby processor cards if necessary For pr...

Page 152: ...1 5701 600 Passport 7400 15000 20000 Configuration Guide Removing an FP page 750 Switching between active and standby processor cards See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Unlocking a function processor See 241 5701 600 Passport 7400 15000 20000 Configuration Guide ...

Page 153: ...g FP before installing the replacement Replacement of an FP with one of a different type task flow This task flow shows the two tasks you can do to replace an FP with one of a different type To link to either task go to Task flow navigation page 154 CAUTION Risk of damage to equipment from software An incompatible software load can damage an FP beyond a field repair Ensure that the software runnin...

Page 154: ...ne of a different type Task flow navigation The following references are listed alphabetically FP addition page 140 FP decommissioning page 143 PP_TASK_1067 ins Replacement of an FP with one of a different card type End FP decommissioning FP addition For procedure page numbers see Task flow navigation below ...

Page 155: ... into a NEBS 2000 frame page 156 NEBS 2000 frame accessories page 115 NEBS 2000 frame installation page 161 Parts installation in a Passport 15000 in a NEBS 2000 frame page 165 Parts installation in a Passport 20000 in a NEBS 2000 frame page 168 Passport 15000 VSS installation page 171 Passport 15000 or 20000 switch installation into an EIA rack page 173 For other initial installations of equipmen...

Page 156: ...or the door lock from kit NTQS37 To power the second switch you can safely use the BIM pair for that switch in either version of BIP That is you can use a pair of 25 amp BIMs AP6C67PA of a Passport 20000 in a Passport 15000 BIP NT6C62 Or you can use a pair of 20 amp BIMs NT6C60PA of a Passport 15000 in a Passport 20000 BIP AP6C68 Each BIM pair must be installed to power the appropriate Passport sw...

Page 157: ...dware Installation Maintenance and Upgrade 5 2S2 Installation of a second switch into a NEBS 2000 frame task flow This task flow shows the sequence of procedures you do to install a second switch into a NEBS 2000 frame To link to any procedure go to Task flow navigation page 159 ...

Page 158: ...alling a CP Installing an FP Connecting an FP cable Installing a BITS cable Connecting alarm cables to the alarm BITS module Cable routing Removing a shelf filler panel if present Installing front or rear frame panels if present Installing a PIM cable Cabling the second cooling unit Installing a blank processor card as required Installing a side frame panel if present Removing a side frame panel i...

Page 159: ... page 315 Connecting an FP cable page 320 Installing a BIM page 374 Installing a BITS cable page 388 Installing a blank processor card page 393 Installing a CP page 399 Installing a door page 407 Installing a fabric card into a Passport 15000 page 434 Installing a fabric card into a Passport 20000 page 439 Installing a PIM cable page 487 Installing a shelf assembly page 503 Installing a side frame...

Page 160: ...160 Chapter 11 Initial switch hardware installations 241 1501 240 5 2S2 Removing a side frame panel regular or extended sizes page 724 Removing front or rear frame panels page 774 ...

Page 161: ...pheral equipment that will be connected to the switch hardware whether the frame will be joined to an adjacent frame with or without the optional extended management brackets which cable management brackets you need to install to accommodate high density combinations of fiber coax and or mini coax cables or very high cable densities of coax and or mini coax cables WARNING Risk of injury or damage ...

Page 162: ...tion Ensure that there is enough space to add on all optional frame hardware accessories as indicated by the task flows in NEBS 2000 frame accessories page 115 Adding the frame accessories can be done prior to anchoring the frame or after anchoring the frame whichever is easiest when placing the frame beside other equipment NEBS 2000 frame installation task flow This task flow shows the sequence o...

Page 163: ...ling the frame or frame pair Levelling the frame or frame pair Is the other frame already anchored Moving a frame into its anchoring position Installing extended cable management brackets optional Placing the NEBS 2000 frame onto the footprint Anchoring the NEBS 2000 frame End Moving a frame into its anchoring position Placing the NEBS 2000 frame onto the footprint Fastening adjacent frames togeth...

Page 164: ...8 Installing extended cable management brackets page 601 Installing high density cable management brackets page 619 Levelling the frame or frame pair page 629 Moving a frame into its anchoring position page 639 Placing the NEBS 2000 frame onto the footprint page 643 Removing a horizontal frame from the pallet page 693 Removing a kickplate page 698 Removing a vertical frame from the pallet page 747...

Page 165: ...e task flow page 165 Prerequisites to parts installation in a Passport 15000 in a NEBS 2000 frame The NEBS 2000 frame must already be installed as indicated by NEBS 2000 frame installation page 161 Power and ground cables must be routed to the planned location of the Passport prior to beginning this task See the 241 1501 205 Passport 15000 20000 Site Requirements and Preparation Guide Parts instal...

Page 166: ...ort 15000 Installing a fanout panel if necessary Installing a BITS cable Connecting a CP local operator terminal cable Installing a sparing panel if necessary Cable routing Connecting an FP cable Installing a blank processor card as required Removing a side frame panel regular or extended sizes if present Installing front or rear frame panels if required Side frame panel installation if required I...

Page 167: ...BITS cable page 388 Installing a blank processor card page 393 Installing a CP page 399 Installing a fabric card into a Passport 15000 page 434 Installing a fanout panel page 463 Installing a shelf filler panel page 509 Installing a side frame panel regular size page 523 Installing a sparing panel page 532 Installing an FP page 574 Installing front or rear frame panels page 612 Peripheral equipmen...

Page 168: ...task flow page 168 Prerequisites to parts installation Passport 20000 into a NEBS 2000 frame The NEBS 2000 frame must already be installed as indicated by NEBS 2000 frame installation page 161 Power and ground cables must be routed to the planned location of the Passport prior to beginning this task See the 241 1501 205 Passport 15000 20000 Site Requirements and Preparation Guide Parts installatio...

Page 169: ...osition Installing a fanout panel if necessary Parts installation in a Passport 20000 in a NEBS 2000 frame Installing a BITS cable Installing a sparing panel if necessary Connecting a CP local operator terminal cable Connecting an FP cable Cable routing Removing front or rear frame panels if present Removing a side frame panel regular or extended if present Installing a shelf filler panel optional...

Page 170: ...e page 388 Installing a fanout panel page 463 Installing a shelf filler panel page 509 Installing a side frame panel regular size page 523 Installing a sparing panel page 532 Peripheral equipment page 183 Installing front or rear frame panels page 612 Powerup of a Passport 15000 or 20000 page 210 Removing a side frame panel regular or extended sizes page 724 Removing front or rear frame panels pag...

Page 171: ...ound window Power and ground cables must be routed to the planned location of the Passport prior to beginning this task See the 241 1501 205 Passport 15000 20000 Site Requirements and Preparation Guide The fiber link between the Passport 15000 and the Passport 7480 in a Passport 15000 Variable Speed Switch VSS can be made using an external OC 3 connection between OC 3 single mode or multimode func...

Page 172: ...dware Installation Maintenance and Upgrade BIP power and ground cable installation page 197 Grounding a Passport 15000 VSS page 362 Parts installation in a Passport 15000 in a NEBS 2000 frame page 165 Pasport 15000 VSS installation End 16 slot Passport switch installation Grounding a Passport 15000 VSS Parts installation of a Passport 15000 in a NEBS 2000 frame BIP power and ground cable installat...

Page 173: ...a Passport 20000 When you install Passport 15000 or 20000 switch in a mounting apparatus other than a NEBS 2000 frame you are responsible for making the setup compliant to earthquake standards Refer to the rack manufacturer s installation instructions WARNING Risk of injury or damage by an unanchored rack Mounting equipment into or onto a rack can make it top heavy To prevent a rack from tipping o...

Page 174: ... See 241 1501 205 Passport 15000 20000 Site Requirements and Preparation Guide for the criteria involved with installing a shelf based switch The Passport 15000 or 20000 switch must always be positioned in the lowest possible part of your rack The optional extended cable management brackets cannot be used with the adapter brackets The optional hardware kits NTQS37AA NTQS37AB or NTPX4050 should not...

Page 175: ...Installing a shelf based cooling unit End BIP power and ground cable installation Installing a shelf based BIP Installing a BIP alarm module Installing a BIM Installing a fabric card in a Passport 15000 Cable routing Installing an FP Connecting an FP cable Installing a fabric card in a Passport 20000 Installing short adapter brackets on the front of the rack Installing a strain relief bar Installi...

Page 176: ...g a blank processor card page 393 Installing a CP page 399 Installing a fabric card into a Passport 15000 page 434 Installing a fabric card into a Passport 20000 page 439 Installing a PIM cable page 487 Installing a shelf assembly page 503 Installing a shelf based BIP page 512 Installing a shelf based cooling unit page 514 Installing a strain relief bar page 535 Installing a temperature sensor bra...

Page 177: ...Chapter 11 Initial switch hardware installations 177 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Powerup of a Passport 15000 or 20000 page 210 ...

Page 178: ...178 Chapter 11 Initial switch hardware installations 241 1501 240 5 2S2 ...

Page 179: ...Prerequisites to MAC address module replacement page 179 MAC address module replacement task flow page 180 Prerequisites to MAC address module replacement The procedure for replacing the MAC address module is different for Passport 15000 and Passport 20000 CAUTION Possible service loss by invalidating all configuration Replacing the MAC address module means a different address will be read by the ...

Page 180: ...undergoes a manual or a system reset restart or reboot before switch A does then switch B s new address is the same as switch A s former address because the former address itself had not actually been replaced yet Unlike most other hardware parts of the system there is no software command associated with preparing the MAC address module for removal The alarm 7012 0053 indicates when a MAC address ...

Page 181: ...ing the MAC address module in a Passport 15000 page 822 Replacing the MAC address module in a Passport 20000 page 825 Passport 15000 Passport 20000 MAC address module replacement End Passport 15000 or Passport 20000 Replacing the MAC address module in a Passport 15000 Replacing the MAC address module in a Passport 20000 For procedure page numbers see Task flow navigation below PP_TASK_1064 ...

Page 182: ...182 Chapter 12 MAC address module 241 1501 240 5 2S2 ...

Page 183: ... a CP local operator terminal cable page 299 Connecting a Passport 15000 or 20000 to an EdgeLink 100 page 302 Modem installation page 184 Multiport aggregate device installation page 186 Multiport aggregate device replacement page 188 Replacing a Shasta 5000 interface cable page 799 Replacing an EdgeLink 100 interface cable page 811 Shasta 5000 installation page 190 ...

Page 184: ...enable using a modem connected to the CP The hardware setup of the Passport requires a specific modem setup Mount the modem according to its manufacturer s instructions Ensure that the distance between the modem and the CP of the Passport is within the modem s recommended transmission distances in either direction of the connection path CAUTION Risk of service loss by leaving a modem live The oper...

Page 185: ...ll a modem in your Passport switch To link to any procedure go to Task flow navigation page 185 Figure 45 Task flow of a modem installation Task flow navigation The following references are listed alphabetically Configuring modem software page 294 Connecting a CP modem cable page 300 Setting modem dip switches page 852 Modem installation End Setting the modem dip switches Configuring the modem sof...

Page 186: ...You must be familiar with Safety considerations and best practices page 53 You will need a multiport aggregate devices with one of the following PECs NT0486 for the balanced NT0421 for the unbalanced The multiport aggregate device installs in a 19 inch rack or requires one pair of the adapter brackets from kit NTHW14 to be installed in a NEBS 2000 frame Multiport aggregate device installation task...

Page 187: ...07 Installing a multiport aggregate device page 478 Installing NEBS 2000 frame to EIA adapter brackets page 622 Removing a door page 672 frame rack No Yes Multiport aggregate device installation End NEBS 2000 frame or 19 inch rack Installing NEBS 2000 to EIA adaptor brackets Installing a multiport aggregate device NEBS 2000 frame has a door on its front Removing a door Installing a door if require...

Page 188: ...20000 Configuration Guide Multiport aggregate device task flow This task flow shows the sequence of procedures you do to replace a multiport aggregate device in your Passport switch To link to any procedure go to Task flow navigation page 189 CAUTION Service loss on active ports Replacing a multiport aggregate device requires you to remove all the E1 ports connected to the device from service for ...

Page 189: ...41 5701 600 Passport 7400 15000 20000 Configuration Guide Removing a door page 672 Removing a multiport aggregate device page 704 Unlocking a port See 241 5701 600 Passport 7400 15000 20000 Configuration Guide No Yes Multiport aggregate device replacement End Removing a multiport aggregate device Installing a multiport aggregate device Unlocking a port Locking a port Is the device mounted behind a...

Page 190: ...s a pair of adapter brackets P0914660 for the right and P0914659 for the left to mount a Shasta 5000 onto a NEBS 2000 frame an air flow grill P0914658 for the front space between the two nodes a cable management assembly to be installed above the Shasta 5000 self tapping mounting screws with 10 mm 3 8 inch hex heads You will need drivers for 10 mm 3 8 inch hex head screws Before installing a Shast...

Page 191: ...Shasta 5000 installation Shasta 5000 installation End Unpacking a Shasta 5000 Installing an air flow grill for Shasta 5000 Installing a Shasta 5000 shelf assembly Installing a Shasta 5000 cable management assembly Installing a Shasta 5000 filler panel Preparing the NEBS 2000 frame for installing adapter brackets Installing adaptor brackets onto the Shasta 5000 Grounding a Shasta 5000 to a NEBS 200...

Page 192: ...page 407 Installing a Shasta 5000 air flow grill page 495 Installing a Shasta 5000 cable management assembly page 497 Installing a Shasta 5000 filler panel page 499 Installing a Shasta 5000 shelf assembly page 501 Installing adapter brackets onto a Shasta 5000 page 572 Preparing the NEBS 2000 frame for installing adapter brackets page 650 Removing a door page 672 Unpacking the Shasta 5000 page 869...

Page 193: ...lacement page 194 BIP power and ground cable installation page 197 BIP power input cable replacement page 201 BIP replacement page 204 Power and ground cable assembly replacement page 207 Powerup of a Passport 15000 or 20000 page 210 PIM replacement page 214 Replacing a PIM cable page 796 The grounding cable installations and disconnects for the frame accessories are included in the task and proce...

Page 194: ...the PEC of each from your site records Since the PEC of a BIP is not visible on it and there are no exterior features to distinguish an AP6C62 from an AP6C68 you must verify which BIP you have from the cover of the upper cable management channel on the front of the lower shelf assembly which has a label identifying the shelf node as a Passport 15000 or a Passport 20000 On older models of a Passpor...

Page 195: ...BIM replacement Task flow navigation The following references are listed alphabetically Installing a BIM page 374 Table 1 Combinations of BIMs in a BIP Shelf type PEC of a BIP with 2 BIMs PEC of the BIM pairs that can be added Passport 20000 AP6C68 two or four AP6C67PA or two AP6C67PA and two NT6C60PA Passport 15000 NT6C62 two or four NT6C60PA or two NT6C60PA and two AP6C67PA BIM replacement Power...

Page 196: ...196 Chapter 14 Power and ground hardware of a Passport 15000 or 20000 241 1501 240 5 2S2 Powering down a BIM page 645 Removing a BIM page 652 ...

Page 197: ...Leave enough cable slack at each end to accommodate the approximate final position of the terminal connections Label both ends of each cable to indicate the mapping of the power source connection points to the studs at the rear of the BIP Map the feeds according to Prerequisites to installing dc power input cables in 241 1501 205 Passport 15000 20000 Site Requirements and Preparation Guide Record ...

Page 198: ...2S2 any non typical hookup or hookup that exceeds your local electrical standards BIP power and ground cable installation task flow This task flow shows the sequence of procedures you do to install the BIP power and ground cable To link any procedure go to Task flow navigation page 200 ...

Page 199: ... ground cable assembly Connecting a power input cable to a terminal block Routing power cables from overhead to the BIP Grounding the NEBS 2000 frame Routing power cables from under the floor to the BIP Connecting power input cables to the BIP Removing a side frame panel regular or extended sizes if required Removing front or rear frame panels if required Installing a side frame panel regular size...

Page 200: ...s to the BIP page 330 Grounding the NEBS 2000 frame page 368 Installing a side frame panel extended size page 518 Installing a side frame panel regular size page 523 Installing a top frame bracket onto a NEBS 2000 frame page 568 Installing front or rear frame panels page 612 Installing a power and ground cable assembly page 489 Removing a side frame panel regular or extended sizes page 724 Removin...

Page 201: ...er to a BIM of the BIP Prerequisites to power input cable replacement page 201 Power input cable replacement task flow page 201 Prerequisites to power input cable replacement You need a replacement cable with the same ratings gauge length and quality or better Power input cable replacement task flow This task flow shows the sequence of procedures you do to replace a BIP power input cable To link a...

Page 202: ...power to the BIP Does the cable feed the terminal block of a power and ground cable assembly Disconnecting a power input cable from a terminal block Connecting a power input cable to a terminal block Removing front or rear frame panels if necessary Removing a side frame panel regular or extended sizes if necessary Installing front or rear frame panels if necessary Installing a side frame panel reg...

Page 203: ...330 Connecting a power input cable to a terminal block page 307 Disconnecting a power input cable from a terminal block page 347 Disconnecting power input cables from the BIP page 353 Installing a side frame panel extended size page 518 Installing a side frame panel regular size page 523 Installing front or rear frame panels page 612 Powering down a BIM page 645 Removing a side frame panel regular...

Page 204: ...me with one Passport 20000 AP6C67 for a frame with two Passport 20000s AP6C67 for a frame with one Passport 20000 and one Passport 15000 with the appropriately matched BIM pairs inside the BIP to match the upper or lower position of the node refer to Installing a BIM page 374 Have a helper assist you in handling the BIPs A BIP weighs up to 16 kg 35 lbs if four BIMs and the alarm module are already...

Page 205: ...ing power input cables from the BIP page 353 Disconnecting other cables from a BIP page 357 Installing a BIM page 374 Installing a BIP alarm module page 378 BIP replacement Powering down a BIM End Disconnecting power input cables from the BIP Disconnecting other cables from a BIP Removing a BIM Removing a BIP alarm module Connecting other cablesto a BIP Installing a BIM Installing a BIP alarm modu...

Page 206: ...ground hardware of a Passport 15000 or 20000 241 1501 240 5 2S2 Installing a BIP onto a NEBS 2000 frame page 386 Powering down a BIM page 645 Removing a BIM page 652 Removing a BIP page 655 Removing a BIP alarm module page 656 ...

Page 207: ...wer and ground cable assembly replacement The power and ground kit for the polyvalent assembly is A0834143 and for the European Telecommunications Standards Institutes ETSI assembly is A0834149 Minimize the down time of the system by reviewing all procedures and planning to do all consecutively without delays in between Also do the procedures during a period of lowest average traffic for each Pass...

Page 208: ...age 347 Disconnecting power input cables from the BIP page 353 Installing a power and ground cable assembly page 489 Powering down a BIM page 645 Power and ground cable assembly replacement Powering down a BIM End Disconnecting power input cables from the BIP Disconnecting power input cables from a terminal block Removing a power and ground cable assembly Powering up a Passport 15000 or 20000 Inst...

Page 209: ...d ground hardware of a Passport 15000 or 20000 209 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Powerup of a Passport 15000 or 20000 page 210 Removing a power and ground cable assembly page 710 ...

Page 210: ...es must be installed from the breaker interface panel BIP up to the power source without being connected and must have passed the checks with the power off All equipment that is connected to or interworking with the Passport 15000 or 20000 must share the same site ground window Each Passport sparing panel will be powered up from the function processor FP cards through the control port cable when a...

Page 211: ...00 211 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Powerup of a Passport 15000 or 20000 task flow This task flow shows the sequence of tasks to power up a Passport 15000 or 20000 To link any procedure go to Task flow navigation page 213 ...

Page 212: ...king the power output from a system of ac rectifiers Powering up a system of ac rectifiers Connecting power output cables to a system of ac rectifiers Testing the power to the BIP Checking the connectivity between FPs and sparing panels as required Checking the final status of all LEDs Switching on the BIP circuit breakers Software installation work flow Loading cards in sequence with software Car...

Page 213: ...the connectivity between FPs and sparing panels page 275 Checking the final status of all LEDs page 277 Checking the operation of external alarms page 279 Connecting power output cables to a system of ac rectifiers page 339 Loading cards in sequence with software page 633 Powering up a system of ac rectifiers page 648 Software installation work flow See 241 5701 270 Passport 7400 15000 20000 Softw...

Page 214: ... affect the software system Terminations are spread across the PIMs to ensure that removing one will not affect the redundant pairs Replace the PIM during a period of lowest traffic to minimize the impact on clock distribution PIM replacement task flow This task flow shows the sequence of procedures you do to replace a PIM To link any procedure go to Task flow navigation page 213 Figure 55 PIM rep...

Page 215: ...or 20000 215 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Task flow navigation The following references are listed alphabetically Installing a door page 407 Installing a PIM page 485 Removing a door page 672 Removing a PIM page 707 ...

Page 216: ...216 Chapter 14 Power and ground hardware of a Passport 15000 or 20000 241 1501 240 5 2S2 ...

Page 217: ...Hardware Installation Maintenance and Upgrade 5 2S2 Chapter 15 Shelf assembly Use a following task to handle the shelf assembly Shelf assembly replacement page 218 Installation of a second switch into a NEBS 2000 frame page 156 ...

Page 218: ...ties and is experienced working on a Passport 15000 or 20000 a helper assisting with the steps to remove and insert an empty shelf assembly itself because a Passport 15000 weighs about 99 kg 218 lbs and a Passport 20000 weighs about 34 kg 74 lbs having all temporary ESD protection storage containers at hand having no delays or problems with any of the procedure steps Minimize the impact of downtim...

Page 219: ...nnection of each cable to the same connection At the rear the 4 cables connecting to the alarm BITS module should be labeled J1 J2 J3 and J4 as on the module itself If the NEBS 2000 frame that contains the existing shelf has a door mounted on its front you need the key for the door lock from kit NTQS37 Task flow of a shelf assembly replacement This task flow shows the sequence of tasks you do to r...

Page 220: ...End Installing front or rear frame panels Installing a Passport 15000 fabric card Installing a Passport 20000 fabric card Installing a blank processor card Installing a shelf assembly Installing a PIM cable Installing a temperature sensor bracket assembly Installing a BITS cable Connecting alarm cables to the alarm BITS module Connecting an FP cable Connecting CP cables Cleaning LC or SC connector...

Page 221: ... cable page 388 Installing a blank processor card page 393 Installing a CP page 399 Installing a door page 407 Installing a fabric card into a Passport 15000 page 434 Installing a fabric card into a Passport 20000 page 439 Installing a PIM cable page 487 Installing a shelf assembly page 503 Installing a temperature sensor bracket assembly page 536 Installing an FP page 574 Installing front or rear...

Page 222: ...2 Removing a PIM page 707 Removing a shelf assembly page 714 Removing a temperature sensor bracket assembly page 730 Removing an FP page 750 Removing front or rear frame panels page 774 Routing FP cables page 827 Unpacking a shelf assembly page 868 ...

Page 223: ...ssport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Chapter 16 Sparing and fanout panels Select from the following tasks Sparing panel replacement page 224 Fanout panel replacement page 227 ...

Page 224: ...Some of the procedures in this task are not located in this NTP Ensure you have access to 241 5701 600 Passport 7400 15000 20000 Configuration Guide When replacing a sparing panel all traffic passing through it is dropped If the sparing panel is mounted in a NEBS 2000 frame that has a door mounted on its front you need the key for the door lock from kit NTQS37 Sparing panel replacement task flow T...

Page 225: ...ing panel replacement End Removing a sparing panel Installing a sparing panel Temporarily disabling an LP Connecting an FP cable Re enabling an LP Assembling sparing panel NTQS31 if necessary 12 port DS3 or E3 sparing panel Testing sparing panel connectivity optional All LPs in sparing configuration disabled PP_TASK_1055 ins For procedure page numbers see Task flow navigation below ...

Page 226: ...paring panel NTQS31 page 249 Connecting an FP cable page 320 Installing a sparing panel page 532 Re enabling an LP See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Removing a sparing panel page 728 Temporarily disabling an LP See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Testing sparing panel connectivity page 857 ...

Page 227: ...ement Ensure you have access to 241 5701 600 Passport 7400 15000 20000 Configuration Guide for procedures in this task that are not located in this NTP You will need a fanout panel with PEC NTHW52 When replacing a fanout panel all traffic passing through it is dropped If the fanout panel is mounted in a NEBS 2000 frame that has a door mounted on its front you need the key for the door lock from ki...

Page 228: ...00 Passport 7400 15000 20000 Configuration Guide Removing a fanout panel page 692 Temporarily disabling an LP See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Testing sparing panel connectivity page 857 Fanout panel replacement End Removing a fanout panel Installing a fanout panel Temporarily disbling an LP Connecting an FP cable Re enabling an LP Testing sparing panel connectivity o...

Page 229: ...cedures This chapter contains all of the hardware specific procedures that are invoked in sequence by Passport 15000 or 20000 hardware tasks The name of the procedure in this chapter matches the name used in the box of each task flow figure that invokes it The procedures are listed here alphabetically ...

Page 230: ... Passport 15000 20000 Site Requirements and Preparation Guide the chapter on site preparation Installing the frame anchors one at a time until all can be tightened in sequence A minimum of four anchors are required at the corners of the frame for any installation The anchor kit NTRU0327 is rated for zone 4 earthquake tolerance Four anchors can withstand an earthquake Adding two more anchor rods in...

Page 231: ...the anchor holes are deeper than this measurement you must plan to either have the anchor sit flush with the floor or at the bottom of the hole If you choose the bottom you must measure the depth of the hole and mark the difference on the rod From a specific hole intended for the rod measure the perpendicular distance between the floor at the hole and the base of the frame at the oval opening Mark...

Page 232: ...rod starts to thread into the cone Tighten the rod into the cone so that 10 cm 4 in of rod is inside the anchor as shown in the figure M12 anchor assembly page 234 9 Ensure that the frame is still level If not refer to the procedure Levelling the frame or frame pair page 629 10 For each anchor rod placed through an oval opening in the base of the frame do the following From kit A0682225 place a pl...

Page 233: ...ts For M12 anchors torque each nut to 78 Nm 58 lbs ft using an 18 mm 23 32 in 6 point deep socket For 10 mm 3 8 in anchors torque each nut to 48 Nm 36 lbs ft using a 16 mm 41 64 in 6 point deep socket 13 After fastening the anchors the levelling feet may no longer touch the floor Check each levelling foot to ensure it touches the floor If not tighten each until it touches then tighten a 1 4 turn m...

Page 234: ...2 Procedure job aid Figure 59 M12 anchor assembly PPT 2820 004 AA Concrete floor Frame base 10 cm 4 in 1 Threaded rod 3 Flat washer 5 Plate washer 7 Sleeve 8 Collapsible sleeve 9 Expanding sleeve 10 Cone 2 Hex nut 4 Belleville washer 6 Insulation bushing ...

Page 235: ...For installations on a raised floor the M12 anchor rods to help support the weight Add an extra 18 mm 23 32 in nut and a 10 cm 4 in wide by 0 5 cm 3 16 in thick washer to each M12 threaded rod before the rod is inserted in the floor holes The nuts and washers are to help support the weight from underneath the frame base The washer must be wide enough to span inches evenly beyond an anchor opening ...

Page 236: ...kit but they are recommended when anchoring a NEBS 2000 frame with two fully provisioned switches Also the short M12 anchoring kit is not recommended for raised floor anchoring Use the kit NTRU0327 with the long threaded rods because they anchor to the cement subfloor underneath the raised floor By adding the nut and washer on each rod flush against the bottom of the raised floor the rods accommod...

Page 237: ...can identify the orientation and type of connector to be used on the cable get the appropriate connector for the BIP connection measure the path between the alarm cable endpoints and match the gauge of wire to use 22 or 24 AWG wire is typical however the gauge of wire can vary according to local electrical codes the distance between endpoints and the amount of power required to operate whichever t...

Page 238: ...nectors P2 and P4 page 239 Pinout of the BIP female D sub 25 pin connector P3 page 241 for empowered contacts Pinout of the BIP female D sub high density 26 pin connectors P7 through P10 page 243 Pinout of the BIP female 1x2 MATE N LOK connector J1 page 245 Pinout of the BIP male 2x4 Berg connector J3 page 245 Pinout of the BIP male 1x4 Berg connector J2 page 245 Pin to pin connections between an ...

Page 239: ...m telephone jacks for TEL ring A 12 none none none 13 TRB input or output voice communication from telephone jacks for TEL ring B 14 D2A input or output data communication from data jacks 15 D2B input or output data communication from data jacks Table 3 Pinout of the BIP female D sub 25 pin connectors P2 and P4 Pin Signal Function Description 1 TTA input or output voice communication from telephon...

Page 240: ... for TEL tip B 12 D1A input or output data communication from data jacks 13 D2B input or output data communication from data jacks 14 SPARE2A output signal provided for office alarm connectivity 15 SPARE3B output signal provided for office alarm connectivity 16 SPARE5A output signal provided for office alarm connectivity 17 none none none 18 none none none 19 AISALM1 output externally tied to the ...

Page 241: ...rm C isolated contact normally closed on alarm 3 MINVNC output minor visual alarm contact NC of form C isolated contact normally closed on alarm 4 CRITANC output critical audible alarm contact NC of form C isolated contact normally closed on alarm 5 MAJANC output major audible alarm contact NC of form C isolated contact normally closed on alarm 6 MINANC output minor audible alarm contact NC of for...

Page 242: ... on alarm 16 EXTALMC output aisle alarm contact C of form C isolated contact common connection on alarm 17 none none none 18 none none none 19 CRITVNO output critical visual alarm contact NO of form C isolated contact normally open on alarm 20 MAJVNO output major visual alarm contact NO of form C isolated contact normally open on alarm 21 MINVNO output minor visual alarm contact NO of form C isola...

Page 243: ...the shelf provided reference for all BIP and shelf alarms 6 5 V input 5 V of secondary power from the shelf with a 70 mA maximum is needed to run the LED portion of the optocouplers for the shelf to BIP interface an optocoupler is a transistor triggered by light used to separate primary and secondary alarm circuits inside the BIP 7 ALMFAIL output signal to the shelf that the alarm module has a fai...

Page 244: ...sting shelves to reset all active audible alarms normally O C to LGND for the cutoff request 19 SHID0 output shelf identification switch 1 bit 1 10 mA maximum for O C or LGND 20 SHID1 output shelf identification switch 1 bit 2 10 mA maximum for O C or LGND 21 SHID2 output shelf identification switch 1 bit 3 10 mA maximum for O C or LGND 22 SHID5 output shelf identification switch 2 bit 3 10 mA max...

Page 245: ...int for the first piece of power equipment connect it to normally closed on the alarm of the external equipment s isolated contacts open circuit O C to 0 V dc with 20 mA to activate the alarm 3 L ABS output is the source is 0 V dc for ALM2 connect it to the common of the external equipment s isolated contacts 4 ALM2 input is the scan point for the second piece of power equipment connect it to norm...

Page 246: ...rd 4 EXFRMFLF output O C to 20 mA dc on the follow me activation for the front LED board 5 L ABS input 0 V dc for the front LED board 6 L ABS output 0 V dc for the front LED board 7 EXFRMFLR output O C to 20 mA dc on the follow me activation for the rear LED board 8 EXFRMFLR output O C to 20 mA dc on the follow me activation for the rear LED board Table 9 Pinout of the cable between BIP connector ...

Page 247: ...rdware Installation Maintenance and Upgrade 5 2S2 Figure 61 Cable for BIP connector J3 to the external LED board PPT 2907 001 AA Connector P3 to rear LED board Pin 1 Connector P2 to front LED board Connector P1 to mate with J3 on rear of BIP Pin 1 Pin 1 Pin 8 ...

Page 248: ...Table 10 Pin to pin connections between an MFA150 controller card and a BIP At the MFA150 At the BIP Type of alarm terminal block TB2 pin 1 for the black wire pins 2 and 4 for the red wire no connection NC for the white and the green wires J2 pin 2 L major ...

Page 249: ...aside for re use 2 Lift the front panel cover off the chassis and put the cover aside for re use 3 Insert the control module NTHR42 into the leftmost slot and press in the retention studs in the module guides The control module mates with the panel in only one slot 4 Insert the relay modules NTHR39 into the remaining slots ensuring each is held in position by the retention studs A relay module wil...

Page 250: ...fully assembled PPT 2819 017 AA2 Coax connector Connections from network Transmit monitor coax connector Connections from switch Mounting holes for 21 inch wide frame Mounting holes for 19 inch wide frame Mini coax connector Cover Display indicating selected monitor ports D sub connector Monitor port selecting buttons Status LEDs Screw ...

Page 251: ...the termination panel use tie wraps to bundle them together For example with 12 transmitting cables coming from half of the faceplate of a 12 port DS3 bundle the first sequential 6 in one cluster then the second 6 in another The mini coax cables for each 8w8 connector may already be sheathed into a bundle Repeat the same pattern for the 12 receiving cables on the same faceplate For a 4 port DS3 bu...

Page 252: ...necting the tie wrap ends and pulling the tail until the loop holds the bundle snugly though not tightly against the finger 5 Use tie wraps to snugly fasten the remainder of the cable bundle to whatever cable support routes the cables to the termination panel 6 Label the FP cable bundle on the bracket that is nearest the cable management channel Put the label on the flat surface nearest the bundle...

Page 253: ...ide extended cable brackets Upper shelf slot numbers Upper shelf slot numbers Lower shelf slot numbers Lower shelf slot numbers 15 7 15 7 14 6 14 6 13 5 13 5 12 4 12 4 11 3 11 3 10 2 10 2 9 1 9 1 Note slot 1 may contain a CP instead of an FP Slot 8 is not shown Table 11 continued Position of each FP cable bundle on right side extended cable brackets Lower shelf slot numbers Lower shelf slot number...

Page 254: ...er 17 Hardware procedures 241 1501 240 5 2S2 Figure 63 Mini coax cables bundled onto extended brackets PPT 2821 008 AB Tie wrap Fiber cables Control part cable Cable bundle Cable bracket finger Cable bracket arm ...

Page 255: ...ated at the rear of the BIP left side Notice that the tie wraps loosely hold the cables in place The second cooling unit power cable assemblies include NTHR66 for the A and B power cables NTHR55 for the BIP alarm cable for the upper shelf NTHR57 for the cooling unit alarm cables NTHR5250 for the upper temperature sensors Cabling the second cooling unit involves plugging in the cables in the approp...

Page 256: ... frame A tab on the connector engages when fully plugged in 4 At the rear of the BIP on BIM B2 from the connection labelled B trace the cable down to its other connector and plug it into the receptacle labelled PWR B on the second upper cooling unit at the front of the frame 5 From the 3 upper temperature sensors labelled S1 S2 and S3 trace the cable down to its other connector and plug it into th...

Page 257: ...ower B Alarm NTHR53 power cable upper shelf NTHR54 power cable lower shelf A1 P15 P17 P21 P23 P18 P20 P24 P26 P7 P8 P9 P10 B1 A2 B2 A B A B NTHR66 2 Cooling unit power cables Temperature sensor cable NTHR55 BIP alarm cable upper shelf Sync A J4 Sync B J3 Cooling unit Alarm J2 BIP Alarm J1 Sync A J4 Sync B J3 Cooling unit Alarm J2 BIP Alarm J1 Alarm NTHR56 BIP alarm cable lower shelf NTHR57 2 Cooli...

Page 258: ...lot was shipped empty Procedure steps 1 Look inside the shelf assembly at each row of pins at the rear Refer to the figure An empty shelf assembly of a Passport 15000 front view page 259 You may need a flashlight to see the patterns of pins Do not allow the flashlight to contact anything inside the shelf assembly CAUTION Risk of equipment damage and service loss by bent pins While checking for ben...

Page 259: ...rt 15000 front view 2 Check each row of pins to see whether any pin seems visibly bent that is even slightly out of pattern or worse Slightly bent means you notice a change in the pattern of pins PPT 2819 013 AD Cable management channel cover closed Cable management channel cover open Rows of backplane pins for processor cards Passport model identifier ...

Page 260: ...ing container If replacing a mounted shelf assembly wait for the replacement and then replace it according to Shelf assembly replacement page 218 When returning a shelf assembly always leave the pre installed PIMs MAC address module and alarm BITS module in the assembly The replacement shelf assembly always includes these modules CAUTION Risk of equipment damage and service loss by bent pins When ...

Page 261: ... a Phillips for an insulation boot clamp a crimper for lugs up to 1 0 AWG 53 5 mm2 depending on the size of cable feeding the BIP an 11 mm 7 16 in deep socket with a properly calibrated torque wrench capable of 6 5 Nm 57 5 in lbs and a 20 cm 8 in extender for the lug nuts All four or eight power cables must be connected to the BIP and visibly labelled with the power feed connection information pre...

Page 262: ...source to confirm an end to end match WARNUNG Verletzungsgefahr oder Geräteschäden durch Elektrizität Vergewissern Sie sich bei der Überprüfung der Netzkabel am Trennschalterkopplungsmodul BIP daß die Stromversorgung an den anderen Kabelenden Speisestromzuführungen getrennt ist oder daß die Sicherungen entfernt bzw die Trennschalter ausgeschaltet sind Stellen Sie außerdem sicher daß alle BIP Trenn...

Page 263: ...e assembly is installed check the security of each cable entering a terminal block If any cable wiggles tighten the clamping screw until the wiggling stops If the wiggling persists determine why and fix it 4 Trace each cable away from the BIP to its next terminations up to the power source At each junction or panel ensure both halves of the connection are labelled and match the BIP end If any labe...

Page 264: ...dure job aid Figure 66 Overhead power input cables for the lower shelf connected to the BIP PPT 2820 024 AA3 From power source Top of frame To ground window Cable labels Insulation boot A1 A1 B1 B1 Lower shelf A2 A2 B2 B2 Upper shelf Strain relief bar Tie wrap ...

Page 265: ... Hardware procedures 265 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 67 Insulating boots and clamps at the rear of the BIP PPT 2820 035 AA Clamp fasteners Clamp Insulating boot ...

Page 266: ...ystems MFA150 Modular Front Access Power System Detailed Installation Guidelines and Procedures Manual WARNING Risk of injury or equipment damage by electricity When using an MFA150 and you cause a short circuit of the A or B feed to the BIP it impacts the other feed and resets all of the rectifiers without tripping their circuit breakers There is still enough power to prevent tripping the breaker...

Page 267: ... confirm that all cabled circuit breakers labelled CBn are rated 60 A 6 Confirm that the red cable connects to the BIP stud labelled A1 is labelled the same as the BIP stud is screwed to circuit breaker CB1 and the connection is tight see the figure Power cable connections at the rear of an MFA150 system of ac rectifiers page 271 7 Confirm that its mate black cable connects to the BIP stud labelle...

Page 268: ...8 Front of an MFA150 power system of five ac rectifiers PPT 2994 003 AB 4 inch blank panel Control and distribution panel AC rectifier shelf with 3 Helios rectifiers 25 48 AC rectifier shelf with 2 Helios rectifiers 25 48 Mid trip breaker on rectifier Mid trip breaker on rectifier ...

Page 269: ...MFA150 connection lower shelf A1 left BIM left pair of studs black A1 ground busbar lower shelf A1 left BIM right pair of studs red A1 CB1 lower shelf B1 middle left BIM left pair of studs black B1 ground busbar lower shelf B1 middle left BIM right pair of studs red B1 CB2 upper shelf A2 middle right BIM left pair of studs black A2 ground busbar upper shelf A2 right BIM right pair of studs red A2 ...

Page 270: ...wer cable connections at the breakers inside an MFA150 controller side view PPT 2959 002 AA To rear of BIP Back of the controller panel Push on alarm leads C NO NC Load cable Collar nut Glastic separator Isolated support Main discharge busbar Mid trip circuit breaker ...

Page 271: ...tion Maintenance and Upgrade 5 2S2 Figure 70 Power cable connections at the rear of an MFA150 system of ac rectifiers PPT 2997 002 AA2 Knockout disk Removable cover DC power output cable collars Alarm cables Air vents AC power source cables Rack Controller Rectifier shelves ...

Page 272: ...ardware procedures 241 1501 240 5 2S2 Figure 71 Power cable connections at the ground busbar inside an MFA150 controller PPT 2959 001 AA From the BIP Same connection method on both sides Charge discharge ground busbar ...

Page 273: ...between the BIP and two shelves page 274 2 Using your fingers firmly push the connector of the cable in towards the BIP Decide if the connection is fully seated If fully seated proceed If not remove the connector and install it again until it is fully seated D sub connectors usually have small slotted screws If re seating cannot be done record why and proceed 3 Repeat step 2 for each cable connect...

Page 274: ...and two shelves PPT 2822 001 AC2 S3 S2 S1 Upper cooling unit Lower cooling unit Power A Power B Alarm A1 B1 A2 B2 Alarm Alarm BITS BIP P15 P17 P21 P23 P18 P20 P24 P26 P16 P22 P19 P25 NTHR53 power cables upper shelf NTHR54 power cables lower shelf PIMs PIMs NTHR66 2 cooling unit power cable assemblies Power A Power B ...

Page 275: ...gured to be the active one the LED status on the sparing panel may change to indicate the standby FP is active When a sparing panel has connectors for monitoring the transmit signal on any port of a specific FP use your own testing equipment to verify the transmission The monitoring signal of the 12 port DS3 or E3 sparing panel NTQS31 is 25 dB lower than the transmit signal so that the transmissio...

Page 276: ...n the LED display beside the button The button is the lower one of the pair 5 Connect the test equipment according to the equipment manufacturer s instructions 6 Run the test equipment to verify connectivity according to the equipment manufacturer s instructions 7 Record the test result for the FP to sparing panel path 8 Repeat step 1 to step 7 until you cycle through all of the ports of each FP c...

Page 277: ...elp you with identifying possible reasons why the hardware is not initiating properly Procedure steps 1 On the Passport 15000 or 20000 verify that at least one LED is lit on each hardware part that has LEDs If no LED is lit on a part after powering up then one or more of the following conditions prevails the green LED is burned out and software can verify if the part is actually operational there ...

Page 278: ... operational status of all LEDs 4 LEDs may show lit amber if the switch startup software has not yet been initiated or if the CP or FP has not been configured If a combination of some CPs and FPs are amber re seat each module If only the CPs are amber wait for the software to be started Re seat them without powering down any part of the system ...

Page 279: ...ocedure steps 1 Test the operation of each external alarm connection by simulating the failure conditions before putting the Passport 15000 or 20000 switch into service 2 When the power source of the BIP is an MFA150 system of ac rectifiers test the external alarm connection between them by powering off and disengaging two of the rectifiers in the same rectifier shelf This simulates a failed recti...

Page 280: ...in connectors P2 and P4 page 239 Pinout of the BIP female D sub 25 pin connector P3 page 241 for empowered contacts Pinout of the BIP female D sub high density 26 pin connectors P7 through P10 page 243 Pinout of the BIP female 1x2 MATE N LOK connector J1 page 245 Pinout of the BIP male 2x4 Berg connector J3 page 245 Pinout of the BIP male 1x4 Berg connector J2 page 245 Pin to pin connections betwe...

Page 281: ... cables for an NTHW49 NTTP02AD for MM fiber cables for an NTHW44 NTTP02CD for SM fiber cables for an NTHW44 NTTP02ED for SM fiber cables for an NTHW44 To avoid contamination clean an SFP module only when there is evidence of contamination or performance is reduced through the module socket port You need clean dust caps for the connector ends of each SFP module and a clean anti electrostatic discha...

Page 282: ...le under the microscope so that 1 of the 2 lenses is viewed 3 Inspect the lens then inspect the other lens 4 On each lens that appears to be contaminated press a dry swab gently against the lens surface and rotate it 3 times in the same direction Use a new clean swab on each lens and discard the swab after 1 use 5 Inspect the lenses with the microscope again If the lenses are clean install the dus...

Page 283: ...00 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 73 The open end of an SFP optical module PPT 3301 004 AA This end plugs into FP faceplate optical module socket Open end To close latch Bale latch Catch mechanism ...

Page 284: ...284 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 74 The LC connector end of an SFP optical module PPT 3301 005 AA For LC connector Transceiver lens ...

Page 285: ... or transceiver being cleaned Protect your eyes with safety goggles during cleaning Work in a well ventilated area Use small amounts of cleaning alcohol and avoid breathing the vapors Once a fiber cable is plugged into an FP it does not require cleaning until it is unplugged A fiber cable connector must be cleaned immediately prior to plugging it into an FP or a test device Refer to the figures LC...

Page 286: ...wipe its endface and lateral surface Do not allow the alcohol to dry on the ferrule because it will leave a residual film on the adaptor If the ferrule is visibly dirty use figure eight motions when wiping the endface Dirt on the ferrule may not be visible to the human eye Use a new cloth for each ferrule so that dirt is not transferred from one ferrule to the next WARNING Risk of eye injury by la...

Page 287: ... for cleaning alignment sleeves vinyl gloves any comfortable fit for your hand Optimate Fiber scope 602970 1 2 AMP of Canada or equivalent microscope kit at 100X or 200X magnification for inspecting fiber optic cores plastic squeeze bottle Chemtronics rated to handle isopropyl alcohol isopropyl alcohol reagent grade Hunt or other chemical supplier certified particle grade filtered at 0 2 um for se...

Page 288: ...pecial tool used to clean MT RJ connectors with or without pins Table 14 continued Cleaning tools and supplies for fiber connectors Tool or supply Vendor Comment Sheet 2 of 2 PPT 3175 001 AB6 Dust cap 1 6 cm 0 63 in Duplex LC connector Colour coded shrink wrap 3 2 mm 0 1259 in 1 0 cm 0 394 in Ferrule Keyway guide Label positioned outside of closed hood Tab to engage connector Duplex clip various s...

Page 289: ...Hardware procedures 289 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 76 SC fiber connector PPT 2924 003 AB Fiber endface in the center Ferrule Ferrule Keyway Front view Side view ...

Page 290: ... suspected to be dirty Excessive contact can damage the fiber and cause full or partial signal loss The figure MT RJ fiber connector page 292 shows the location of the fiber ends on a MT RJ connector These are not likely to be visible to your eye The ferrule is the rigid stem at the connector that contains the optical fiber Only clean one ferrule at a time Wear vinyl gloves to avoid contaminating ...

Page 291: ...ll present proceed with step 4 4 Use the plastic squeeze bottle to apply 1 drop of isopropyl alcohol on a ferrule Do not allow the alcohol to dry on the connector because it will leave a residual film on the ferrule 5 While the ferrule is wet use a Corning Cable Systems universal connector cleaning cassette Do not use a substitute Flip up the flap of the cassette to expose the cleaning surface Pos...

Page 292: ...the ferrule endface through an appropriate microscope If it is not satisfactory repeat steps 2 through 7 If it is satisfactory replace the dust cap on the connector or immediately plug the connector to an adapter or a transceiver that has already been cleaned Procedure job aid Figure 77 MT RJ fiber connector PPT 2924 002 AA Connector guides Fiber endface Transmit Receive Front view Side view ...

Page 293: ...the endface of the ferrules can prevent proper alignment and compromise the quality of the optical connection Wear vinyl gloves to avoid contaminating the sleeve or the cleaning tools with skin oil Refer to Cleaning tools and supplies for fiber connectors page 287 Procedure steps 1 Remove the connector from the transceiver by pressing the tab fully down and pulling straight away from it or remove ...

Page 294: ...st be capable of running at 9600 BPS Otherwise the modem will not be able to communicate with the Passport local operator port 4 Set the computer or terminal to use to use software flow control also referred to as the data leads only mode Otherwise the modem may not be able to communicate with the computer or terminal 5 Connect the modem to the RS 232 port of a computer or terminal using a standar...

Page 295: ...th a zero displays result codes and OK AT M0 optional command with a zero disables error control use only if the dialing modem does not support error control AT W0 with a zero writes the current configuration to non volatile memory NVRAM 0 ATY0 with a zero uses NVRAM 0 as the default configuration 7 Disconnect the modem from the computer or terminal 8 While the modem is still powered return its op...

Page 296: ...ssport 15000 20000 Hardware Description The expected behavior when an Ethernet cable fails or is pulled from the active CP is that a CP switchover will occur You can change this behavior by disabling the SwitchoveronFailure attribute See 241 5701 600 Passport 7400 15000 20000 Configuration Guide Procedure steps 1 Measure the exact path the cable will follow from port P0 on the faceplate of the CP ...

Page 297: ...long or inside the cable channel under the CP faceplate Avoid resting the cable against a power cable Ensure that the LEDs of the transceiver remain visible Management of slack cable must be done at the non CP end of the connection or through the fiber management unit described in 241 1501 200 Passport 15000 20000 Hardware Description 8 Label the cable at the hub or router end as a CP cable with i...

Page 298: ...2 Procedure job aid Figure 78 Route of a CP cable PPT 2820 015 AA Upper front cooling unit Cage Cage Kickplate Cable management channel Up to overhead cable trough optional Down through raised floor optional Cable management channel CPs in slots 0 and 1 ...

Page 299: ...ace cable and the appropriate end point connectors at hand before starting the procedure Procedure steps 1 Ensure the settings on the terminal match the output of the CP module at 9600 bit s 1 stop bit and no parity Refer to the terminal manufacturer s instructions on how to do this 2 Unpack the RS232 CP cable with PEC NTBP25 Otherwise at the end of the spool of RS232 interface cable attach a V 24...

Page 300: ...ate labeled port 1 3 Plug the 9 pin connector on the cable into the connector on the faceplate 4 Route the other end of the cable up through the cable organizer over the top and down to the rear of the Passport shelf Leave the remainder of the cable hanging loosely 5 Place the modem at the rear of the Passport shelf Find a way to fasten it to the cable guide on the side that is nearest to where th...

Page 301: ...are commands The modem must also support the dumb mode so that the Passport will not reconfigure the modem while it is on hook Table 15 Pinout for the Passport DB 9 pin connecting to the modem DB 25 pin DB 9 pin DB 25 pin Signal name of the Passport to modem Direction at the Passport 2 3 transmitted data TXD received data Rx input 3 2 received data RXD transmitted data Tx output 4 8 data terminal ...

Page 302: ...2 64 pin Cinch or wirewrap to an RJ48 T1 access panel part number A0718813 The interface cables that connect an EdgeLink 100 to the Passport or the Ethernet hub of a Preside Multiservice Data Manager are listed in the table Interface cables between a Passport 15000 or 20000 and an EdgeLink 100 page 303 Two cables are required one for transmitting and one for receiving Configuring the software for ...

Page 303: ...re connected the software of the EdgeLink establishes the links with the switch or Preside Multiservice Data Manager or both Coordinate with the software operator of the EdgeLink to activate its software Ensure that the configuring is done and there is connectivity Procedure job aid Table 16 Interface cables between a Passport 15000 or 20000 and an EdgeLink 100 Type and quantity Part number Length...

Page 304: ...ale connector male BNC on a DS3 FP DS3 two NTFP19AC 1 m 3 2 ft male BNC male BNC on a DS3 FP DS3 two NTFP19AA 3 m 9 8 ft male BNC male BNC on a DS3 FP DS3 two NTFP19AB 15 m 48 2 ft male BNC male BNC on a DS3 FP Ethernet Telco Systems AWX454G10 for standard LAN trunk cable IEEE 802 3 3 m 10 ft maleRJ 45 eight position modular a male RJ45 connector for a female connector on the hub that is linked to...

Page 305: ...BIM breaker for the PIM you are about to connect is switched off O symbol The mapping of breakers to PIMs is labelled on the rear of the BIM captive screw cover 2 Locate the pre installed PIM cable to be connected Refer to the cable path for each PIM as shown in the figure Connection points of the PIM cables page 306 3 At the PIM press the cable connector in until both tabs click The connector mat...

Page 306: ...f A2 4 A2 5 B2 4 B2 5 A2 1 A2 2 B2 1 B2 2 Top Bottom Upper front cooling unit Lower rear cooling unit A2 3 B2 3 A1 3 B1 3 Lower shelf A1 4 A1 5 B1 4 B1 5 A1 1 A1 2 B1 1 B1 2 Top Bottom PPT 2820 014 AA2 Lower shelf Upper shelf BIP B1 1 B1 2 B1 3 B1 4 B1 5 A1 1 A1 2 A1 3 A1 4 A1 5 A2 4 A2 5 A2 3 A2 1 A2 2 B2 4 B2 5 B2 3 B2 1 B2 2 ...

Page 307: ... are removed or the breakers are off Also ensure that all BIP breakers are off the O is pressed in WARNUNG Verletzungsgefahr oder Geräteschäden durch Elektrizität Vergewissern Sie sich beim Verbinden der Netzkabel am Trennschalterkopplungsmodul BIP daß die Stromversorgung an den anderen Kabelenden Speisestromzuführungen getrennt ist oder daß die Sicherungen entfernt bzw die Trennschalter ausgescha...

Page 308: ... up to the terminal block that aligns with the appropriate BIP connection and dress the cable above for permanent suspension Refer to the figures Power input cables connected to a polyvalent power and ground assembly A0834143 page 310 The ETSI power and ground assembly A0834149 page 311 4 Cut the cable so that it can be stripped to fit into the block and hang unstressed but not sagging 5 Strip 2 5...

Page 309: ...oat the exposed wire with anti oxidizing grease unless your local electrical codes specify otherwise 11 Insert the cable back into the top opening in the block 12 Fasten the screw back into its opening until it firmly clamps the end of the cable The cable sheath must be flush against the block so that no wire is exposed 13 For each remaining power cable repeat step 2 to step 12 Identify the next c...

Page 310: ... cables connected to a polyvalent power and ground assembly A0834143 PPT 2997 004 AA2 Mounting rail of the power and ground assembly Strain relief bar Super Flex power input cable Insulation boot Terminal block Power input cable Rear of BIP Cable fastening screw Polarity of BIM power input studs ...

Page 311: ... 81 The ETSI power and ground assembly A0834149 PPT 2997 006 AA Mounting rail of the ETSI power and ground assembly Strain relief bar Rear of BIP Cable fastening screw Insulation boot Super Flex power input cable Power input cables Ground cable fastened behind the mounting bracket Terminal block Rear frame upright ...

Page 312: ... routed to the right side down to the connector at the end 3 Trace the cluster of red cables from the 3 sensors to the right side down to the connector at the end See the figure Cable assembly connector on a temperature sensor bracket assembly page 314 4 Align the connector with the D sub of the nearest red cable assembly from the upper cooling unit The cable assembly is labeled NTHR55 5 Engage th...

Page 313: ...assport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 82 Location of upper temperature sensors PPT 2820 053 AC Input power cable strain relief bar BIP Space for airflow Upper temperature sensors ...

Page 314: ...assembly connector on a temperature sensor bracket assembly PPT 3436 006 AA2 Tie wraps for the sensor cable Connector to the alarm cable assembly NTHR55 Mounting ear hole Temperature sensor assembly A0647397 Press fit connector Temperature sensor Bracket assembly NTHR68AA ...

Page 315: ...nectors and cable length The cable assembly with eight wires can replace one with four wires with no effect on performance or operation The 4 wire version cannot replace the 8 wire version For connection information see the table Pinout of the alarm cable assembly from NTHR57 page 316 See the location of the cable connections in the figure Connection points of the cables for an alarm BITS module i...

Page 316: ...so connect the cable to the filter 8 Route the cable out to the right side of the frame facing the rear and down the frame against the cable management brackets to the front of the lower rear cooling unit 9 Connect the remaining D sub connector of the cable to the connection on the cooling unit labeled ALARM 10 Fasten the cable with tie wraps to the cable management brackets Procedure job aid Tabl...

Page 317: ...Upper cooling unit Lower cooling unit Sync A J4 Sync B J3 Cooling unit alarm J2 BIP alarm J1 Sync A J4 Sync B J3 Cooling unit Alarm J2 BIP alarm J1 Alarm BITS BIP Power A Temperature sensor Power B Pwr A Pwr B Alarm Temperature sensor cable NTHR57 2 cooling unit alarm cable assemblies Alarm NTHR56 BIP alarm cable lower shelf NTHR55 BIP alarm cable upper shelf P1 P3 P4 J3 J2 J1 P2 P10 P9 P8 P7 ...

Page 318: ...2 Figure 85 Connection points of the cables for an alarm BITS module in a Passport 15000 PPT 2820 040 AA J1 for alarm cable to BIP J2 for alarm cable to cooling unit J3 for BITS cable J4 for BITS cable Alarm BITS handles Captive screw Seal DO NOT REMOVE ...

Page 319: ... for an alarm BITS module in a Passport 20000 PPT 3087 009 AE Rear frame upright Alarm BITS module PIM status LEDS MAC address module Fabric PIM at 7RU A1 and A2 PIM at 7RL B1 and B2 PIM at 15RU A4 and A5 PIM at 15RL B4 and B5 Handle Captive screw J1 for alarm cable to BIP J2 for alarm cable to cooling unit J4 for BITS cable J3 for BITS cable Fabric ...

Page 320: ...se inline attenuators with optical FPs page 345 For FPs requiring small form pluggable SFP optical transceiver modules on the faceplate sockets ports you must ensure that the part is installed according to Installing an SFP optical module page 588 CAUTION Risk of service loss Before connecting any cables to an FP ensure it is properly seated Seating a cabled FP can cause a traffic loss on the othe...

Page 321: ...or connectors of the fiber cable to the port on the faceplate of the FP For an initial switch installation always start cabling from the rightmost FP and move left The intent is to have the FP cable cluster that is nearest the brackets stay closest to the FP on the brackets so that crossing cable clusters is minimized For each FP always start at the bottom right port and move upwards If the FP has...

Page 322: ...s in the shelf are connected methodically check each connection one after the other by repeating the engagement action Avoid bumping adjacent connectors Never pull on the cable or connector to confirm that it is engaged 10 If the shelf is powered wait until the FP LEDs cycle to eventually become solid or fast flashing green to indicate in service If a LED is any other color after 5 minutes there i...

Page 323: ...rade 5 2S2 Procedure job aid Figure 87 Types of connectors on Passport FP cables PPT 3372 001 AA2 Coax SMB Coax mini 8W8 Coax BNC MT RJ D sub with sliding latch D sub with screws LC simplex SC simplex SC simplex Top view Top view Top view Top view End view End view End view End view Ethernet RJ 45 ...

Page 324: ...hen connecting a control port cable from a one for n 1 n sparing panel coax SMB DSn En Align the copper wire with the hole on the mate connector and press them together until the cable stops D sub with screws DB9 DSn En Ensure the threads of the slotted screws are disengaged from the connector shroud Align the connector with the mate and press firmly and steadily together Avoid rocking Fasten the ...

Page 325: ...ve Rx on each transceiver See the figure The transmit and receive orientation on a 16 port OC 3 STM 1 POS and ATM FP NTHW44 page 328 With NTHW49 and NTHW84 FPs the transmit Tx is oriented below the receive Rx on the transceiver See the figures of the faceplates in 241 1501 200 Passport 15000 20000 Hardware Description LC simplex 4 portGigE OC 3 STM 1 Align the ridge on the connector with the keywa...

Page 326: ...ure 88 The transmit and receive orientation on a 16 port OC 3 STM 1 FP NTHW21 PPT 2925 003 AA2 Status LEDs LED windows Fiber hood Upper latch Lower latch Cable guides Hood captive screw Port 0 P8 P9 10 Port 15 P7 Transmit Receive Fiber port Fibre cable ports ...

Page 327: ...n Maintenance and Upgrade 5 2S2 Figure 89 The transmit and receive orientation on a 16 port OC 3 STM 1 FP NTHW31 PPT 2925 003 AB2 Upper latch Lower latch Cable guides Port 0 P7 P8 P9 10 Tx Tx Rx Rx Port 15 Status LEDs LED windows Fiber hood Hood captive screw Fibre cable ports ...

Page 328: ...The transmit and receive orientation on a 16 port OC 3 STM 1 POS and ATM FP NTHW44 PPT 3397 002 AA2 Fiber hood Status LEDs LED windows Hood captive screw Upper card latch Port 15 Port 14 Lower card latch Cable guides Optical module sockets Port 0 Port 1 Rx Tx Tx Rx ...

Page 329: ...inch the tabs on the sides of the connector together and push to engage it 2 One at a time use the label on each red power and alarm cable to reconnect it by engaging the D sub connector and fastening its 2 small slotted screws 3 One at a time use the label on each external alarm cable all of the remaining cables to reconnect them as follows for a D sub connector engage the connector and fasten it...

Page 330: ... all BIP breakers are off the O is pressed in WARNUNG Verletzungsgefahr oder Geräteschäden durch Elektrizität Vergewissern Sie sich beim Verbinden der Netzkabel am Trennschalterkopplungsmodul BIP daß die Stromversorgung an den anderen Kabelenden Speisestromzuführungen getrennt ist oder daß die Sicherungen entfernt bzw die Trennschalter ausgeschaltet sind Stellen Sie außerdem sicher daß alle BIP Tr...

Page 331: ...ze less than 1 0 AWG 53 5 mm2 you must either provide 90 degree offset 2 hole lugs that fit under the insulation boots on the BIP and match the cable size or use an optional power and ground cable assembly Procedure steps 1 At the front of the BIP ensure that all breakers are switched off the O is pressed in 2 At the rear of the BIP locate the stud for the B1 connection as identified in the figure...

Page 332: ...from the studs A Belleville washer is a dome shaped spring washer Put the washers aside temporarily 7 Run the power input cable labelled B1 along the strain relief bar At a right angle to the pair of studs run the cable up to the studs Estimate where to cut the cable 8 Cut the cable so that it can reach the studs without stress Cut the cable in stages so that the cable stays long enough 9 Put the ...

Page 333: ...on Speisestromkabeln verwendet werden die eine Größe kleiner sind Umwickeln Sie das Kabelstück das durch den Hals der Muffe geführt wird mit Isolierband um den Zwischenraum zwischen Kabelaußen und Muffeninnenseite auszufüllen WARNING Risk of injury or equipment damage by electricity The lugs that are provided with the BIP are for 1 0 AWG 53 49 mm2 cable For each power cable to the BIP that is smal...

Page 334: ...first cable label the others according to the figure Overhead power input cables for the lower shelf connected to the BIP page 337 18 Put the lug of the cable onto the studs barrel at the bottom and flush against the rear of the BIP 19 Put a Belleville washer back onto each stud convex upwards The high part of the washer must be furthest from the lug 20 Finger fasten the nuts back onto each stud T...

Page 335: ...ar at the point perpendicular to the insulation boot consider that other cables will be nesting against the cable and bar balancing the slack up to the other end tightening the tie wraps up to the other end cutting off the tie wrap tails 24 Locate the adjacent cable by its label as indicated in the figure Overhead power input cables for the lower shelf connected to the BIP page 337 25 Repeat step ...

Page 336: ...BIP stud labelled B1 PPT 3119 001 AA2 Threaded frame grounding points for 2 hole lugs Grounding tape dimples identify location of holes Up to overhead cable trough Down into base of frame and through a raised floor or into conduit Insulating boot Tie wrap Power cable strain relief bar Polarity of BIM power input studs ...

Page 337: ... Maintenance and Upgrade 5 2S2 Figure 92 Overhead power input cables for the lower shelf connected to the BIP PPT 2820 024 AA3 From power source Top of frame To ground window Cable labels Insulation boot A1 A1 B1 B1 Lower shelf A2 A2 B2 B2 Upper shelf Strain relief bar Tie wrap ...

Page 338: ...338 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 93 Insulating boots and clamps at the rear of the BIP PPT 2820 035 AA Clamp fasteners Clamp Insulating boot ...

Page 339: ...r System Detailed Installation Guidelines and Procedures Manual The power and alarm cabling between the MFA150 and the BIP is covered in this document When the system is an MFA150 you need cable kit AP5C90FJ which includes 100 m 328 ft of No 2 AWG 33 62 mm2 cable to be cut equally for the input cables for the MFA150 five 1 hole 2 AWG lugs and six 2 hole 5 8 in lugs Any system of ac rectifiers must...

Page 340: ...able connections at the breakers inside an MFA150 controller side view page 343 For more information refer to the Astec document 167 9021 133 Advanced Power Systems MFA150 Modular Front Access Power System Detailed Installation Guidelines and Procedures Manual 5 Locate the power cable from the BIP that has the 2 wire pair labelled A1 and A1 and insert it through the conduit elbow that is aligned w...

Page 341: ... busbar inside an MFA150 controller page 344 9 Repeat step 5 to step 8 for each other cable pair moving from left to right across the back of the controller The cables to the BIP must be grouped together While viewing the rear of the BIP and the front of the controller the cable pair mappings are identified in the table Connection mapping between the BIP and the MFA150 controller page 269 10 Recor...

Page 342: ...rocedure job aid Figure 94 Power cable connections at the rear of an MFA150 system of ac rectifiers PPT 2997 002 AA2 Knockout disk Removable cover DC power output cable collars Alarm cables Air vents AC power source cables Rack Controller Rectifier shelves ...

Page 343: ... Upgrade 5 2S2 Figure 95 Power cable connections at the breakers inside an MFA150 controller side view PPT 2959 002 AA To rear of BIP Back of the controller panel Push on alarm leads C NO NC Load cable Collar nut Glastic separator Isolated support Main discharge busbar Mid trip circuit breaker ...

Page 344: ...ardware procedures 241 1501 240 5 2S2 Figure 96 Power cable connections at the ground busbar inside an MFA150 controller PPT 2959 001 AA From the BIP Same connection method on both sides Charge discharge ground busbar ...

Page 345: ...nt of signal reduction at either the input or output end of the shared signal cable reduces the transmit signal strength to be within the range of acceptable receive sensitivity When connected optical FPs are the same type and have the same reach that is SR IR or LR an attenuator may still be required For example the 1 port OC 12 NTHR29 requires an attenuator for a loopback Procedure steps 1 Ident...

Page 346: ...iber to fiber connectors in a patch panel that lies between the optical cards 5 Calculate the difference between each transmit and receive direction for all connections to and from the FP 6 Use the difference and the loss to determine the amount of signal reduction an attenuator must do for each cable Ensure that each connection has enough transmit power to overcome the path attenuation from fiber...

Page 347: ...power and ground assembly Procedure steps 1 Switch off all breakers or remove all fuses that enable power to that branch of cable Put tape over the breakers or fuse openings to indicate deliberate disablement 2 Switch off all breakers press O in on the BIM that is fed by that cable Refer to the figures Overhead power input cables for the lower shelf connected to the BIP page 337 and BIMs for speci...

Page 348: ...dure job aids Figure 97 Overhead power input cables for the lower shelf connected to the BIP PPT 2820 024 AA3 From power source Top of frame To ground window Cable labels Insulation boot A1 A1 B1 B1 Lower shelf A2 A2 B2 B2 Upper shelf Strain relief bar Tie wrap ...

Page 349: ... Hardware procedures 349 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 98 Insulating boots and clamps at the rear of the BIP PPT 2820 035 AA Clamp fasteners Clamp Insulating boot ...

Page 350: ...nnected to a polyvalent power and ground assembly A0834143 PPT 2997 004 AA2 Mounting rail of the power and ground assembly Strain relief bar Super Flex power input cable Insulation boot Terminal block Power input cable Rear of BIP Cable fastening screw Polarity of BIM power input studs ...

Page 351: ... 100 The ETSI power and ground assembly A0834149 PPT 2997 006 AA Mounting rail of the ETSI power and ground assembly Strain relief bar Rear of BIP Cable fastening screw Insulation boot Super Flex power input cable Power input cables Ground cable fastened behind the mounting bracket Terminal block Rear frame upright ...

Page 352: ...ic shelf nodes PPT 2820 011 AA3 Breaker BIM for B2 BIM for A2 Cover of BIM captive screws BIP Top of shelf assembly Air flow space Captive screw May be covered by filler plate BIM for B1 power input feed BIM for A1 power input feed Alarm module Mounting ear Upper shelf Lower shelf ...

Page 353: ... to the BIP must be switched off to the BIP WARNUNG Gefahr durch elektrischen Schlag Alle Speisestromzuführungen am Trennschalterkopplungsmodul BIM sind auf 100 A ausgelegt Alle Trennschalter an den BIMs müssen ausgeschaltet sein O ist gedrückt und die Stromversorgung zum BIP muß getrennt sein WARNING Risk of injury or damage by electricity When switching off power breakers on a breaker interface ...

Page 354: ...ng an MFA150 a site dc power cable or branch panel Procedure steps 1 At the front of the BIP ensure that all of the breakers are switched off the O is pressed in and tape covers each breaker to indicate it is off deliberately When you are replacing a power input cable do the following steps that apply only to that cable WARNUNG Schäden oder Verletzungen durch Elektrizität Wenn die Leistungstrennsc...

Page 355: ...oot by using a medium Pozidriv bit that fits snugly Loosen the clamp until you can pivot it easily with your finger 6 Unfasten the lug retaining nuts from the stud using a 11 mm 7 16 in deep socket with a 20 cm 8 in extender Put the nuts aside temporarily If the thread pitch of the studs is different remember which nut matches each stud 7 Remove the 2 Belleville washers from the studs A Belleville...

Page 356: ...356 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid For power cable labels refer to the figure Overhead power input cables for the lower shelf connected to the BIP page 337 ...

Page 357: ...nect it by pinching the tabs on the sides of the connector together and pulling For label identifiers refer to the figure Cable connections at the rear of a BIP page 358 2 One at a time label each red power and alarm cable with its relative position at the BIP and disconnect it by unfastening the small slotted screws of the D sub connector and pulling 3 One at a time label each external alarm cabl...

Page 358: ... BIP PPT 2822 001 AE NTHR53 power cable to PIMs of upper shelf NTHR54 power cable to PIMs of lower shelf A1 P15 P2 P3 P1 P4 J3 J1 J2 P17 P21 P23 P18 P20 P24 P26 B1 A2 B2 A B A B NTHR66 power cable assemblies to cooling units NTHR55 BIP alarm cable upper shelf NTHR56 BIP alarm cable lower shelf Alarm BITS P7 P8 P9 P10 ...

Page 359: ... them for levelling together and anchoring or position one beside a frame that is already anchored then level and join the added one relative to it When adjacent NEBS 2000 frames are fastened together using the frame joining kits the space between frames accommodates having the larger optional extended cable management brackets on each frame and 1 cm 3 8 in between each pair of brackets to enable ...

Page 360: ...sten it to both frames using the 4 provided screws and washers You may need to temporarily shim some frame feet to align both the left and right bracket holes 8 From NTRU0365 align an L shaped bracket part number P902817 on the middle upper right front according to the figure long arm outwards 9 Fasten the bracket to the frame using 4 screws and washers 10 Repeat step 8 and step 9 for the lower ri...

Page 361: ...t 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 103 Frame to frame joining brackets in kit numbers NTRU0365 and NTHR0370 PPT 2820 049 AA Frame to frame joining brackets Frame to frame joining brackets ...

Page 362: ... 1 hole lug according to your local electrical code 3 Place the 1 hole lug onto the grounding stud and fasten the nut back onto it Tighten to snug plus a 1 4 turn Avoid stripping the nut or the stud 4 Strip the sheath off the end of the cable to accommodate the lug barrel coat the strands in anti oxidizing grease if your local electrical code allows it and crimp on an appropriately sized straight ...

Page 363: ...Chapter 17 Hardware procedures 363 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 104 Passport 7480 shelf assembly grounding stud PPT 3063 024 AA Switch ground ...

Page 364: ...364 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 105 Location of the grounding strip at the top of NEBS 2000 frame PPT 2820 024 AA From power source Top of frame To ground window ...

Page 365: ...e the silvery grounding strip is located To locate the grounding strip see the figure Location of the grounding strip at the top of NEBS 2000 frame page 367 Use tie wraps to loosely fasten the cable to the cable management brackets 5 Choose a pair of dimples in the silvery grounding strip across the top rear of the frame where the 2 hole lug of the grounding cable will fasten Each dimple pair cove...

Page 366: ...Hardware procedures 241 1501 240 5 2S2 Figure 106 Shasta 5000 shelf assembly grounding studs PPT 2904 002 AA OFF ON AC Power Shelf Status 48 VDC 48 RTN GND A 48 VDC 48 RTN GND B Terminal block cover Ground connection ...

Page 367: ...rocedures 367 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 107 Location of the grounding strip at the top of NEBS 2000 frame PPT 2820 024 AA From power source Top of frame To ground window ...

Page 368: ...acket onto a NEBS 2000 frame page 568 It is easier to fasten the thread forming screws of the ground cable before the bracket is installed However you should install the bracket before powering up any equipment in the frame For top or bottom grounding to a common bonding network CBN or an isolated bonding network IBN meet the following criteria especially when using a common power plant to feed bo...

Page 369: ... of the front or the rear of the NEBS 2000 frame Leave an extra 20 cm 8 in 2 Attach one end of the grounding cable to the main ground reference cable as required by your local electrical codes Ensure that the connection is secure and weather proofed 3 Across the top front or top rear of the NEBS 2000 frame choose a pair of screw holes behind the silvery grounding strip by pressing and running a fi...

Page 370: ...ure job aid Figure 108 Top grounding for CBN side view PPT 2820 029 AA To building ground window system local to Passport node Ground lug is fastened onto front of frame above BIP No 6 AWG Frame ground FG reference Local ground reference No 1 0 AWG Isolator pad ...

Page 371: ...ide view PPT 2820 030 AA ICB Connection for framework grounding of any non Passport 15000 equipment within 2 m 7 ft unless already connected to the single point ground SPG To building ground system local to Passport node Isolator pad Ground lug is fastened onto front of frame above BIP No 6 AWG Frame ground FG reference System SPG No 1 0 AWG ...

Page 372: ...el within the frame For frames with one switch install the sparing or fanout panels on only the rear uprights and facing inwards Determine whether the panel will face into the frame or out of it For example outwardly facing panels with coax cables that have straight connectors will exceed the perimeter of the NEBS 2000 footprint When adding sparing panels to a frame that already has a switch in it...

Page 373: ...s and align the mounting holes 5 Thread an EIA thread forming screw through the upper left and the upper right mounting ear holes of the sparing panel Leave the fastener almost seated Use the fasteners that were included with the panel because the 10 mm 3 8 in frame fasteners are too wide for thread forming into the adapter brackets When turning a thread forming screw into a hole for the first tim...

Page 374: ...P can contain the BIMs for a second switch before the switch is installed in the same NEBS 2000 frame That is the BIP may have been shipped with the second pair already installed Procedure steps 1 When adding a pair of BIMs to power a second switch the 2 left hand BIM slots are likely to be covered by BIM filler plates P0887704 at the front of the BIP When the filler plates are present you must un...

Page 375: ... the large slotted captive screw of the module Do not strip the threads or the hole because safety regulations require that the BIM be secured Tighten the screw to snug plus a 1 5 turn 5 Switch all of the breakers on one at a time by pushing the bar symbol in on each breaker 6 Check the BIM status LEDs If the color is other than green have the network operator confirm the status in software If the...

Page 376: ... or two Passport 15000s or two 20 amp NT6C60PA for the Passport 15000 in the lower half of the NEBS 2000 frame and two 25 amp AP6C67PA for a Passport 20000 in the upper half of the NEBS 2000 frame Passport 20000 AP6C68 two or four 25 amp AP6C67PA for one or two Passport 20000s or two 25 amp AP6C67PA for the Passport 20000 in the lower half of the NEBS 2000 frame and two 20 amp NT6C60PA for a Passp...

Page 377: ...e Installation Maintenance and Upgrade 5 2S2 Figure 110 Physical characteristics of a BIM in a BIP PPT 2820 021 AA Breaker BIM Cover of BIM captive screws BIP Alarm module Captive screw Top hole or dimple of front right frame upright Space for air flow Top of frame ...

Page 378: ...the front of the BIP grip the replacement alarm module with the fingers and thumb of one hand on the lower front lip the screw end and use the other hand to align the rear of the module with the opening in the BIP 2 Push the module gently but firmly straight in until you feel it engage Stop pushing when the front of the module is flush with the front of the BIP 3 Engage and fasten the large slotte...

Page 379: ... 20000 Hardware Description Procedure steps 1 Locate the BIP connector at the rear of the BIP For assistance refer to the figure Locations of the alarm cable connectors and paths page 380 2 While holding the cable align the appropriate connector on the cable with the connector on the BIP Any connector fits only one way 3 Press the connectors together firmly but gently so that the lip of the cable ...

Page 380: ...t Lower cooling unit Sync A J4 Sync B J3 Cooling unit alarm J2 BIP alarm J1 Sync A J4 Sync B J3 Cooling unit Alarm J2 BIP alarm J1 Alarm BITS BIP Power A Temperature sensor Power B Pwr A Pwr B Alarm Temperature sensor cable NTHR57 2 cooling unit alarm cable assemblies Alarm NTHR56 BIP alarm cable lower shelf NTHR55 BIP alarm cable upper shelf P1 P3 P4 J3 J2 J1 P2 P10 P9 P8 P7 ...

Page 381: ...vanced Power Systems MFA150 Modular Front Access Power System Detailed Installation Guidelines and Procedures Manual Observe the requirements for electrical safety when connecting to the terminal blocks TBn The connection path is shown in the figure Connection path of the external alarm cable between the BIP and an MFA150 page 384 The connection points of the cable assembly are shown in the figure...

Page 382: ... wires for insertion into TB2 according to Astec s document 167 9021 133 Advanced Power Systems MFA150 Modular Front Access Power System Detailed Installation Guidelines and Procedures Manual For example twist the wire strands of both wires together or solder them Ensure that the resulting connections can each fit the TB2 receptacles 7 Cut the ends of the green and white wires in the cable assembl...

Page 383: ...n more than one controller is used that is for more than one Passport 15000 or 20000 daisy chain the TB2 terminal blocks between controllers with 22 AWG 0 326 mm2 wire 11 Check each wire connection at the TB2 terminal blocks and grounding points to ensure a firm contact 12 Tighten the tie wraps along the cable path ...

Page 384: ...2S2 Procedure job aid Figure 112 Connection path of the external alarm cable between the BIP and an MFA150 PPT 3058 001 AA 1 2 3 4 Rear of BIP J2 J4 J5 J7 J6 TB1 TB3 Black wire Red wire TB2 J4 J5 J7 J6 TB1 TB3 TB2 Controller card Other Controller card ...

Page 385: ...58 002 AA Black Red 2 White 3 Green 4 Daisy chain to each additional rectifier controller as required Daisy chain to each additional rectifier controller as required NC NC Black Green White Red 1 1 8 TB2 Feed B 8 TB2 Feed A Terminal block TB2 connector from controller 22 AWG 4 conductor plenum cable 150 mm 6 in 25 mm 1 in 10 m 32 8 ft J2 at BIP Receptacle crimp contact 1x4 Receptacle housing ...

Page 386: ...or lower position of the node refer to BIM replacement page 194 You need a helper to support the weight of the BIP until it is fastened into position even if you remove the BIMs Procedure steps 1 Hold the BIP so that the side with the openings faces you If the BIMs and the alarm module were shipped or stored inside the BIP remove them Remember where to put them back in case there is a mix of BIM p...

Page 387: ...pper left mounting ear hole 5 Loosely fasten another screw through the lower right mounting ear hole then the remaining 2 6 Center the unit then tighten all 4 screws to snug plus a 1 4 turn 7 If the BIP is installed in a mounting apparatus other than a NEBS 2000 frame ground the BIP chassis to the apparatus by firmly attaching a ground of minimum size 6 AWG cable E W 13 3 mm2 between the studs and...

Page 388: ... plug into the J3 receptacle and the A reference timing source plug into the J4 receptacle J3 and J4 are located on the alarm BITS module at the rear of the NEBS 2000 frame The alarm BITS module receptacle connects to a male 9 pin D sub DB9 connector directly from a site source or as part of the prefabricated cable assemblies For a redundant timing setup using both the A and the B timing reference...

Page 389: ...ters attached to the J3 and J4 connectors as shown in the figure An EMI filter on an alarm BITS connector of a Passport 15000 page 392 If the EMI filters are missing add them as described in Installing EMI filters on the alarm BITS module page 599 3 Fasten the 2 small slotted screws of the D sub connector to the alarm BITS module 4 For a Passport 15000 or 20000 using the redundant timing setup plu...

Page 390: ...re job aid Figure 114 Location of the alarm BITS module and cable connections in a Passport 15000 PPT 2820 040 AA J1 for alarm cable to BIP J2 for alarm cable to cooling unit J3 for BITS cable J4 for BITS cable Alarm BITS handles Captive screw Seal DO NOT REMOVE ...

Page 391: ...ule and cable connections in a Passport 20000 PPT 3087 009 AE Rear frame upright Alarm BITS module PIM status LEDS MAC address module Fabric PIM at 7RU A1 and A2 PIM at 7RL B1 and B2 PIM at 15RU A4 and A5 PIM at 15RL B4 and B5 Handle Captive screw J1 for alarm cable to BIP J2 for alarm cable to cooling unit J4 for BITS cable J3 for BITS cable Fabric ...

Page 392: ...41 1501 240 5 2S2 Figure 116 An EMI filter on an alarm BITS connector of a Passport 15000 PPT 3193 001 AA2 EMI filter Fastening screw D sub connector of the cable assembly D sub fastened to the alarm BITS module Narrow D sub shield casing ...

Page 393: ... contain blank cards in the meantime Blank processor cards for these slots are typically installed before a shelf is shipped Procedure steps 1 Locate an empty CP or FP slot in any cage 2 At the ends of the faceplate swing each latch fully open by pinching the inner edge of the latch and lifting away from the faceplate Refer to the figure Open card latches on a CP FP or blank processor card page 57...

Page 394: ...ush after a second attempt abort the seating and contact your next higher level of technical support 5 Repeat step 1 to step 4 for each remaining empty CP or FP slot CAUTION Risk of damage to the backplane from seating a card When latching a card into its final seating position the card latches must be closed simultaneously to ensure that the card evenly engages the gaskets and pins on the backpla...

Page 395: ...apter 17 Hardware procedures 395 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 117 Blank processor card NTHR64 PPT 2822 012 AB2 Dummy status LEDs Blank face Card latches ...

Page 396: ...line cover onto a NEBS 2000 frame A brandline cover has words on it and is typically mounted at the front of the frame at the factory A top cover is a blank cover and is typically to be mounted at the rear of the frame after the frame is anchored and cabled for power Either cover can be mounted in the front or rear position Refer to the figure Locations of installed brandline covers and top frame ...

Page 397: ...ket Opening at rear to access frame ground cables PPT 3458 004 AB2 Fastened to the top most holes of the front or rear frame uprights Door hinge Pozidriv screw P0600060 Captive screw Frame bracket P0876758 LED of shelf status only for brandline cover NTPN52 Cable from the LED to the BIP Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 398: ...e ground cable PPT 3458 004 AC3 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 Door catch Bottom of P0876758 Pozidriv screw P0600060 Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 ...

Page 399: ... where the CP is to be installed remove it according to Removing a blank processor card page 662 2 At the ends of the faceplate swing each latch fully open by pinching the inner edge of the latch and lifting away from the faceplate Refer to the figure Open card latches on a CP FP or blank processor card page 576 3 While holding the CP by its top and bottom edges with the latches on the right side ...

Page 400: ...elf is powered wait until the LEDs cycle to eventually become solid or fast flashing green to indicate in service If the LED is any other color after 5 minutes there is a problem with the CP Refer to 241 5701 520 Passport 7400 15000 20000 Troubleshooting and Testing to diagnose and fix the CP problem CAUTION Risk of damage to the backplane from seating a card When latching a card into its final se...

Page 401: ...ardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 120 Location of CPs in a lower switch PPT 2820 012 AC Upper front cooling unit Cage CPs in slots 0 and 1 Slot numbers on a Passport 15000 Card latches Slot numbers on a Passport 20000 ...

Page 402: ...crews used with frame enclosure hardware page 120 Procedure steps 1 Loosely fasten 6 Pozidriv 16 mm screws P0600061 each with a lock washer P0600895 through the lower right extension bracket P0995493 from inside the base of the frame as shown in the figure Orientation of a cosmetic filler a lower door catch and a lower right extension bracket page 405 Drive the screws from the inside of the frame ...

Page 403: ...e procedures 403 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aids Figure 121 A cosmetic extension filler P0884951 PPT 3458 014 AA2 Cosmetic extension filler left or right sides ...

Page 404: ...40 5 2S2 Figure 122 A lower right extension bracket P0995493 PPT 3458 001 AA5 For lower door latch assembly Threaded holes Outside face next to the kickplate Pozidriv screw P0600061 For captive screw of the kickplate extension Lock washer P0600895 ...

Page 405: ...grade 5 2S2 Figure 123 Orientation of a cosmetic filler a lower door catch and a lower right extension bracket PPT 3458 009 AB5 Base of frame Pozidriv screws Lower right extension bracket For a captive screw of the kickplate extension Cosmetic extension filler Lower door catch Lock washer P0600895 ...

Page 406: ...entation of a cosmetic filler a lower door hinge and a lower left extension bracket PPT 3458 009 AC4 Base of frame Lower door hinge Cosmetic extension filler Lower left extension bracket For a captive screw of the kickplate extension Lock washer P0600895 Pozidriv screws ...

Page 407: ...G Risk of injury or equipment damage by dropping a door The size and weight of a door can make it awkward for one person to handle it safely while attempting to install or remove it Dropping a door can injure a head or a foot can damage whatever it hits or be damaged on impact Have a helper assist handling the 18 kg 40 lbs door WARNUNG Verletzungsgefahr oder Geräteschäden durch Fall einer Tür Aufg...

Page 408: ...wer hinge not on the door stop and through the upper hinge 7 For an initial installation untape the ground cable from the door Ensure that you do not damage or loosen the connection Go to step 8 When installing a door after removing it to access equipment in the frame slide the ground cable connector onto the bent spade terminal on the door as shown in the figure A lockable vented door NTRU0423 in...

Page 409: ...until it is horizontal as shown in the figure A lockable vented door NTRU0423 outside view page 411 12 Verify the operation and position of the door by closing it To engage the upper and lower catches lift the door handle and turn it to the left then push the door closed and release the handle A spring returns the handle to the starting position Refer to the figure A lockable vented door NTRU0423 ...

Page 410: ...e view PPT 3458 006 AA4 Upper door catch Lower door catch Hole for lower hinge pin Return spring for the hinge pin Bent spade terminal Slide on cable connector Direction of lowering the hinge pin Inside of the door Levers to disengage the catches Holes for air flow Upper hinge assembly Hinge pin Ground cable to the frame ...

Page 411: ...enance and Upgrade 5 2S2 Figure 126 A lockable vented door NTRU0423 outside view PPT 3458 005 AA Outside of the door Holes for air flow Upper hinge Door handle Key lock in unlocked position Direction of lifting the handle prior to twisting Direction of twist to disengage door catches ...

Page 412: ...241 1501 240 5 2S2 Figure 127 A lower door hinge P0884947 PPT 3458 011 AA3 Return spring for the door Lower door hinge assembly Hinge body Door stop pin Lower door hinge pin Spacer Door stop pin Holes for fastening screws from this side ...

Page 413: ...edures 413 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 128 Orientation of a door with frame enclosure hardware PPT 3458 009 AF3 Kickplate extension Top cover Door Door to frame ground cable ...

Page 414: ...1 1501 240 5 2S2 Figure 129 An upper door hinge P0884031 PPT 3458 010 AA3 Return spring for the door Upper door hinge assembly Holes for the door hinge pin to pass through Hinge body Door stop pin Holes for fastening screws from this side ...

Page 415: ...top frame bracket P0876758 underside view Figure 131 The cable NTRU0103 to ground the door to the frame Open rectangle at rear PPT 3458 020 AA2 Bottom Mounting ear Top Opening for the door ground cable and LED cable to pass through PPT 3458 017 AA For a screw on connector on the frame Press on connector at the door 11 81 ...

Page 416: ...u need 4 Pozidriv screws P0600060 and 4 lock washers P0600895 from kit NTPX4060 as shown in the figure Types of screws used with frame enclosure hardware page 120 Procedure steps 1 Align the holes of the catch with the holes on the outside of the lower extension bracket as shown in the figure Orientation of a cosmetic filler a lower door catch and a lower right extension bracket page 405 2 Loosely...

Page 417: ... 417 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aids Figure 132 A lower door catch P0884950 PPT 3458 013 AA3 Holes for fastening screws from this side Door catch assembly Lower door catch ...

Page 418: ...40 5 2S2 Figure 133 A lower right extension bracket P0995493 PPT 3458 001 AA5 For lower door latch assembly Threaded holes Outside face next to the kickplate Pozidriv screw P0600061 For captive screw of the kickplate extension Lock washer P0600895 ...

Page 419: ...grade 5 2S2 Figure 134 Orientation of a cosmetic filler a lower door catch and a lower right extension bracket PPT 3458 009 AB5 Base of frame Pozidriv screws Lower right extension bracket For a captive screw of the kickplate extension Cosmetic extension filler Lower door catch Lock washer P0600895 ...

Page 420: ...e procedures 241 1501 240 5 2S2 Figure 135 Orientation of an installed cosmetic filler door catch and extension bracket PPT 3458 019 AA2 Cosmetic extension filler Lower door catch Lower right extension bracket Base of frame ...

Page 421: ...pgrade 5 2S2 Figure 136 Orientation of a cosmetic filler a lower door hinge and a lower left extension bracket PPT 3458 009 AC4 Base of frame Lower door hinge Cosmetic extension filler Lower left extension bracket For a captive screw of the kickplate extension Lock washer P0600895 Pozidriv screws ...

Page 422: ...not be on the rear You need 4 Pozidriv screws P0600060 and 4 lock washers P0600895 from kit NTPX4060 as shown in the figure Types of screws used with frame enclosure hardware page 120 Procedure steps 1 Loosely fasten 4 Pozidriv 12 mm screws P0600060 each with a lock washer P0600895 through an extension mounting bracket P0995495 to the right side of the top frame bracket as shown in the figure Orie...

Page 423: ... 423 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aids Figure 137 An upper door catch P0884949 PPT 3458 012 AA3 Holes for fastening screws from this side Door catch assembly Upper door catch ...

Page 424: ...gure 138 An extension mounting bracket P0995495 PPT 3458 003 AA4 Holes for screws to pass through to a door hinge from the other side catch Pozidriv screw P0600060 Threaded hole for the captive screw of the brandline cover Threaded hole Lock washer P0600895 ...

Page 425: ...rear for the frame ground cable PPT 3458 004 AC4 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 Door catch Bottom of P0876758 Pozidriv screw P0600060 Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 426: ...wer left extension bracket is already installed onto the base of the NEBS 2000 frame from another procedure You need 4 Pozidriv screws P0600060 and 4 lock washers P0600895 from kit NTPX4060as shown in the figure Types of screws used with frame enclosure hardware page 120 Procedure steps 1 Align the holes of the hinge with the holes on the outside of the lower left extension bracket as shown in the...

Page 427: ...lation Maintenance and Upgrade 5 2S2 Procedure job aids Figure 140 A lower door hinge P0884947 PPT 3458 011 AA3 Return spring for the door Lower door hinge assembly Hinge body Door stop pin Lower door hinge pin Spacer Door stop pin Holes for fastening screws from this side ...

Page 428: ...40 5 2S2 Figure 141 A lower right extension bracket P0995493 PPT 3458 001 AA5 For lower door latch assembly Threaded holes Outside face next to the kickplate Pozidriv screw P0600061 For captive screw of the kickplate extension Lock washer P0600895 ...

Page 429: ...pgrade 5 2S2 Figure 142 Orientation of a cosmetic filler a lower door hinge and a lower left extension bracket PPT 3458 009 AC4 Base of frame Lower door hinge Cosmetic extension filler Lower left extension bracket For a captive screw of the kickplate extension Lock washer P0600895 Pozidriv screws ...

Page 430: ... may not be on the rear You need 4 Pozidriv screws P0600060 and 4 lock washers P0600895 from kit NTPX4060 as shown in the figure Types of screws used with frame enclosure hardware page 120 Procedure steps 1 Loosely fasten 4 Pozidriv 12 mm screws P0600060 each with a lock washer P0600895 through an extension mounting bracket P0995495 to the left side of the top frame bracket as shown in the figure ...

Page 431: ...tion Maintenance and Upgrade 5 2S2 Procedure job aids Figure 143 An upper door hinge P0884031 PPT 3458 010 AA3 Return spring for the door Upper door hinge assembly Holes for the door hinge pin to pass through Hinge body Door stop pin Holes for fastening screws from this side ...

Page 432: ...gure 144 An extension mounting bracket P0995495 PPT 3458 003 AA4 Holes for screws to pass through to a door hinge from the other side catch Pozidriv screw P0600060 Threaded hole for the captive screw of the brandline cover Threaded hole Lock washer P0600895 ...

Page 433: ...g at rear to access frame ground cables PPT 3458 004 AB2 Fastened to the top most holes of the front or rear frame uprights Door hinge Pozidriv screw P0600060 Captive screw Frame bracket P0876758 LED of shelf status only for brandline cover NTPN52 Cable from the LED to the BIP Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 434: ... 2 Check each row of backplane connector pins to see whether any pin seems visibly bent that is even slightly out of pattern or worse If at least one pin is slightly bent or worse use another fabric with straight rows of pins The pins are shown in the figure A fabric of a Passport 15000 rear view page 437 CAUTION Risk of equipment damage and service loss by bent pins Attempting to seat a fabric wi...

Page 435: ... pegs are seated all the way in otherwise damage can occur to the fabric when the casing is closed You may have to jiggle the pins very gently into place 6 Slowly move the fabric to engage the keyways over the guide pins 7 While holding the fabric against the curved channels unfasten the Phillips captive screw on the fabric cover and open the casing by pulling the fabric lever towards yourself Sto...

Page 436: ... 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aids Figure 146 A fabric of a Passport 15000 front view PPT 3381 002 AA Orientation arrow Hinge peg Lever Casing Captive screw Handle Hinge peg Status LEDs ...

Page 437: ...t 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 147 A fabric of a Passport 15000 rear view PPT 3381 001 AA2 Hinge peg Keyway for guide pin Keyway for guide pin Keyways for guide pins EMI gasket Backplane connector pins ...

Page 438: ...ware procedures 241 1501 240 5 2S2 Figure 148 Location of the curved channels for the Passport 15000 fabric hinge pins PPT 2820 037 AB3 Backplane fabric connectors Fabric cages Curved channels for fabric cover hinge pegs ...

Page 439: ...f the tape if present covering the air vent at the top outside of the top fabric card cage of an upper shelf assembly See the location of the vent in the figure Location of protective tape over fabric airflow opening page 442 The vent must be completely cleared of tape 2 Hold the fabric so that you have a hand on each handle shown in the figure A fabric of a Passport 20000 front view page 444 the ...

Page 440: ...out of the notch and into the opening of the alignment grooves See the figure Locations of notches for fabric hinge bushings on Passport 20000 shelf assembly page 445 If the lever does not move or any of the 4 alignment bushings is catching close the lever and re align the fabric by very gently jiggling it Try opening the lever again 8 Once the 4 bushings are at the start of the alignment grooves ...

Page 441: ...force than an NTHR16 of a Passport 20000 If the NTPN02 hinge bushings squeak during seating this is normal If inserting the fabric is stopped by a blockage typically you can feel it but not see it When you feel blockage stop the insertion Move the fabric away from the shelf to check for foreign objects If you cannot find the cause of the blockage return to step 5 to re align the fabric hinge pins ...

Page 442: ...c airflow opening PPT 3065 007 AA2 Guide for fabric alignment bushings Notch to position fabric during transportation Notch to position fabric during transportation Fabric cage Tab to fasten fabric during transportation Tab to fasten fabric during transportation Transportation tape covers this opening Mounting ear ESD jack ...

Page 443: ...ntenance and Upgrade 5 2S2 Figure 150 A fabric of a Passport 20000 rear view PPT 3065 004 AA3 Latching handle of fabric cover Upper alignment bushing Captive screw Upper alignment bushing Guide pin keyways Bottom backplane connector pins upper covered Transportation protection cover ...

Page 444: ... A fabric of a Passport 20000 front view PPT 3065 005 AA Latching lever of fabric cover Handle to position fabric Handle to position fabric Location of lower alignment bushing not shown Upper alignment bushing Upper alignment bushing Fabric reset button Fabric LEDs ...

Page 445: ...nd Upgrade 5 2S2 Figure 152 Locations of notches for fabric hinge bushings on Passport 20000 shelf assembly PPT 3087 008 AA4 Transportation notch for cover hinge bushing Alignment grooves for fabric cover hinge sleeve For transportation strap Fabric cover Backplane Fabric lever Fabric handles ...

Page 446: ...that fasten the fan and its grill to the cooling unit The screws are 65 mm long for an A0758423 in an NTHR51AA or an NTHR52AA The screws are 60 mm long for an A0522179 or an A0522182 in an NTHR51AB or an NTHR52AB A fan in an NTHR51AA or an NTHR52AA is the same for all installed positions The middle fan in an NTHR51AB or an NTHR52AB is a different shape than the side fans that are adjacent to it To...

Page 447: ...he cooling unit can read the words on the central hub of the fan shroud 3 Gently and evenly slide the fan assembly straight into the opening Stop when the rear of the shroud touches the front face of the cooling unit 4 Loosely fasten an M4 screw through the fan shroud into the face of the cooling unit 5 Insert one notch of the finger guard grill under the M4 screw head so that the caution label on...

Page 448: ...nto F1 F2 or F3 The connector mates only one way and clicks when fully engaged The fan motor starts immediately The major software alarm and both the major and minor hardware alarms are cleared The status LED should be green to indicate the fan is operating normally 10 Within seconds of powering the fan ensure that you hear the other 2 fans reduce rpm to the lower normal speed ensure that the alar...

Page 449: ...assport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 153 Location and orientation of the fans on any version of cooling unit PPT 3436 009 AA Fan controller Mounting screw Fan Cooling unit Grill ...

Page 450: ... 2S2 Figure 154 A side fan A0522182 for a cooling unit NTHR51AB or NTHR52AB PPT 3436 007 AA Power cable to the connector on the cooling unit Bi directional fan blade Screw hole for retaining the grill and mounting the fan Not flat like the middle fan ...

Page 451: ...on Maintenance and Upgrade 5 2S2 Figure 155 A middle fan A0522179 for a cooling unit NTHR51AB or NTHR52AB PPT 3436 008 AA Screw hole for retaining the grill and mounting the fan Flat sides on middle fan Power cable to the connector on the cooling unit Bi directional fan blade ...

Page 452: ...one piece short shafted screwdriver to fasten the very large slotted captive screw For controller NTHR10AB you need a non magnetic one piece screwdriver to fasten the very large Phillips captive screw WARNING Risk of injury by fan blades While working on any equipment near cooling unit fans be continuously aware that the rpm of a live fan can suck loose clothing hair or jewelry into the fan blades...

Page 453: ...e replaced part Procedure steps 1 For an NTHR10AA fan controller as shown in the figure A fan controller for inside a cooling unit NTHR51AA or NTHR52AA page 458 examine the replacement fan controller to determine if it is already mounted onto a carriage plate If the controller is already mounted continue If the controller is not remove the faulty controller from the carriage plate by unfastening i...

Page 454: ... keep the captive screw accessible Orient the controller for a lower or an upper unit 6 Look inside the cooling unit so that you can see where the captive screw is to be fastened Once the controller is positioned inside the cooling unit you will not be able to see the screw hole 7 Slide the controller between the rails inside the cooling unit 8 With an NTHR10AA refer to the figure Location of the ...

Page 455: ...ng unit 11 With an NTHR10AB you must connect 5 cable assemblies to the controller when in an NTHR51AB or 4 cable assemblies when in an NTHR52AB as shown in these figures A fan controller for inside a cooling unit NTHR51AB or NTHR52AB page 459 Cable connections inside a lower cooling unit NTHR51AB page 460 Cable connections inside an upper cooling unit NTHR52AB page 461 Press the keyed Molex connec...

Page 456: ...ter 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 156 Location of the fan controllers inside a cooling unit NTHR51AA or NTHR52AA PPT 3380 002 AA Fan controller Fan controller carriage plate ...

Page 457: ... 457 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 157 Location of the fan controllers inside a cooling unit NTHR51AB or NTHR52AB PPT 3436 009 AA Fan controller Mounting screw Fan Cooling unit Grill ...

Page 458: ...7 Hardware procedures 241 1501 240 5 2S2 Figure 158 A fan controller for inside a cooling unit NTHR51AA or NTHR52AA PPT 3436 010 AB Captive mounting screw Fuse F1 Connector for cable harness Tab to slide on the rail ...

Page 459: ...inside a cooling unit NTHR51AB or NTHR52AB PPT 3436 005 AA2 Connector for the power cable Connector for the fan power cable Captive mounting screw Temperature sensor reversed view Connector for the temperature sensor Connector for the alarm cable Connector for the temperature sensor cable Foot to seat the module Connector for the LED cables ...

Page 460: ...le connections inside a lower cooling unit NTHR51AB PPT 3436 002 AA2 Fan controller module Red and green LEDs Power cable Power input connector LED cable LED cable Alarm cable Temperature sensor cable Fan power cable Captive mounting screw Temperature sensor Alarm cable ...

Page 461: ...s inside an upper cooling unit NTHR52AB PPT 3436 002 AB2 Fan controller module LED cable Alarm cable Power cable Internal temperature sensor cable Fan power cable Captive mounting screw Red and green LEDs Temperature sensor cable disconnected Temperature sensor connector for the cable Alarm cable Temperature sensor with sensor removed ...

Page 462: ... cooling unit NTHR51AA or NTHR52AA PPT 3436 010 AA Fan power cable Fuse F1 Temperature sensor connector Power cable Captive mounting screw Power and alarm cable assembly Power input connector Temperature sensor PCB Fan controller module Temperature sensor Red and green LEDs Red and green LEDs ...

Page 463: ...1 Unpack the fanout panel from the container 2 Place the front of the panel against the frame uprights so that it aligns with the previous top holes in the brackets with the holes in the frame The panel has key hole pins that align with the holes in the frame 3 Hold the panel in one hand so that the label TOP is at the top of the panel the Phillips screw heads of the adapter brackets face you the ...

Page 464: ...4 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 163 A 12 port DS3 or E3 fanout panel PPT 2822 022 AA Adapter bracket BNC to BNC connector Stamped TOP Bolts onto frame upright ...

Page 465: ...require electrical grounding When mounted in a NEBS 2000 frame according to the installation procedure the unit is automatically grounded When the fiber unit is installed in any other mounting apparatus follow its telecommunications grounding rules When installing the fiber unit in a 21 in 53 34 cm mounting apparatus other than a NEBS 2000 frame the 10 mm 3 8 in screws that are provided with the f...

Page 466: ...tion the fiber unit between the uprights and align the 2 top holes of the mounting ears with the marked holes on the uprights 5 While a helper holds the unit in position thread a thread forming 10 mm 3 8 in hex head screw through the top left and right mounting holes Leave the screws almost seated When installing the fiber unit in a 21 inch 53 34 cm wide mounting apparatus that is in other than a ...

Page 467: ...467 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 164 A dual drawer fiber management unit NTHW50 PPT 3035 001 AB Sliding latch Sliding drawer Mounting ear Openings for fiber cables ...

Page 468: ...te on the base of a NEBS 2000 frame page 469 You need a driver for the medium slotted captive screws that fasten the kickplate to the base of the frame whatever fastener was used to connect the frame ground cable to the kickplate or the kickplate extension Procedure steps 1 Align the kickplate and screws to the base of the frame as shown in the figure A standard kickplate on the base of a NEBS 200...

Page 469: ...n Maintenance and Upgrade 5 2S2 Procedure job aids Figure 165 A standard kickplate on the base of a NEBS 2000 frame Kick plate Grounding cable NTRU0102 to connect to the frame Holes for air flow Fixed stud Captive screw Lock washer P0600895 KEPS hex nut P0601382 PPT 3458 002 AB ...

Page 470: ...plate extension Procedure steps 1 Fasten the ground cable NTRU0102 to the kickplate as shown in the figure A kickplate extension P0995497 page 471 by putting a lock washer P0600895 over the stud on the kickplate putting a cable lug over the stud while ensuring that the cable points towards the frame to minimize the angle of stress on the cable neck when the kickplate extension will be fastened fas...

Page 471: ...e kickplate into the extension brackets P0995493 and P0995494 at the corners of the frame base Ensure that the ground cable is not pinched Procedure job aids Figure 166 A kickplate extension P0995497 Fixed stud Kick plate extension Grounding cable NTRU0102 to connect to the frame Holes for air flow Fixed stud Captive screw Lock washer P0600895 KEPS hex nut P0601382 PPT 3458 002 AA3 ...

Page 472: ...72 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 167 Orientation of a kickplate extension to the lower extension brackets PPT 3458 009 AE3 Kickplate extension Captive screw Extension hardware ...

Page 473: ...accessed from the rear of the NEBS 2000 frame or equivalent Procedure steps 1 While referring to the figures A lower cooling unit NTHR51AA page 475 and A lower cooling unit NTHR51AB page 476 hold the ends of the cooling unit so that you face the fans the open side is at the bottom a hand holds the narrow rear end a hand holds the fan end 2 Facing the rear of the Passport 15000 or 20000 switch inse...

Page 474: ... the tab on each side of a connector fully engages 10 Restore power to the unit at the BIP by removing the tape from the cooling unit breakers in the middle in each BIM and switching the breakers back on by pressing the bar symbol in 11 Check the LEDs on the cooling unit to verify that each fan is operating Normal operation is indicated by a lit green LED If any LEDs are red disconnect and re conn...

Page 475: ...822 013 AF Temperature sensor PCB Temperature sensor Captive screw of controller same location in upper and lower units ESD pad Finger guard Input power and alarm cable LED cables Temperature sensor cables Fan shroud A controller carriage A controller Power and alarm connectors Input power connections for all controllers Temperature sensor PCB Temperature sensor ESD jack ...

Page 476: ...51AB PPT 3436 003 AA LED windows Anti ESD jack Mounting ear bolt hole Fan shroud Flat edge of the middle fan For alarm cable D sub connector For power connector B lower cooling unit For power connector A lower cooling unit Finger guard grill Chassis for a fan controller module module removed ...

Page 477: ...d Upgrade 5 2S2 Figure 170 Location of a lower rear cooling unit PPT 3087 009 AB Captive screw Fabric cover Rear lower cooling unit ESD jack ESD jack Air filter cover Captive screw of fabric lever Fabric lever Fabric handle Fabric handle Alarm BITS module Fabric status LEDs MAC address module ...

Page 478: ...ndards of the country of installation WARNUNG Verletzungsgefahr Schließen Sie Schnittstellengeräte für Mehrfach anschlussaggregate zur eigenen Sicherheit nur an Schaltkreise mit Niedrigspannung an Anschlüsse an Telefonnetze müssen über ein Außengerät erfolgen das den Stromfluss schützt und isoliert wie z B ein Kanal Servicegerät Alle diese Geräte müssen den Sicherheitsbestimmungen des jeweiligen L...

Page 479: ...re disconnected from the unit 2 Fasten the provided mounting ears to each side of the multiport aggregate device using 2 screws and flat washers See the figure Installing mounting ears on a multiport aggregate device page 480 WARNUNG Verletzungs oder Gerätebeschädigungsgefahr durch Elelkritzität Bevor Sie Kabel anschließen oder das Gerät anschalten vergewissern Sie sich dass das Gerät ordnungsgemä...

Page 480: ...f you are installing the lowest panel on the rack secure the bottom of the grounding strip and a grounding wire to the rack with a screw 4 Position the device between the uprights of the mounting apparatus to allow at least 90 cm 36 in clearance in front of the device for operator access Allow at least 10 cm 4 in clearance at the rear of the device for cable connections 5 Fasten the 4 provided 5 1...

Page 481: ...the required space You can route cables through the panel as appropriate 7 Connect the dc power cable for each power supply to the output terminals of the disconnect device 8 Route the dc power cables into the cabinet or rack through the knockout 9 Attach the terminal connector to the ends of the wires Each cable contains 3 wires a positive a negative and a ground Each connector has 3 openings a p...

Page 482: ... 10 Connect the terminal connectors to the terminal block for one of the power supplies on the rear of the unit connect the second cable to the other terminal block Push the connector into the terminal block until it clicks and feels secure See the figure Connecting the terminal connector page 483 PPT 3059 002 AA ...

Page 483: ...to the multiport aggregate device 13 At the rear of the device turn on the power switch beside each power supply outlet 14 Verify the state of the following LEDs The PWR A and B LEDs should be green The TST LED should be yellow when power is first turned on during the time in which the device runs a self test The SIG LED for link A on the back should be green if the cabling to the FP or terminatio...

Page 484: ...e device detects the receive signal If the FLT LED is red the device has failed the self test and needs to be replaced If the SYNC LOSS or AIS LEDs are lit check the cabling to the device If necessary you can run loopback tests to determine whether the problem is with an external device ...

Page 485: ... NTPN15 of a Passport 20000 page 486 2 Plug the PIM into the slot holding both the left and the right sides even and pressing gently but firmly inwards Ensure that the faceplate is flush with the surrounding surfaces 3 Align and turn the captive screw or screws on the PIM with your fingers until you cannot turn any further Ensure that you do not strip the threads or the hole because the module wil...

Page 486: ...486 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 174 A PIM NTPN15 of a Passport 20000 PPT 3065 002 AA2 Captive screw Status LEDs of A and B power input For PIM power input cable ...

Page 487: ...ble assemblies have been replaced by single cable assemblies and the amount of cable slack is less on the newer versions Although the PECs are similar you may receive either version as a replacement Both versions perform the same All versions have a MATE N LOK II connector with Louvertec contacts at each end Procedure steps 1 At the PIM press the connector in until both tabs click The connector ma...

Page 488: ...lf A2 4 A2 5 B2 4 B2 5 A2 1 A2 2 B2 1 B2 2 Top Bottom Upper front cooling unit Lower rear cooling unit A2 3 B2 3 A1 3 B1 3 Lower shelf A1 4 A1 5 B1 4 B1 5 A1 1 A1 2 B1 1 B1 2 Top Bottom PPT 2820 014 AA2 Lower shelf Upper shelf BIP B1 1 B1 2 B1 3 B1 4 B1 5 A1 1 A1 2 A1 3 A1 4 A1 5 A2 4 A2 5 A2 3 A2 1 A2 2 B2 4 B2 5 B2 3 B2 1 B2 2 ...

Page 489: ...example a number 2 do not substitute a Phillips bit an 11 mm 7 16 in deep socket with a properly calibrated torque wrench capable of 6 5 Nm 57 5 in lbs and a 20 cm 8 in extender for the lug nuts You need a helper to hold the power and ground assembly until it is fastened to the mounting apparatus The terminal blocks on the assembly rail approximately align with the pairs of battery and battery ret...

Page 490: ... top left and right rear of the frame uprights so that dimples appear to indicate where the screw holes are located The uprights are indicated in the figures The polyvalent power and ground assembly A0834143 page 493 and The ETSI power and ground assembly A0834149 page 494 8 Using the provided 10 mm 3 8 in screws fasten the rail to the uprights at the top or second dimple or hole from the top of e...

Page 491: ...is a dome shaped spring washer The high part of the washer must be away from the lug 15 Finger fasten the nuts back onto each stud The nuts thread easily so check for cross threading or mismatched thread pitches if there is resistance WARNUNG Verletzungsgefahr oder Geräteschäden durch Elektrizität Alle Speisestromzuführungen die mit der Rückseite des BIP verbunden sind müssen mit der mitgelieferte...

Page 492: ...r the stud 19 For each remaining power cable working from right to left repeat step 9 to step 18 for the 7 remaining cables 20 Fasten the strain relief bar back onto the frame uprights 21 Use tie wraps to fasten the black and white and red cables along the underside of the strain relief bar and to the lower half CAUTION Risk of damage to power connections The metal of the top stud of each pair is ...

Page 493: ...de 5 2S2 Procedure job aid Figure 176 The polyvalent power and ground assembly A0834143 PPT 2997 005 AD2 Mounting rail of the power and ground assembly Power input cables Cable fastening screw Terminal block Insulation boot Super Flex power input cable Strain relief bar Rear of BIP Rear frame upright ...

Page 494: ...und assembly A0834149 PPT 2997 006 AA Mounting rail of the ETSI power and ground assembly Strain relief bar Rear of BIP Cable fastening screw Insulation boot Super Flex power input cable Power input cables Ground cable fastened behind the mounting bracket Terminal block Rear frame upright ...

Page 495: ...the air so that the mounting ear screw holes are left and right the open edge of the grill is at the bottom facing you 4 Place the top flange of the grill between the NEBS 2000 frame uprights until the mounting ears are flush against silvery grounding strip The front surface of the frame uprights is covered with a silvery strip of metal tape for grounding Dimples in the strip indicate where screw ...

Page 496: ...e procedures 241 1501 240 5 2S2 Procedure job aid Figure 178 Location of the grill for a Shasta 5000 in a NEBS 2000 frame PPT 3074 001 AB Grill Self tapping bolt into second dimple above top corner of Passport 15000 or 20000 ...

Page 497: ...0 in a NEBS 2000 frame page 498 Procedure steps 1 Unpack the cable management assembly 2 Position the assembly between the adapter brackets and above the Shasta 5000 shelf so that the cable channels face you and are at the bottom of the assembly each mounting ear hole is flush against the uprights the bottom edge of each mounting ear on the assembly rests against the top edge of each mounting ear ...

Page 498: ...17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 179 Location of the cable management assembly for a Shasta 5000 in a NEBS 2000 frame PPT 3074 003 AB 16 slot cable organizer Self tapping EIA screw ...

Page 499: ...th Safety considerations and best practices page 53 You will need a filler panel with part number P0914657 from the hardware kit NTHW85 Procedure steps 1 Unpack the filler panel 2 Position the filler panel between the frame uprights below the breaker interface panel BIP and above the cable management assembly See the figure Location of the filler panel for a Shasta 5000 in a NEBS 2000 frame page 5...

Page 500: ...500 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 180 Location of the filler panel for a Shasta 5000 in a NEBS 2000 frame PPT 3074 004 AB Self tapping EIA screw Filler panel ...

Page 501: ...er to the figure Location of shelf hardware for a Shasta 5000 in a NEBS 2000 frame page 502 3 Move the Shasta 5000 shelf to the front of Passport 15000 or 20000 switch 4 Have 2 helpers lift and position the Shasta 5000 above the grill and between the uprights in the NEBS 2000 frame 5 Carefully lower the shelf until the bottom adapter bracket holes align with the marked holes on each upright 6 Fast...

Page 502: ...ocation of shelf hardware for a Shasta 5000 in a NEBS 2000 frame PPT 3074 002 AB2 Front left adapter bracket Cable management bracket Self tapping bolt Shasta 5000 shelf Passport 15000 or 20000 shelf Front right adapter bracket Self tapping EIA screw through bottom left hole on bracket ...

Page 503: ... need two helpers to prevent the shelf assembly from falling while it is being fastened An empty shelf assembly weighs 99 kg 218 lbs If the NEBS 2000 frame has a door installed on its front that is covering where the shelf assembly is to be added for safer and easier access do the procedures Removing a door page 672 and Installing a door page 407 Procedure steps 1 Have the helpers hold the replace...

Page 504: ...re placing the shelf assembly against the uprights and then passing the mounting ears over the screws to hang there until other screws are fastened you must use only the top two thread at least four fifths of the each screw into the upright and hang the shelf assembly on both screws simultaneously Otherwise the weight of the assembly can bend the mounting ear 5 Orient place and loosely fasten each...

Page 505: ...f until the bottom edge of its mounting ears touch the top edge of the cooling unit mounting ears Prevent the weight of the shelf from resting on the unit If you use a pair of the eye holes that allows threading 2 screws before placing the shelf assembly against the uprights and then passing the mounting ears over the screws to hang there until other screws are fastened you must use only the top t...

Page 506: ...ly fasten a screw through one of the bottom mounting ear holes on one bracket then another screw on the opposite bracket and hole 6 Loosely fasten the remaining 4 screws 2 per vertical side through the mounting ear holes into the rack uprights Evenly space the screws between the top and bottom screws and mirror the positions on both sides 7 Center the shelf between the adapter brackets then from b...

Page 507: ...edures 507 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 182 An empty shelf assembly front isometric view PPT 2822 016 AA Bolt holes on mounting ears Mounting ears REAR FRONT ...

Page 508: ...ric front view PPT 2999 001 AB3 Left front adaptor bracket P0918821 Orientation hole Mounting ear Screw P097F814 BIP chassis Right front adapter bracket P0918822 Short right adapter bracket P0918824 Screw P0601478 Cooling unit Customer supplied rack or cabinet Shelf assembly Short left adaptor bracket P0918823 ...

Page 509: ...d the parts until they are fastened You may need a helper to hold a panel until the first 2 mounting screws are fastened Procedure steps 1 Open the kit and unpack the filler panel and thread forming screws 2 Count 4 dimples or holes or both in the grounding strip on the outside face of the right front frame upright starting below the top cable management bracket The dimples cover holes in the upri...

Page 510: ...ws are fastened While still holding the panel loosely fasten a thread forming 10 mm 3 8 in hex head screw through each of the 2 holes so that the panel is supported 5 Align and loosely fasten a screw through the 6 remaining panel holes starting at a bottom corner 6 Tighten all screws to snug plus a 1 4 turn ...

Page 511: ... 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 184 Location of the front shelf filler panel PPT 2822 021 AB2 Front shelf filler panel Bolts holes in the panel for mounting onto the front face of the frame uprights ...

Page 512: ... size 6 AWG cable E W 13 3 mm2 between the studs and a common grounding point The stud nuts on the chassis are number 10 32 unc and are included with washers on the studs Use star washers between the lug and the rack Do not overtighten the nuts Procedure steps 1 Hold the BIP so that the side with the openings faces you 2 While facing the front of the rack insert the BIP between the adapter bracket...

Page 513: ...dware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 185 The BIP front view PPT 2986 002 AA Breaker BIM captive screw cover BIP Air flow space Captive screw BIM for B1 power input feed Filler plates BIM for A1 power input feed Alarm module ...

Page 514: ...ssembly You need a helper to hold the cooling unit until it is fastened because it weighs about 9 kg 20 lbs and tends to slide out of position before it is fastened to the rack As shown in the figure Position and orientation of the upper cooling unit NTHR52 in a 23 inch wide rack page 517 the cooling unit must be mounted in the lowest equipment position on the mounting apparatus Enough room must r...

Page 515: ...s shown in the figure Position and orientation of the upper cooling unit NTHR52 in a 23 inch wide rack page 517 4 Align the mounting ear holes to the screw holes on the brackets 5 While holding the unit in position loosely fasten a thread forming 10 mm 3 8 in hex head screw P0601478 through an upper mounting ear hole See the figure The upper cooling unit front and rear views page 516 6 Loosely fas...

Page 516: ...s 241 1501 240 5 2S2 Procedure job aid Figure 186 The upper cooling unit front and rear views Power cables to fans Front of cooling unit Rear of cooling unit Status LEDs Alarm B power A power Temperature sensor PPT 2986 004 AA ESD jack ...

Page 517: ...7 Position and orientation of the upper cooling unit NTHR52 in a 23 inch wide rack PPT 2999 001 AB Left front adaptor bracket P0918821 Cable management bracket P0879577 Orientation hole Screw P097F814 BIP chassis Right adapter bracket P0918824 Screw P0601478 Cooling unit Customer supplied frame or rack Shelf assembly ...

Page 518: ... of injury or equipment damage by dropping a side panel The size and weight of a side panel make it awkward for one person to handle it safely while attempting to fasten or unfasten the panel Dropping a side panel can injure a head or a foot can damage whatever it hits or be damaged on impact Have a helper assist handling the 18 kg 40 lbs side panel WARNUNG Verletzungsgefahr oder Geräteschäden dur...

Page 519: ... 4 provided thread forming counter sunk 6 mm 15 64 in screws Tighten the screws to snug plus a 1 4 turn The upper brackets are oriented the same way as the lower Ensure all 4 panel brackets extend away from the middle of the frame on an even vertical plane 4 Using 2 of the provided 10 mm 3 8 in hex head screws P0601478 and lock washers fasten the grounding cable assembly NTRU0102 from the frame up...

Page 520: ...gnment between the nearest edge of the door and the panel You can slightly re position the panel to align with the door 10 Tighten all screws to snug plus a 1 4 turn 11 Lightly tap a plastic cap onto each special washer Installed side panels are shown in the figure Installed extended side panels with a door page 522 Procedure job aids Figure 188 Assembly of a side panel bracket NTRU0371 left and r...

Page 521: ...Installation Maintenance and Upgrade 5 2S2 Figure 189 Extended side panels exploded view Screw and washer Screw cap Inside of the side panel Frame brackets P0876758 Outside of the extended side panel Kickplate extension Bracket NTRU0371 Bandline cover PPT 3458 009 AH ...

Page 522: ...17 Hardware procedures 241 1501 240 5 2S2 Figure 190 Installed extended side panels with a door PPT 3458 009 AG3 Door Brandline cover LED for alarm status Extended side panel Kickplate extension Extended side panel ...

Page 523: ...kward You need these tools WARNING Risk of injury or equipment damage by dropping a side panel The size and weight of a side panel make it awkward for one person to handle it safely while attempting to fasten or unfasten the panel Dropping a side panel can injure a head or a foot can damage whatever it hits or be damaged on impact Have a helper assist handling the side panel WARNUNG Verletzungsgef...

Page 524: ... Installed front rear and side panels page 531 Observe the position of the upper and lower pairs of brackets Align a bracket according to the figure 3 When the extended cable management brackets are installed or to be installed on the same side of the frame as the panel to be installed fasten the spacer bracket P0902817 from kit NTRU0365 to the frame using the 3 provided thread forming 6 mm 15 64 ...

Page 525: ... a lower middle hole on the side of the upper bracket nearest the upright For the position of the cable refer to the figure Side panel grounding cable page 530 7 Position the side panel against the 4 brackets with the smooth side facing outwards as shown in the figure Side panels exploded view page 529 Have a helper hold the panel off the floor until 2 top screws are fastened 8 Align the 4 upper h...

Page 526: ...526 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aids Figure 191 Assembly of a side panel bracket NTRU0371 left and right upper or lower PPT 2821 011 AC2 ...

Page 527: ...aintenance and Upgrade 5 2S2 Figure 192 Upper brackets for frame panels PPT 2820 050 AB Bracket for top of front or rear panel Bracket for top of front or rear panel Top bracket assembly for side panel or end of aisle panel Top bracket assembly for side panel or end of aisle panel ...

Page 528: ...edures 241 1501 240 5 2S2 Figure 193 Lower brackets for frame panels Bracket for bottom of front or rear panel Bracket for bottom of front or rear panel PPT 2820 050 AC Bottom bracket assembly for side panel or end of aisle panel ...

Page 529: ...enance and Upgrade 5 2S2 Figure 194 Side panels exploded view PPT 2821 011 AD Screw and washer Brackets from kits NTRU0128 and NTRU0365 to fasten a panel over the extended cable management brackets Screw cap Extended cable management bracket Inside of side panel Outside of side panel ...

Page 530: ...530 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 195 Side panel grounding cable PPT 2820 050 AE Top bracket assembly for side panel or end of aisle panel Ground cable ...

Page 531: ...Chapter 17 Hardware procedures 531 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 196 Installed front rear and side panels PPT 2821 011 AB ...

Page 532: ...connectors at the top Place the replacement panel against the mounting apparatus so that it aligns with the appropriate mounting holes With the 12 port NTQS31 have a helper hold the panel in position for fastening The sparing panel has key hole pins that align with the holes in the frame 4 While the helper continues to hold an end of the panel in position fasten a thread forming 10 mm 3 8 in hex h...

Page 533: ... you must reposition the panel 10 While waiting to confirm whether the LED status of each connected FP shows solid or flashing green pack the old panel in the container If the Spare path through the sparing panel was active before the panel was unpowered it will become the active path again The Main LED will light first and then only the Spare LED ...

Page 534: ...fully assembled PPT 2819 017 AA2 Coax connector Connections from network Transmit monitor coax connector Connections from switch Mounting holes for 21 inch wide frame Mounting holes for 19 inch wide frame Mini coax connector Cover Display indicating selected monitor ports D sub connector Monitor port selecting buttons Status LEDs Screw ...

Page 535: ...short flat side faces you the mounting ears point away from you 2 Locate the top rear adapter brackets mounted to the rack 3 Position the mounting ears of the bar against the top adapter brackets so that the ear holes align with the remaining 4 adapter holes The temperature sensor bracket and the strain relief bar share the same adapter brackets See the figure Location of the temperature sensor br...

Page 536: ...000 frame or other mounting apparatus You must the install the temperature sensor bracket when you have these hardware kits upper shelf upgrade NTQS03 for Passport 15000 or NTQH03 for Passport 20000 shelf based NTQS04 for Passport 15000 or NTQH04 for Passport 20000 Procedure steps 1 If not already assembled fasten each of 3 sensors to the NTHR68 bracket with a circuit board in between them Use the...

Page 537: ...e uprights or the rack adapter brackets below the BIP and above the shelf until the mounting ears touch the uprights or the adapter brackets 5 Align the mounting ear screw holes shown in the figures with the lowest holes on the brackets 6 Loosely fasten a threading forming 10 mm 3 8 in hex head screw from pack P0601478 through the 2 mounting ear holes 7 Center the sensor bracket and tighten both s...

Page 538: ... temperature sensor bracket assembly NTHR68AA for a cooling unit NTHR52AA PPT 3436 006 AA2 Tie wraps for the sensor cable Connector to the alarm cable assembly NTHR55 Mounting ear hole Temperature sensor assembly A0647397 Press fit connector Temperature sensor Bracket assembly NTHR68AA ...

Page 539: ...5 2S2 Figure 199 A temperature sensor bracket assembly NTHR68AB for a cooling unit NTHR52AB PPT 3436 006 AB2 Tie wraps for the sensor cable Connector to the alarm cable assembly NTHR55 Bracket assembly NTHR68AB Mounting ear hole Temperature sensor Temperature sensor assembly A0521944 Press fit connector ...

Page 540: ...are procedures 241 1501 240 5 2S2 Figure 200 Location of the temperature sensor bracket assembly on a NEBS 2000 frame or a rack PPT 2986 001 AA Input power cable strain relief bar BIP Space for airflow Temperature sensors ...

Page 541: ...Hardware Installation Maintenance and Upgrade 5 2S2 Figure 201 Location of the temperature sensor bracket assembly on a 23 inch wide EIA rack PPT 3000 001 AB Adapter bracket P0918824 BIP Bolt P0601478 Strain relief bar Temperature sensor bracket mounting ear ...

Page 542: ...ll Phillips screw and a step ladder to see onto the top of an upper shelf in a NEBS 2000 frame or other mounting apparatus Procedure steps 1 At the rear top of the upper shelf align the replacement temperature sensor and circuit board with the 2 screw holes Refer to the figure Location of the temperature sensors on a bracket assembly page 543 Avoid dropping the sensor assembly 2 Fasten the sensor ...

Page 543: ...n LED to change from lit red to lit green a few minutes to hear the fans reduce rpm for the software alarm 7012 0051 with FANFAIL to clear Procedure job aid Figure 202 Location of the temperature sensors on a bracket assembly PPT 2986 001 AA Input power cable strain relief bar BIP Space for airflow Temperature sensors ...

Page 544: ...sensor on the bracket assembly NTHR68AA for a cooling unit NTHR52AA PPT 3436 006 AA2 Tie wraps for the sensor cable Connector to the alarm cable assembly NTHR55 Mounting ear hole Temperature sensor assembly A0647397 Press fit connector Temperature sensor Bracket assembly NTHR68AA ...

Page 545: ...2 Figure 204 A temperature sensor on the bracket assembly NTHR68AB for a cooling unit NTHR52AB PPT 3436 006 AB2 Tie wraps for the sensor cable Connector to the alarm cable assembly NTHR55 Bracket assembly NTHR68AB Mounting ear hole Temperature sensor Temperature sensor assembly A0521944 Press fit connector ...

Page 546: ...nstalling a temperature sensor inside a cooling unit less than 48 60 V dc is still live on the controllers and other two fans Do not drop a screw and because of the exposed electronics inside the unit do not use a magnetic screwdriver A dropped screw must be retrieved Also do not touch anything other than the sensor its screws or its wires WARNUNG Verletzungsgefahr oder Geräteschäden durch Elektri...

Page 547: ...t NTHR51AB page 550 Avoid dropping the parts To see what your hand is doing look through the spinning blades of the adjacent fan You may need a flashlight to increase visibility The plug in of the right sensor is hidden behind a cluster of wires which cannot be moved Find the plug in by touch 2 Fasten the sensor and circuit board using the 2 M6 Phillips screws from the removal Tighten the screws t...

Page 548: ...0 5 2S2 for the software alarm 7012 0051 with FANFAIL to clear Procedure job aid Figure 205 Location of the temperature sensors inside a lower cooling unit NTHR51AA PPT 3380 001 AA Temperature sensor cables Temperature sensor PCB Temperature sensor ...

Page 549: ...ade 5 2S2 Figure 206 Cable connections inside a cooling unit NTHR51AA or NTHR52AA PPT 3436 002 AA2 Fan controller module Red and green LEDs Power cable Power input connector LED cable LED cable Alarm cable Temperature sensor cable Fan power cable Captive mounting screw Temperature sensor Alarm cable ...

Page 550: ...7 Location of the temperature sensors inside a lower cooling unit NTHR51AB PPT 3436 002 AA Fan controller module Red and green LEDs Power cable LED cable LED cable Alarm cable Temperature sensor cable Fan cable Captive mounting screw Temperature sensor Alarm cable ...

Page 551: ...manufactured by Patton Electronics Co The cable assembly and the adapter provide a balanced to unbalanced coax to twisted pair connection The cable allows 75 ohm coax hardware to communicate with 120 ohm twisted pair hardware through standard unshielded category 3 cable See the figure A timing cable assembly from kit NTPN81 page 553 and the figures in the User Manual provided with the 460 The cabl...

Page 552: ... s mounting apparatus Ensure that the adapter is positioned out of the way from personnel or equipment passing at the rear of the Passport 6 Cover the transmit Tx coax connector on the model 460 adapter with electrical tape The Tx connection is not used for a Passport 20000 7 Label the coax cable at the site BITS source to identify the switch receiving the timing signal 8 Use a line analyzer to de...

Page 553: ...d Pin number at timing source Signal on the connection for the Passport 15000 or 20000 Description of signal 1 2 BITSTXAP BITS transmit BIT A positive 5 4 BITSRXAP BITS receive BIT A positive 6 1 BITSTXAN BITS transmit BIT A negative 9 5 BITSRXAN BITS receive BIT A negative PPT 3086 001 AA 38 cm 15 inches D sub connector Cable To alarm BITS module Label for part number of cable assembly To site so...

Page 554: ...ming cable assembly NTHW75 page 557 The external sync wire wrap cable assembly NTHW75 can only be used with the DS1 alarm BITS module NTHW76 for Passport 15000 or NTPN78 for Passport 20000 You need a driver for the 10 mm 3 8 in hex screws that has at least a 10 cm 4 in reach to get past the terminal block For custom made cables see cable specifications in the 241 1501 200 Passport 15000 20000 Hard...

Page 555: ...signations are labeled on the terminal block 7 Strip back the timing cable approximately 15 cm 6 in 8 Route the timing cable into the terminal block 9 Wire wrap the timing cable to the pins identified in the tables Wiring pinout for J3 of cable assembly NTHW75 page 555 Wiring pinout for J4 of cable assembly NTHW75 page 555 Table 22 Wiring pinout for J3 of cable assembly NTHW75 Wire wrap Wire color...

Page 556: ...sembly The pins to test are identified in the table Wiring pinout for J3 of cable assembly NTHW75 page 555 the table Wiring pinout for J4 of cable assembly NTHW75 page 555 the figure A timing cable assembly NTHW75 page 557 The range of DS1 signal strengths are identified in 241 1501 200 Passport 15000 20000 Hardware Description Depending on the length of cable from the site source you many need a ...

Page 557: ...S module Cables 2 pair tightly twisted 78 74 cm 31 in Terminal cover Terminal cover retaining nut 73 66 cm 29 in These shield pins are attatched to the wire stiffener Cable pairs are to be routed between the tip and ring pins Pairs are to remain twisted throughout routing Terminal cover retaining nut Pin identifier for signal designations Wire wrap pin Tip Shield Ring 9 14 cm 3 6 in Mounting ear ...

Page 558: ...the cable end labeled Rx to the Tx of the site timing source Do not use the end labelled Tx Wrap electrical tape around the Tx end to prevent metal to metal contact 2 Use a line analyzer to determine the signal strength for the timing signals at the J3 and J4 connections from the site source The signal strength must be within the range indicated in 241 1501 200 Passport 15000 20000 Hardware Descri...

Page 559: ...enance and Upgrade 5 2S2 Procedure job aid Figure 210 An inline EMI filter on a connector of an E1 alarm BITS module in a Passport 15000 PPT 3193 001 AA2 EMI filter Fastening screw D sub connector of the cable assembly D sub fastened to the alarm BITS module Narrow D sub shield casing ...

Page 560: ...HR75 PPT 3163 004 AA Pin A1 Pin A2 Connector shroud casing or shell D sub connector at J3 or J4 of the the alarm BITS module Fastening screw Fastening screw Labels identifying the E1 connections to the timing source BNC coax connector Label of part number 36 cm 14 inches 46 cm 18 inches Rx Tx ...

Page 561: ...he 212 5 cm 7 ft NEBS 2000 frame a screwdriver with a very large slotted bit to fasten the captive screws of the cover a flashlight to see the connections at the rear of the BIP The bracket to which a top cover is fastened must already be mounted as indicated by the procedure Installing a top frame bracket onto a NEBS 2000 frame page 568 Procedure steps 1 Fasten a top cover mounting bracket at eac...

Page 562: ...acket is mounted at the front of the frame route the cable under the top of the frame and above the BIP as shown in the figures Paths of the LED cable NTHW66 to the front and rear of a NEBS 2000 frame page 566 Path of the LED cable NTHW66 passing through the bottom of the top frame bracket page 567 6 Connect the other end of NTHW66 to the rear of the BIP at the 4 pin connector labeled J2 The conne...

Page 563: ... brackets without door hardware Opening at rear for the frame ground cable PPT 3458 004 AA3 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 ...

Page 564: ...PT 3458 004 AC4 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 Door catch Bottom of P0876758 Pozidriv screw P0600060 Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 565: ...ear to access frame ground cables PPT 3458 004 AB2 Fastened to the top most holes of the front or rear frame uprights Door hinge Pozidriv screw P0600060 Captive screw Frame bracket P0876758 LED of shelf status only for brandline cover NTPN52 Cable from the LED to the BIP Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 566: ...LED cable NTHW66 to the front and rear of a NEBS 2000 frame PPT 3458 015 AA Bird s eye view of the top of the frame Side view of the top of the frame Cable NTHW66 8 pin connector to J3 BIP Space between the BIP and the bottom of the frame top LED window LED window Rear of BIP J3 ...

Page 567: ...es 567 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 216 Path of the LED cable NTHW66 passing through the bottom of the top frame bracket PPT 3458 018 AA2 NTHW66 to J3 Illuminated brandline cover ...

Page 568: ...ndow is already fastened where a top frame bracket P0876758 is to be installed the cable must be temporarily disconnected until the bracket is installed and the cable can be re connected through the bracket Before disconnecting the cable all power to all equipment in the frame that shares the same ground window must be switched off WARNUNG Gefahr durch elektrischen Schlag Wenn das Massekabel zwisc...

Page 569: ...rocedure Grounding the NEBS 2000 frame and before Powerup of a Passport 15000 or 20000 in NTP 241 1501 240 Procedure steps 1 When any ground cables are already fastened to the top of the frame switch off the power sources to all equipment in the frame Also switch off all breakers on the BIP 2 Record the position of all cables grounded to the top of the frame 3 Disconnect the 2 slotted screws P0883...

Page 570: ...h any of the 3 pairs of grounding holes across the top of the frame you must replace the cable or at least comply with your local electrical codes 9 Reconnect the frame ground cable lug and any other ground cables that were disconnected 10 Restore power to all equipment in the frame only if it was powered off for this installation Also switch the BIP breakers back on if they were switched off for ...

Page 571: ...t 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 218 Locations of installed brandline covers and top frame brackets PPT 3458 009 AD3 Bracket P0876758 Illuminated brandline cover Frame upright with silver grounding strip ...

Page 572: ...n cavity position the surface of the bracket that is facing you against the rear of the left mounting ear on the Shasta 5000 For orientation see the figure Location of shelf hardware for a Shasta 5000 in a NEBS 2000 frame page 573 3 The column of narrower holes are intended to fasten to the mounting ear Align the bottom mounting ear hole with the left hole second from the bottom on the adapter bra...

Page 573: ...cedure job aid Figure 219 Location of shelf hardware for a Shasta 5000 in a NEBS 2000 frame PPT 3074 002 AB2 Front left adapter bracket Cable management bracket Self tapping bolt Shasta 5000 shelf Passport 15000 or 20000 shelf Front right adapter bracket Self tapping EIA screw through bottom left hole on bracket ...

Page 574: ... 3 While holding the FP by its edges with the latches on the right side of the faceplate align the end with the pins to the channels in the slot Avoid touching anything on the FP 4 Gently slide the FP into the slot until the FP stops moving There are keyways and guide pins to ensure that the FP aligns with the connections at the backplane inside at the rear of the shelf If you feel resistance do n...

Page 575: ...act from the backplane and return to step 4 When a latch does not sit flush after a second attempt abort the seating and contact your next higher level of technical support CAUTION Risk of damage to the backplane from seating a card When latching a card into its final seating position the card latches must be closed simultaneously to ensure that the card evenly engages the gaskets and pins on the ...

Page 576: ... 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 220 Open card latches on a CP FP or blank processor card PPT 2822 012 AC3 Card latches Tabs that release the card from the fully seated position ...

Page 577: ...Hardware Installation Maintenance and Upgrade 5 2S2 Figure 221 Closed card latches on a CP FP or blank processor card PPT 2822 012 AD Card latches Tabs that lever the card into the fully seated position Tabs that lever the card into the fully seated position ...

Page 578: ... 120 a flashlight to see the connections at the rear of the BIP The illuminated brandline cover is intended to be installed at the front of a NEBS 2000 frame but you can choose to mount it instead at the rear The LED cable accommodates installing an illuminated brandline cover at the front or the rear but not both simultaneously For initial installations of a Passport 20000 in a NEBS 2000 frame th...

Page 579: ...if an illuminated cover will be installed If a rear mounted illuminated brandline cover is not being installed at this time ensure that the connector is protected from causing electrical shorting 4 Fasten a U shaped bracket P0995495 at each end of the top frame bracket P0876758 as shown in the figures An extension mounting bracket P0995495 page 584 and An illuminated brandline cover and mounting b...

Page 580: ...rear of the BIP as shown in the inset of the figure Paths of the LED cable NTHW66 to the front and rear of a NEBS 2000 frame page 581 The connector fits only one way When the power source to the BIP is on the cable conducts power as soon as it is connected to J3 9 Dress the cable near the J3 connection so that it remains unstressed 10 When the BIP is powered up confirm LED operation on the brandli...

Page 581: ...ure job aids Figure 222 Paths of the LED cable NTHW66 to the front and rear of a NEBS 2000 frame PPT 3458 015 AA Bird s eye view of the top of the frame Side view of the top of the frame Cable NTHW66 8 pin connector to J3 BIP Space between the BIP and the bottom of the frame top LED window LED window Rear of BIP J3 ...

Page 582: ...82 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 223 Path of the LED cable NTHW66 passing through the bottom of the top frame bracket PPT 3458 018 AA2 NTHW66 to J3 Illuminated brandline cover ...

Page 583: ...15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 224 A top frame bracket P0876758 underside view Open rectangle at rear PPT 3458 020 AA2 Bottom Mounting ear Top Opening for the door ground cable and LED cable to pass through ...

Page 584: ...gure 225 An extension mounting bracket P0995495 PPT 3458 003 AA4 Holes for screws to pass through to a door hinge from the other side catch Pozidriv screw P0600060 Threaded hole for the captive screw of the brandline cover Threaded hole Lock washer P0600895 ...

Page 585: ...ackets P0995495 without door hardware Opening at rear for the frame ground cable PPT 3458 004 AA3 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 ...

Page 586: ...e ground cable PPT 3458 004 AC4 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 Door catch Bottom of P0876758 Pozidriv screw P0600060 Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 587: ...nge Opening at rear to access frame ground cables PPT 3458 004 AB2 Fastened to the top most holes of the front or rear frame uprights Door hinge Pozidriv screw P0600060 Captive screw Frame bracket P0876758 LED of shelf status only for brandline cover NTPN52 Cable from the LED to the BIP Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 588: ...ominal wavelength of 1310 nm With an NTHW44 FP you need an SFP optical module with one of these PECs NTTP02AD for MM fiber cables for short reach SR 0 up to 2 km 1 2 mi and with a nominal wavelength of 1310 nm NTTP02CD for SM fiber cables for intermediate reach IR 1 S 1 1 up to 15 km 9 3 mi and with a nominal wavelength of 1310 nm NTTP02ED for SM fiber cables for long reach LR 1 L 1 1 up to 40 km ...

Page 589: ...ardware Description Procedure steps 1 Ensure that the bale latch is closed that is engaged against the end of the module Refer to the figure A typical SFP optical module page 590 2 Hold the module so that the end with the latch faces you the large open end faces downwards for an NTHW44 and to the right for an NTHW49 3 At about a 45 degree angle to the faceplate gently slide the module into the soc...

Page 590: ... 241 1501 240 5 2S2 Procedure job aid Figure 229 A typical SFP optical module PPT 3301 002 AA2 Bale latch For LC small form connector Open end is not shown Compression spring Plugs into FP faceplate optical module socket To close latch ...

Page 591: ...are Installation Maintenance and Upgrade 5 2S2 Figure 230 Orientation to install an SFP module in an NTHW49 PPT 3301 003 AA2 Fiber hood Status LEDs LED windows Hood captive screw Upper card latch Lower card latch Cable guides Optical module sockets Optical module ...

Page 592: ...ighs 9 1 kg or 20 lbs and tends to slide out of position when it is unfastened Procedure steps 1 Open the container identifying the cooling unit as NTHR52 and remove the unit 2 While referring to the figures An upper cooling unit NTHR52AA page 594 and An upper cooling unit NTHR52AB page 595 hold the ends of the cooling unit so that the open side is at the top a hand holds the narrow rear end a han...

Page 593: ...ctors into the appropriate connector on the unit Each connector fits only one way Ensure that the tab on each side of a connector fully engages 12 Restore power to the unit at the BIP by removing the tape from the cooling unit breakers in the middle in each BIM and switching the breakers back on is pressed in 13 Check the LEDs on the cooling unit to verify that each fan is operating Normal operati...

Page 594: ...sor PCB Temperature sensor Captive screw of controller same location in upper and lower units ESD pad Finger guard Input power and alarm cable LED cables Temperature sensor cables Fan shroud A controller carriage A controller Power and alarm connectors Input power connections for all controllers Temperature sensor PCB Temperature sensor ESD jack ...

Page 595: ...upper cooling unit NTHR52AB PPT 3436 002 AB2 Fan controller module LED cable Alarm cable Power cable Internal temperature sensor cable Fan power cable Captive mounting screw Red and green LEDs Temperature sensor cable disconnected Temperature sensor connector for the cable Alarm cable Temperature sensor with sensor removed ...

Page 596: ...Figure 233 Location of an upper front cooling unit PPT 2819 013 AB2 Front upper cooling unit Cage Cage Kickplate ESD jack Captive screw ESD jack Cable management channel cover closed Cable management channel cover open Cards Cards Passport model identifier ...

Page 597: ...that have the strain relief bar and the temperature sensors fastened to them These are the only short brackets that will not have cable management brackets fastened to them 2 Loosely fasten a cable management bracket to each remaining short adapter bracket on the rear uprights Use the thread forming 10 mm 3 8 in hex head screws from pack P0601478 through each mounting ear hole Notice the orientati...

Page 598: ... aid Figure 234 Mounted cable management brackets onto rear adapter brackets PPT 3000 001 AA2 Orientation holes Screw P097F814 Boot clamp Insulation boot Right adapter bracket P0918824 Bolt P0601478 Strain relief bar Temperature sensor bracket Cable management bracket ...

Page 599: ...R12 and NTHR13 have factory installed inline EMI filters If your Passport 15000 alarm BITS module requires these filters do the following procedure This does not apply to any Passport 20000 alarm BITS modules Contact your Nortel Networks service representative to obtain the required parts Procedure steps 1 Examine the figure An EMI filter on an alarm BITS connector of a Passport 15000 page 600 to ...

Page 600: ...40 5 2S2 Procedure job aid Figure 235 An EMI filter on an alarm BITS connector of a Passport 15000 PPT 3193 001 AA2 EMI filter Fastening screw D sub connector of the cable assembly D sub fastened to the alarm BITS module Narrow D sub shield casing ...

Page 601: ...from the upper cage of the lower shelf you need three brackets The NEBS 2000 frame arrives with standard cable management brackets already screwed to the uprights at the front and rear sides of the frame When a cage is provisioned with a specific type and quantity of FPs the standard cable management brackets must be replaced by the optional extended brackets in kits Refer to the criteria for usin...

Page 602: ...n hex head screw and a washer through each hole Tighten the screws to snug plus a 1 4 turn 8 Counting three holes along the side of the frame upright upwards from the top edge of the cable bracket align the bottom hole of the next cable bracket 9 While holding the bracket in position fasten a screw and washer through each hole Always ensure that a screw is fully seated perpendicularly to the hole ...

Page 603: ...3 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 236 Cable management bracket kits on a frame PPT 2820 050 AD From NTRU0366 NTRU0369 From NTRU0128 From NTRU0365 NTRU0368 From NTRU0366 ...

Page 604: ...604 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 237 Cable management extended brackets on a frame PPT 2820 048 AA Cable extension bracket at front of frame ...

Page 605: ...ble one at a time completely from end to end route all cables from each FP faceplate one after another from bottom to top route the fiber cables from the optical FP closest to the fiber unit then continuing with each further optical FP start at the bottom drawer of the fiber unit and continue upwards use the trays front to rear on the same side then the other side and always from the bottom to the...

Page 606: ...d per FP type in 241 1501 200 Passport 15000 20000 Hardware Description Procedure steps 1 Measure the exact path that the fiber cable is intended to be routed from the fiber management unit to the next hop connection towards the far end Measure from the side of the fiber unit where the fiber cable will exit 2 Using a piece of electrical tape temporarily mark that distance on the fiber cable from t...

Page 607: ...t so that the electrical tape resides at the opening outside the unit 10 Lower the tray or trays Ensure that no cable is pinched between trays 11 On the tray label record the connection information of the FP node identifier FP slot number port number signal direction Decide whether this is To or From information Be consistent with all cables 12 Slowly close the drawer to test the slackness of the ...

Page 608: ...le cluster Closure is indicated by a click sound and the faceplate is flush with the other drawer s faceplate Adjust the slackness of any cable showing tension Procedure job aid Figure 238 A dual drawer fiber management unit NTHW50 PPT 3035 001 AB Sliding latch Sliding drawer Mounting ear Openings for fiber cables ...

Page 609: ...S2 Figure 239 Routing a cable through a fiber management unit NTHW50 Curly ties Openings for fiber cables Sliding drawer Sliding latch Sliding spool Entry and exit corner for left side of fiber unit Entry and exit corner for right side of fiber unit PPT 3035 001 AC Fixed spool Fiber tray Mounting ear Label ...

Page 610: ...Hex head screws from P097F814 remaining at the end of this procedure are needed for the rear adapter brackets Procedures steps 1 Hold the right bracket so that the center hole at one end is at the top the edge with the paired holes that are covered on one side by a strip of silvery grounding tape points away from you 2 At the front of the rack position the edge with the paired holes against the fr...

Page 611: ...tion Maintenance and Upgrade 5 2S2 7 Repeat this procedure for the left adapter bracket on the left upright Procedure job aid Figure 240 A front adapter bracket PPT 2987 002 AA Fasten to the front uprights of a 23 inch EIA frame At the top For Passport hardware to fasten to ...

Page 612: ...s intended for the top front of a NEBS 2000 frame Procedure steps 1 Separate the contents of the kits 2 See the figures Location of front and rear panels exploded view page 614 and Installed front rear and side panels page 617 Observe the position of the upper and lower pairs of brackets The upper brackets differ in shape from the lower brackets The upper brackets fasten to the top cover assembly ...

Page 613: ...that the smooth surface faces you the end hole is at the top the two tabs are at the bottom 13 Place the two tabs into the slots in a lower bracket and swing the panel against the upper bracket 14 Align the screw hole on the panel with the hole in the upper bracket and fasten a large slotted screw through them both Hand tighten the screw to snug plus a 1 5 turn 15 Repeat step 12 to step 14 for the...

Page 614: ...614 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 241 Location of front and rear panels exploded view PPT 2821 011 AE Front or rear panel ...

Page 615: ...aintenance and Upgrade 5 2S2 Figure 242 Upper brackets for frame panels PPT 2820 050 AB Bracket for top of front or rear panel Bracket for top of front or rear panel Top bracket assembly for side panel or end of aisle panel Top bracket assembly for side panel or end of aisle panel ...

Page 616: ...edures 241 1501 240 5 2S2 Figure 243 Lower brackets for frame panels Bracket for bottom of front or rear panel Bracket for bottom of front or rear panel PPT 2820 050 AC Bottom bracket assembly for side panel or end of aisle panel ...

Page 617: ...Chapter 17 Hardware procedures 617 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 244 Installed front rear and side panels PPT 2821 011 AB ...

Page 618: ...ts Remove the paint and any undercoating by using a finely abrasive hand tool for example a drill with a clean wire wheel Avoid removing the paint on the sides of the upright 2 Wipe the bare metal with a non residual solvent to ensure that the metal is clean 3 From the container identified as Box 1 remove the roll or rolls of silvery grounding tape A roll is identified by C HT108 0625 4 Peel the b...

Page 619: ... types and quantities of FPs in a shelf require high density cabling the standard cable management brackets must be doubled or changed as follows To accommodate high density fiber optical FP cables use pairs of the plastic cable management brackets P0937935 as described in this procedure To accommodate high density coax FP cables use pairs of the plastic cable management brackets P0937935 or for v...

Page 620: ...eir previous screw holes See the figure High density cable management brackets installed on a NEBS 2000 frame page 621 4 Tighten all front cable management bracket screws to snug plus a 1 4 turn Procedure job aid Figure 245 Aligned pair of plastic cable management brackets PPT 3410 002 AA Channels for cables Mounting ear for fastening onto frame uprights ...

Page 621: ...6 High density cable management brackets installed on a NEBS 2000 frame PPT 3410 001 AA2 Kickplate Power cable channel from floor Power cable opening from under frame Cable bracket for FPs ESD jack Rear cooling unit Zig zag bar CP slots 0 1 CP slot Cable management channel Front cooling unit Cable bracket for FPs BIP ...

Page 622: ... screw hole or dimple below the mounting ear of the breaker interface panel 3 Locate any cable management brackets at the rear of the frame Record the location and whether the arms point forwards or rearwards of any bracket in the top half of the frame 4 Unfasten the 10 mm 3 8 in screws of the cable brackets on the back of the frame Put the screws and brackets aside to be re installed later 5 Remo...

Page 623: ...mber P0907006 from the hardware kit NTHW14 13 Hold the bracket so that the large square hole is at the bottom the screw homes are to the left and right the bent lips of the bracket are pointed away from you 14 Locate the 16th hole from the top on the two rear frame uprights 15 Fasten a 10 mm 3 8 in screw through the top left hole of the bracket into the marked hole in the upright hole 16 16 Fasten...

Page 624: ...Procedure steps 1 See the figure A short adapter bracket page 625 Hold a right bracket so that the center hole at one end is at the top the edge with the paired holes that are covered on one side by a strip of silvery grounding tape points away from you 2 At the rear of the rack counting from the bottom of the right upright locate the 24th pair of holes Mark their location on the inside of the upr...

Page 625: ... the one at the 24th hole pair loosely fasten 2 more adapter brackets so that all 4 are evenly spaced Repeat step 4 and step 5 to install the brackets 8 Repeat step 2 to step 7 for the left adapter brackets on the left upright 9 Tighten all screws to snug plus a 1 4 turn Procedure job aid Figure 247 A short adapter bracket PPT 2987 001 AA At the top For Passport hardware to fasten to Fastened to t...

Page 626: ...99 002 AC3 MAC address module PIM PIM Alarm BITS module Cover of air filter Rear of cooling unit Slot for fabric Strain relief bar P0911881 Orientation holes Screw P097F814 Cable management bracket Right adapter bracket P0918824 Screw P0601478 Screw P0601478 Customer supplied frame or rack Thermal sensor Cable management bracket ...

Page 627: ...r view PPT 2999 002 AB3 MAC address module PIM Fabric cover PIM Alarm BITS module Cover of air filter Rear of cooling unit For a fabric Strain relief bar P0911881 Customer supplied frame or rack Thermal sensor Orientation holes Screw P097F814 Cable management bracket P0937935 Right adapter bracket P0918824 Screw P0601478 Screw P0601478 Cable management bracket P0879577 ...

Page 628: ...h part number P0918823 3 right short adapter brackets with part number P0918824 2 thread forming10 mm 3 8 in hex head screws per adapter bracket from a pack labelled P097F814 Rear adapter brackets must be mounted on the front of the rack uprights above the BIP Procedure steps 1 On the front of the rack upright locate the pairs of holes that align with the top 3 short adapter brackets that are alre...

Page 629: ... use an 8 cm 5 16 in hex driver at the top of the threaded shaft 3 Place a level vertically against the side of a middle frame upright at the side of a frame or frame pair to determine which side of the frame is highest 4 Reach past a kick plate opening to adjust the foot downwards at the highest side of the frame Adjust each foot by an 8 cm 5 16 in hex driver at the top of the threaded shaft Moni...

Page 630: ... 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 250 Location of the frame levelers and anchor openings PPT 2819 002 AB Frame leveler foot Frame base Oval anchor opening Weldnut of leveler foot ...

Page 631: ... shown in the figure A lockable vented door NTRU0423 outside view page 632 2 When locking a door ensure that the upper and lower catches are engaged by putting the lock horizontal in the unlocked position lifting the door handle turning it to the left pushing the door closed releasing the handle A spring returns the handle to the starting position While closing the door ensure that its grounding c...

Page 632: ...ob aid Figure 251 A lockable vented door NTRU0423 outside view PPT 3458 005 AA Outside of the door Holes for air flow Upper hinge Door handle Key lock in unlocked position Direction of lifting the handle prior to twisting Direction of twist to disengage door catches ...

Page 633: ...LEDs complete the following cycle a solid red a final state indicating powering up or after power up or is being reset or restarted during solid red the hardware and fabric backplane is tested and initialized if there is a problem the CP reboots and remains solid red b flashing red an intermediate state indicating that initializing and testing the fabric backplane has passed and the CP software is...

Page 634: ...d CP cycles to fast flashing green indicating it is on standby as the redundant spare back up or inactive mate 5 Verify successful loading of each CP and FP by checking the status LEDs for each card one at a time Record the node number and slot number of any CP or FP that does not have a solid or fast flashing green LED Report the problem to your local Nortel Networks technical support representat...

Page 635: ...end points 3 Locate the CPE timing source at your site 4 Lay the wires from the timing source up to the connectors J3 and J4 on the alarm BITS module at the rear of the Passport 15000 or 20000 Route the wires up or down the right side of the frame against the cable management brackets 5 Connect the wires at the source using whatever method of connection is required 6 Label each timing wire pair at...

Page 636: ...d A minimum connection has no backup signal for any part of the timing path to the CP 12 Assemble the D sub jacket halves with the grommet in the grooves of the halves Ensure the jumper wires are not snagged by the jacket Procedure job aid Table 24 Pinouts of the J3 and J4 connectors for DS1 or E1 balanced Pin DS1 E1 for J3 DS1 E1 for J4 Description of the connection 1 no connection no connection ...

Page 637: ...is from the external clock into the BITS interface reference B or 2 or A or 1 negative for unbalanced means ground 2 1 no connection no connection no connection 1 2 BITSRXBP BITSRXAP BITS receive signal is from the external clock into the BITS interface reference B or 2 or A or 1 positive for unbalanced means signal 2 2 no connection no connection no connection 1 3 no connection no connection no c...

Page 638: ...dures 241 1501 240 5 2S2 Figure 252 D sub pinout for J3 and J4 BITS cables for DS1 or E1 balanced PPT 2819 010 AD To site s clock distribution panel 5 4 3 2 9 8 7 6 1 pin numbers Ground BITSRXN or BITSRX ring BITSRXP or BITSRX tip ...

Page 639: ...000 frame page 641 that the WARNING Risk of injury when handling a frame Never place a foot or a hand under any part of the frame while it is being tilted or moved Always move it with at least four people The weight of a shipped frame with one Passport 15000 or 20000 switch is approximately from 330 kg 730 lbs to 355 kg 780 lbs with two switches the weight is from approximately 480 kg 1052 lbs to ...

Page 640: ... on the floor determine how far it can be moved by machine towards the footprint where the frame is to be located The frame dimensions are 60 cm 23 62 in wide by 60 cm 23 62 in deep by 212 5 cm 83 66 in tall 2 Move the fridge cart as close as possible to the footprint where the frame is to be anchored to the floor At least 2 people should move the cart When the loaded cart must be tilted over an o...

Page 641: ...00 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 253 Fridge cart to move a NEBS 2000 frame PPT 2820 002 AB Cart chassis rests on top of secondary wheel apparatus Wrap around strap Secondary wheels Primary wheel non pivoting ...

Page 642: ...hey are shipped in the transportation positions latched but not seated in each shelf assembly The plug in modules of the breaker interface panel BIP are also shipped in a transportation position There are no original containers for these cards or modules When returning a failed card or module from a frame based Passport 20000 you must pack it in anti ESD protective material so that further damage ...

Page 643: ...Preparation Guide WARNING Risk of injury when handling a frame Never place a foot or a hand under any part of the frame while it is being tilted or moved Always move it with three or four people The weight of a shipped frame with one Passport 15000 or 20000 is approximately 419 kg 926 lbs with two switches the weight is approximately 612 kg 1 344 lbs For additional protection wear safety boots wit...

Page 644: ... remove the plate part number P0870734 in the bottom of the frame nearest where the cable comes through the floor The plate screws are 10 mm 3 8 in Ensure the alignment of the knock out disks for conduit in the bottom of the frame is close enough to the power cable opening to prevent right angle bends 5 While 3 or 4 helpers tilt and hold the frame at a slight angle slide the isolator pad under the...

Page 645: ...M or in the circuit up to it or removing a fuse from the circuit up to it always put tape over the breaker or fuse cavity The tape indicates it was manually switched off and not tripped by the system This prevents accidental activation of the power circuit especially if power cables are being handled WARNUNG Schäden oder Verletzungen durch Elektrizität Wenn die Leistungstrennschalter an einem Tren...

Page 646: ... powered down switch off each breaker one at a time from left to right excluding the middle breaker 4 When two nodes are to be powered down repeat step 1 to step 3 5 When the entire BIP is powered down to enable work on switch hardware units for example removing a shelf assembly wait 10 minutes for the fans to continue cooling down the unpowered circuit cards 6 Switch off the middle breakers one a...

Page 647: ...e job aid Figure 254 BIMs for specific shelf nodes PPT 2820 011 AA3 Breaker BIM for B2 BIM for A2 Cover of BIM captive screws BIP Top of shelf assembly Air flow space Captive screw May be covered by filler plate BIM for B1 power input feed BIM for A1 power input feed Alarm module Mounting ear Upper shelf Lower shelf ...

Page 648: ...front of the MFA150 system ensure that all of the mid trip circuit breakers labelled CB1 to CB4 on the front of the controller are switched to OFF fully down 3 Locate the one or two shelves of ac rectifiers Starting from left to right top to bottom switch the circuit breaker on each rectifier to ON fully up There are 3 or 5 rectifiers 4 Locate the circuit breakers labelled CB1 to CB4 on the front ...

Page 649: ...ise a reading of 5 amps or more indicates there is a fault with the setup 8 Do the testing and adjustments to the system as prescribed by the Astec document 167 9021 133 Advanced Power Systems MFA150 Modular Front Access Power System Detailed Installation Guidelines and Procedures Manual 9 Trouble shoot and replace any MFA150 hardware part that is not supplying a nominal range of power to the Pass...

Page 650: ... the front surface of the frame uprights record their location and whether their arms point frontwards or rearwards 2 While facing the front of the switch unfasten the pairs of thread forming 10 mm 3 8 in hex head screws of the top 3 brackets on each side of the frame 3 Put the screws and brackets aside to be re installed later 4 On the front of the NEBS 2000 frame locate the first screw hole or d...

Page 651: ...rade 5 2S2 Procedure job aid Figure 255 Location of shelf hardware for a Shasta 5000 in a NEBS 2000 frame PPT 3074 002 AB Front left adaptor bracket Cable management bracket Self tapping bolt Shasta 5000 shelf Self tapping EIA screw through bottom left hole on bracket Passport 15000 or 20000 shelf ...

Page 652: ...ker of each BIM Procedure steps 1 At the front of the BIP unfasten the slotted captive screws of the BIP screw cover do not use power tools as indicated in the figure Locations of modules in a BIP page 654 2 Swing the cover downwards WARNING Risk of injury by electrocution Each power input feed to a breaker interface module BIM is rated up to 100 A Prior to removing a BIM power to the BIM must be ...

Page 653: ... you are removing BIMs in preparation to removing the BIP repeat step 4 to step 7 for the remaining three BIMs Remember which BIM goes into which opening 9 If you are upgrading a pair of BIMs repeat step 4 to step 7 for the mate BIM For example BIMs A2 and B2 are mates shown in the figure Locations of modules in a BIP page 654 WARNING Risk of injury by electrocution When a breaker interface module...

Page 654: ...dure job aid Figure 256 Locations of modules in a BIP PPT 2820 011 AA Breaker BIM for B2 BIM for A2 BIM cover of captive screws BIP Air flow space Captive screw May be covered by filler plate BIM for B1 power input feed BIM for A1 power input feed Alarm module ...

Page 655: ... bonding point Disconnect the cable and put the nuts back on the studs 3 Unfasten the 4 thread forming 10 mm 3 8 in hex head screws that hold the mounting ears against the frame uprights or adapter brackets Put the screws aside for re use While the mounting screws are being unfastened have a helper be ready to hold the BIP Once you begin to loosen the top screws the rear of the BIP starts to sag d...

Page 656: ...ont right side of the BIP See Location of a BIP alarm module page 657 Procedure steps 1 At the front of the BIP unfasten the slotted captive screws of the BIP screw cover The screws are shown in the figure Locations of modules in a BIP page 654 2 Swing the cover downwards 3 Unfasten the large captive screw of the BIP alarm module 4 Pinching the lower front lip of the module with your thumb and fin...

Page 657: ...cedures 657 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 257 Location of a BIP alarm module PPT 2819 015 AA LED test button Alarm module status LEDs ACO button Status LEDs ...

Page 658: ...ions in a Passport 20000 page 661 2 Record which cable connects to which J number Label them if they are not already labeled 3 Unfasten and remove the D sub cable connectors Unplugging the cable at either end generates software alarms for the cooling unit and high temperature This is normal during a replacement Examples of some of the generated alarms include SET major equipment equipmentFailure A...

Page 659: ...ocedures 659 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Id 010000F0 Rel Lp 0 Com The cooling unit exhaust air temperature exceeds the specific range Int 1 0 2 24083 pcsShelfMgr cc 722 PCR2 3 73 ...

Page 660: ...re job aid Figure 258 Location of the alarm BITS module and cable connections in a Passport 15000 PPT 2820 040 AA J1 for alarm cable to BIP J2 for alarm cable to cooling unit J3 for BITS cable J4 for BITS cable Alarm BITS handles Captive screw Seal DO NOT REMOVE ...

Page 661: ...ule and cable connections in a Passport 20000 PPT 3087 009 AE Rear frame upright Alarm BITS module PIM status LEDS MAC address module Fabric PIM at 7RU A1 and A2 PIM at 7RL B1 and B2 PIM at 15RU A4 and A5 PIM at 15RL B4 and B5 Handle Captive screw J1 for alarm cable to BIP J2 for alarm cable to cooling unit J4 for BITS cable J3 for BITS cable Fabric ...

Page 662: ...pper and lower latches until they stop See the figure Fully opened card latches page 754 3 Place fingers on the exposed tabs to gently but firmly slide the card out of its slot 4 Put the card aside into the spare anti ESD package and pack it later 5 Store any removed blank card for re use in another slot No slot of a Passport 15000 or 20000 is to remain empty for more than a few minutes while the ...

Page 663: ...e top of the 212 5 cm 7 ft NEBS 2000 frame a driver to unfasten the medium slotted captive screws of the cover as shown in the figure Types of screws used with frame enclosure hardware page 120 Procedure steps 1 Locate the brandline cover on the frame as shown in the figure Locations of installed brandline covers and top frame brackets page 664 2 While holding the brandline cover unfasten the 2 ca...

Page 664: ...procedures 241 1501 240 5 2S2 Procedure job aids Figure 260 Locations of installed brandline covers and top frame brackets PPT 3458 009 AD3 Bracket P0876758 Illuminated brandline cover Frame upright with silver grounding strip ...

Page 665: ...ackets P0995495 without door hardware Opening at rear for the frame ground cable PPT 3458 004 AA3 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 ...

Page 666: ... the cover for a top cover NTPN52 or NTPN53 with a LED a flashlight to see the power connection at the rear of the BIP Procedure steps 1 With an NTPN52 or NTPN53 at the rear of the BIP disconnect the cable NTHW66 at J2 2 Route the cable to the other side of the frame and let it hang freely over the front of the top cover Refer to the figures Paths of the LED cable NTHW66 to the front and rear of a...

Page 667: ...ure job aids Figure 262 Paths of the LED cable NTHW66 to the front and rear of a NEBS 2000 frame PPT 3458 015 AA Bird s eye view of the top of the frame Side view of the top of the frame Cable NTHW66 8 pin connector to J3 BIP Space between the BIP and the bottom of the frame top LED window LED window Rear of BIP J3 ...

Page 668: ...68 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 263 Path of the LED cable NTHW66 passing through the bottom of the top frame bracket PPT 3458 018 AA2 NTHW66 to J3 Illuminated brandline cover ...

Page 669: ...ng brackets Opening at rear for the frame ground cable PPT 3458 004 AA3 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 ...

Page 670: ...in readiness until the software operator confirms that the CP is offline that is out of service and ready to be replaced The CP LED indicates solid red for only a few seconds While the LED is solid red unseat the CP by fully swinging out the upper and lower card latches until they stop horizontally then pull the card at the faceplate to remove it about 10 cm 4 in After a few seconds of being offli...

Page 671: ...the faceplate 5 On the faceplate of the card fully swing out the upper and lower latches until they stop See the figure Fully opened card latches page 754 6 Place fingers on the exposed tabs to gently but firmly slide the CP out of its slot Hold only the edges of the CP Be careful because a CP weighs about 5 kg 11 lbs 7 Put the CP aside onto its original packaging Packing it after the replacement ...

Page 672: ...e by dropping a door The size and weight of a door can make it awkward for one person to handle it safely while attempting to install or remove it Dropping a door can injure a head or a foot can damage whatever it hits or be damaged on impact Have a helper assist handling the 18 kg 40 lbs door WARNUNG Verletzungsgefahr oder Geräteschäden durch Fall einer Tür Aufgrund der Größe und des Gewichts der...

Page 673: ...d off of the spade on the door Avoid bending the spade or the neck of the cable connector 4 Using the figure A lockable vented door NTRU0423 inside view page 675 locate the return spring on the upper hinge pin 5 While still holding the door compress the door pin spring downwards until the tip of the pin passes the edge of the door 6 Tilt the top of the door away from the frame until the hinge pin ...

Page 674: ...apter 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aids Figure 265 Orientation of a door with frame enclosure hardware PPT 3458 009 AF3 Kickplate extension Top cover Door Door to frame ground cable ...

Page 675: ...oor NTRU0423 inside view PPT 3458 006 AA4 Upper door catch Lower door catch Hole for lower hinge pin Return spring for the hinge pin Bent spade terminal Slide on cable connector Direction of lowering the hinge pin Inside of the door Levers to disengage the catches Holes for air flow Upper hinge assembly Hinge pin Ground cable to the frame ...

Page 676: ...gure 267 A lockable vented door NTRU0423 outside view PPT 3458 005 AA Outside of the door Holes for air flow Upper hinge Door handle Key lock in unlocked position Direction of lifting the handle prior to twisting Direction of twist to disengage door catches ...

Page 677: ...ps 1 Unfasten the Phillips captive screw beside the fabric lever 2 Put one hand into the fabric handle and the other hand on the fabric lever 3 Start removing the fabric by gently pulling the lever towards you Pulling the lever opens the casing and unseats the fabric The uneven tension on the lever is normal 4 Stop at full extension of the lever Keep holding the fabric in position A fabric card is...

Page 678: ...268 Physical characteristics on a Passport 15000 fabric covers closed PPT 2819 014 AD Fabric status LEDs Fabric handle X fabric Fabric status LEDs Fabric lever Captive screw Fabric cover Fabric lever Insertion alignment arrows ESD jack Fabric cover ESD jack Fabric handle Y fabric ...

Page 679: ...llips captive screw on the fabric lever As the screw is unfastened the fabric reset button is released which slightly pushes out the lever and the fabric LED turns solid red unless it is not already solid red 2 Put one hand into the fabric handle and the other hand on the fabric lever 3 Start removing the fabric by gently pulling the lever towards you Pulling the lever opens the casing and unseats...

Page 680: ...ical characteristics on a Passport 20000 fabric covers closed PPT 3087 009 AB Captive screw Fabric cover Rear lower cooling unit ESD jack ESD jack Air filter cover Captive screw of fabric lever Fabric lever Fabric handle Fabric handle Alarm BITS module Fabric status LEDs MAC address module ...

Page 681: ...tallation Maintenance and Upgrade 5 2S2 Figure 270 A protection cover for the fabric backplane connectors PPT 3321 001 AA Finger holds Connector cover Notch to surround the guide pin keyways at the corners of the fabric Fits over fabric connector to cover top and sides ...

Page 682: ...operating can be a blown fuse on the fan controller module The fuse on an NTHR10AA is a 4 amp fast acting surface mount technology SMT device while an NTHR10AB has a 5 amp fast acting SMT device The fuse is soldered to the circuit board and is WARNING Risk of electrocution from a fan cable When replacing a fan or a fan controller the first action to the fan assembly is to unplug the appropriate po...

Page 683: ...rm module indicates a minor cooling unit alarm the remaining 2 fans increase rpm speed to compensate an out of service fan unless they have already done so due to a fan or fan controller failure 3 Watch for the fan blades to stop When the fan blades stop put tape on a blade to temporarily fasten it securely to the shroud Otherwise the blades will automatically reverse direction and spin freely bec...

Page 684: ...back in place If the fuse is not blown the fan has failed Continue replacing the fan 7 Unless your Passport 15000 or 20000 is still covered by a replacement warranty for hardware a failed fan is not returned to Nortel Networks Procedure job aid Figure 271 Location and orientation of the fans on an upper front or lower rear cooling unit PPT 3436 009 AA Fan controller Mounting screw Fan Cooling unit...

Page 685: ...85 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 272 Location of the fuse on fan controller NTHR10AA PPT 3436 010 AB Captive mounting screw Fuse F1 Connector for cable harness Tab to slide on the rail ...

Page 686: ...iece large Phillips screwdriver to unfasten the captive screw You may need a bright flashlight to see through the spinning fan blades at what your hand is touching inside the cooling unit Procedure steps 1 With the fan removed look inside the cooling unit to find where the wires are connected to the controller and where the large captive screw is The number of connectors vary between the AA and AB...

Page 687: ... fan You may need a flashlight to see clearly 3 Unfasten the large slotted captive screw using the appropriate screwdriver Do not drop any tool inside the cooling unit The impact or a metal to metal cross connection can damage a controller or a live fan blade 4 Use the captive screw to pull the controller towards the opening Move the controller past the guide tabs on the cooling unit housing until...

Page 688: ...er 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 273 Location of the fan controllers inside an NTHR51AA or NTHR52AA cooling unit PPT 3380 002 AA Fan controller Fan controller carriage plate ...

Page 689: ... procedures 689 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 274 Location of the fan controllers inside a cooling unit NTHR52AB PPT 3436 002 AE Fan controller modules Upper cooling unit ...

Page 690: ...690 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 275 Location of the fan controllers inside a cooling unit NTHR51AB PPT 3436 002 AD Fan controller module Lower cooling unit ...

Page 691: ...ller connections on an NTHR10AB PPT 3436 005 AA2 Connector for the power cable Connector for the fan power cable Captive mounting screw Temperature sensor reversed view Connector for the temperature sensor Connector for the alarm cable Connector for the temperature sensor cable Foot to seat the module Connector for the LED cables ...

Page 692: ...onnections Otherwise label each cable and record the connection of each relative to the panel 2 Unplug all of the cable connections A fanout panel is unpowered 3 If the fanout panel is rack mounted remove the grounding cable where it is attached to the panel Put the screw aside for re use 4 Note where the top screw holes are on the frame or rack 5 Unfasten the 10 mm 3 8 in mounting screws at the s...

Page 693: ...contact anything under the plastic especially wires or cables 2 Latch any cards inside the shelf that may have become unlatched Ensure that you latch each card to the transportation position Refer to the figures Upper transportation pockets for card latches page 696 and Lower transportation pockets for card latches page 697 3 Cut any straps that fasten the frame to the pallet 4 Remove the plastic ...

Page 694: ...s Put the panel caps and screws aside for re use later WARNING Risk of injury when handling a frame Never place a foot or a hand under any part of the frame while it is being tilted or moved Always move it with at least four people The weight of a shipped frame with one Passport 15000 or 20000 switch is approximately from 330 kg 730 lbs to 355 kg 780 lbs with two switches the weight is from approx...

Page 695: ...ly to the fridge cart Place the straps around the frame and cabinets Prevent the straps from pinching any cables or overlapping any handles The module handles and cables are not designed to withstand pulling from the weight of the frame 12 Strap the frame snugly to the fridge cart Place the straps around the frame and cabinets Prevent the straps from pinching any cables or overlapping anything pro...

Page 696: ...e procedures 241 1501 240 5 2S2 Procedure job aids Figure 277 Upper transportation pockets for card latches PPT 2819 005 AB2 Unseated modules at transportation row of latch pockets Outer ridge unused Latch pocket Slot number ...

Page 697: ...ardware procedures 697 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 278 Lower transportation pockets for card latches PPT 3148 002 AA For lower card latch transportation position ...

Page 698: ...u need a medium slotted driver for the captive screws of the kickplate Procedure steps 1 Unfasten the 2 captive screws at ends of the kickplate as shown in the figure Orientation of a standard kickplate to the base of a NEBS 2000 frame page 699 2 If a grounding cable is attached to the kickplate record where and disconnect it Refer to the figure A standard kickplate page 700 Re connect the cable f...

Page 699: ...ocedures 699 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aids Figure 279 Orientation of a standard kickplate to the base of a NEBS 2000 frame PPT 3458 016 AA Kickplate Captive screw ...

Page 700: ... procedures 241 1501 240 5 2S2 Figure 280 A standard kickplate Kick plate Grounding cable NTRU0102 to connect to the frame Holes for air flow Fixed stud Captive screw Lock washer P0600895 KEPS hex nut P0601382 PPT 3458 002 AB ...

Page 701: ...ftware alarm 7012 0051 will be generated Procedure steps 1 Switch off both cooling unit breakers and put tape on them to indicate neither was tripped To ensure that you switch off the correct breakers refer to the table Location of cooling unit breakers on the front of the BIP page 702 WARNING Risk of injury by fan blades While working on any equipment near the cooling unit fans be continuously aw...

Page 702: ...small slotted captive screws on the D sub connector below the A and B power connectors 7 Leave the F1 F2 and F3 cables connected on the fan side of the cooling unit 8 Unfasten the 4 thread forming 10 mm 3 8 in hex head mounting screws through the 2 mounting ears as shown in the figure Location of the mounting screws of a lower front cooling unit page 703 Put the screws aside for re use 9 By grippi...

Page 703: ...gure 281 Location of the mounting screws of a lower front cooling unit PPT 3436 001 AB Fan controller mounting screw Fan power connector Mounting ear holes Green status LED Red status LED Anti ESD grounding point Fan grill Power cable connector from A Power cable connector from B D sub connector for alarm cable ...

Page 704: ...outlet that feeds the device Put electrical tape on the breaker or over the fuse hole to indicate deliberate action 3 Label the cables connected to the device 4 Remove all of the cables from the device and coil them out of the way 5 Remove the 5 16 in screws that fasten the device s brackets to the adapter brackets of a frame or the uprights of its mounting apparatus Support the device while the l...

Page 705: ...ade 5 2S2 Procedure job aid Figure 282 Balanced multiport aggregate device NT0486 OK ACT B A SYSTEM PWR FLT TST RST AIS SYNC LOSS A B LINK PPT 2841 002 AB Front view E1 ports SIG OK TX RX 0 6 T 25OV 100 230VAC Rear view Coax cable connectors Power supply switches Alarm mgmt connectors not supported ...

Page 706: ...3 Unbalanced multiport aggregate device NT0421 OK ACT B A SYSTEM PWR FLT TST RST AIS SYNC LOSS A B LINK PPT 2990 001 AB Front view E1 ports SIG OK TX RX 0 6 T 25OV 100 230VAC Rear view Coax cable connectors Power supply switches Alarm mgmt connectors not supported ...

Page 707: ...re unplugging the power cables at the PIM Wait 15 seconds for the capacitors in the BIM to discharge before unplugging the PIM cable The power cable must be unplugged before the PIM can be removed for replacement If the mate PIM is present and in service it maintains power to the shelf so that service is uninterrupted WARNUNG Verletzungsgefahr oder Geräteschäden Die PIMs Power Interface Modules kö...

Page 708: ... of a switch are 7RU for rear upper PIM behind slot 7 of the shelf assembly 7RL for rear lower PIM behind slot 7 of the shelf assembly 15RU for rear upper PIM behind slot 15 of the shelf assembly 15RL for rear lower PIM behind slot 15 of the shelf assembly 3 Switch off the 2 breakers pushing O in and put tape on each to indicate it has not been tripped An alarm is triggered while the breaker is of...

Page 709: ...of the PIM cables Upper shelf A2 4 A2 5 B2 4 B2 5 A2 1 A2 2 B2 1 B2 2 Top Bottom Upper front cooling unit Lower rear cooling unit A2 3 B2 3 A1 3 B1 3 Lower shelf A1 4 A1 5 B1 4 B1 5 A1 1 A1 2 B1 1 B1 2 Top Bottom PPT 2820 014 AA2 Lower shelf Upper shelf BIP B1 1 B1 2 B1 3 B1 4 B1 5 A1 1 A1 2 A1 3 A1 4 A1 5 A2 4 A2 5 A2 3 A2 1 A2 2 B2 4 B2 5 B2 3 B2 1 B2 2 ...

Page 710: ... the O is pressed in WARNUNG Lebensgefahr Die Speisestromzuführungen zu jedem Trennschalterkopplungsmodul BIM sind für bis zu 100 A ausgelegt Bevor ein BIM ausgebaut wird muß unbedingt die gesamte Stromversorgung für das BIM abgeschaltet werden und sämtliche Trennschalter auf dem BIM müssen ausgelöst werden O ist gedrückt CAUTION Service interruption from power interruption Switching off the power...

Page 711: ...n the circuit up to it or removing a fuse from the circuit up to it always put tape over the breaker or fuse cavity The tape indicates it was manually switched off and not tripped by the system This prevents accidental activation of the power circuit especially if power cables are being handled WARNUNG Schäden oder Verletzungen durch Elektrizität Wenn die Leistungstrennschalter an einem Trennschal...

Page 712: ...and ground assembly A0834149 page 713 2 Unfasten both 10 mm 3 8 in hex head screws at the ends of the rail Keep the screws for re use Procedure job aid Figure 285 The polyvalent power and ground assembly A0834143 PPT 2997 005 AD2 Mounting rail of the power and ground assembly Power input cables Cable fastening screw Terminal block Insulation boot Super Flex power input cable Strain relief bar Rear...

Page 713: ... 286 The ETSI power and ground assembly A0834149 PPT 2997 006 AA Mounting rail of the ETSI power and ground assembly Strain relief bar Rear of BIP Cable fastening screw Insulation boot Super Flex power input cable Power input cables Ground cable fastened behind the mounting bracket Terminal block Rear frame upright ...

Page 714: ...conds for the capacitors in the BIMs to discharge before unplugging the PIM cables WARNUNG Verletzungsgefahr oder Geräteschäden Bevor die Netzkabel am PIM Power Interface Module abgezogen werden muß der Trennschalter an dem BIM das an das PIM angeschlossen ist ausgelöst werden Warten Sie dann 15 Sekunden bis sich die Kondensatoren entladen haben bevor Sie die PIM Kabel abziehen WARNING Risk of inj...

Page 715: ...ze and shape of a shelf assembly by these figures An upper shelf assembly of a Passport 15000 front isometric view page 718 An upper shelf assembly of a Passport 20000 front isometric view page 719 An upper shelf assembly of a Passport 20000 rear isometric view page 720 WARNUNG Lebensgefahr Wenn ein Trennschalterkopplungsmodul BIM ausgebaut wird unabhängig von der Stellung der Trenn oder Hauptscha...

Page 716: ... the front without snagging a cable 6 Record the position and orientation of each cable management bracket that overlaps a mounting ear of the shelf assembly so that they can be put back the same way later 7 Remove the thread forming 10 mm 3 8 in hex head screws of all overlapping cable management brackets at the sides of the shelf assembly and from the mounting ears Start from the bottom screws o...

Page 717: ...ion Maintenance and Upgrade 5 2S2 Procedure job aid Figure 287 Location of the rear plug in hardware PPT 2819 020 AD Fabric PIM MAC address module PIM Passport 15000 Passport 20000 Fabric Alarm BITS module Alarm BITS module MAC address module Passport 15000 Rear cooling unit ...

Page 718: ...718 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 288 An upper shelf assembly of a Passport 15000 front isometric view PPT 2822 016 AA Bolt holes on mounting ears Mounting ears REAR FRONT ...

Page 719: ...ntenance and Upgrade 5 2S2 Figure 289 An upper shelf assembly of a Passport 20000 front isometric view PPT 3065 006 AA Cable guides Air vent for fabrics might be covered by tape that is to be removed Reinforced cross member and cable guide Cable channel cover Card tracks REAR FRONT ...

Page 720: ...07 AA Guide for fabric alignment bushings Notch to position fabric during transportation Notch to position fabric during transportation Alarm BITS module The MAC address module Fabric cage Tab to fasten fabric during transportation Tab to fasten fabric during transportation Transportation tape covers this opening PIM Mounting ear ESD jack ...

Page 721: ...ite filler panel to enable easier access to the other equipment Other equipment includes sparing panels or fanout panels termination panels Procedure steps 1 Behind the filler panel determine whether any termination panel shares screws with the filler panel If so you must decide how to remove the termination panel before removing the filler panel If the opposite side of the frame also has a filler...

Page 722: ...the position and orientation of each bracket Unfasten the 10 mm 3 8 inch screws remove the bracket and put them aside temporarily 7 Unfasten the remaining screws of the filler panel When unfastening the last 2 screws of the filler panel have the helper hold the panel to prevent it from falling 8 If the opposite filler panel was removed install it back where it was 9 If the filler panel is not bein...

Page 723: ...t 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 291 Physical characteristics of a front shelf filler panel PPT 2822 021 AC Front shelf filler panel Bolts fastened to the front face of the frame upright ...

Page 724: ... Risk of injury or equipment damage by dropping a side panel The size and weight of a side panel make it awkward for one person to handle it safely while attempting to fasten or unfasten the panel Dropping a side panel can injure a head or a foot can damage whatever it hits or be damaged on impact Have a helper assist handling the 13 kg 28 lbs side panel WARNUNG Verletzungsgefahr oder Geräteschäde...

Page 725: ...ace of the panel pry the 8 plastic caps off of the fasteners as shown in the figures Side panels exploded view page 726 Extended side panels exploded view page 727 Put the caps aside for re use 2 Starting at the bottom of the panel unfasten all the screws except 2 at the top corners 3 Unfasten the last screws while a helper prevents the panel from falling Put all screws aside for re use 4 Decide w...

Page 726: ...ocedure job aid Figure 292 Side panels exploded view PPT 2821 011 AD2 Screw and washer Bracket from kit NTRU0128 Screw cap Extended cable management bracket Inside of the side panel Spacer from kit NTRU0365 Outside of the side panel Spacer from kit NTRU0365 ...

Page 727: ...0 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 293 Extended side panels exploded view PPT 3458 009 AA Screw and washer Bracket P0876758 Screw cap Outside of the extended side panel Kickplate extension Bracket from kit NTRU0128 Top cover Door ...

Page 728: ...ed by the removal of the panel Disconnecting the second FP control port cable cuts off the power source for the sparing panel Loss of power is indicated by no LEDs being lit 3 If the sparing panel is rack mounted remove the grounding cable where it is attached to the panel Put the screw aside for re use WARNING Risk of injury or equipment damage by impact A sparing panel can be heavy and awkward f...

Page 729: ...ed on the mounting apparatus 6 Unfasten the sparing panel progressing from bottom to top Put the fasteners aside for re use When you are removing a 12 port sparing panel NTQS31 as the top 2 thread forming 10 mm 3 8 in hex head screws are unfastened have your helper hold the sparing panel The helper must also wear a properly grounded anti static wrist strap When you are removing a 19 inch wide spar...

Page 730: ... Installing a temperature sensor for an upper cooling unit page 542 immediately Procedure steps 1 Standing on a step ladder at the rear top of the upper shelf assembly identify which upper temperature sensor is to be replaced as shown in the figure Location of the temperature sensor bracket assembly page 731 2 Disconnect the D sub connector of the wire cluster at the right end of the bracket as sh...

Page 731: ...ort 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 294 Location of the temperature sensor bracket assembly PPT 2986 001 AA Input power cable strain relief bar BIP Space for airflow Temperature sensors ...

Page 732: ...ure 295 A temperature sensor bracket assembly PPT 3436 006 AB2 Tie wraps for the sensor cable Connector to the alarm cable assembly NTHR55 Bracket assembly NTHR68AB Mounting ear hole Temperature sensor Temperature sensor assembly A0521944 Press fit connector ...

Page 733: ...e temperature sensor by Installing a temperature sensor for an upper cooling unit page 542 immediately You need a step ladder to see the top of the upper shelf assembly and a medium non magnetic one piece Phillips screwdriver with a very short shaft Procedure steps 1 At the rear top of the upper shelf locate the upper temperature sensor to be replaced 2 Unplug the cable connector from the temperat...

Page 734: ...er 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 296 Location of upper temperature sensors PPT 2820 053 AC Input power cable strain relief bar BIP Space for airflow Upper temperature sensors ...

Page 735: ...2 Figure 297 A temperature sensor on the bracket assembly NTHR68AA for a cooling unit NTHR52AA PPT 3436 006 AA2 Tie wraps for the sensor cable Connector to the alarm cable assembly NTHR55 Mounting ear hole Temperature sensor assembly A0647397 Press fit connector Temperature sensor Bracket assembly NTHR68AA ...

Page 736: ...sensor on the bracket assembly NTHR68AB for a cooling unit NTHR52AB PPT 3436 006 AB2 Tie wraps for the sensor cable Connector to the alarm cable assembly NTHR55 Bracket assembly NTHR68AB Mounting ear hole Temperature sensor Temperature sensor assembly A0521944 Press fit connector ...

Page 737: ... other than the sensor its screws or its wires WARNUNG Verletzungsgefahr oder Geräteschäden durch Elektrizität Beachten Sie beim Austauschen eines Temperatursensors in einem Kühlaggregat daß die Steuerungen und verbleibenden beiden Lüfter immer noch eine Spannung von bis zu 48 60 V führen Lassen Sie keine Schrauben fallen und arbeiten Sie aufgrund der freiliegenden Elektronikbauteile in der Einhei...

Page 738: ...a small separate PCB You need to remove the fan and the fan controller to access the temperature sensor You need these specialty tools when the sensor is in an NTHR51AA a medium non magnetic one piece Phillips screwdriver with a very short shaft a flashlight to see through the spinning fan blades at what your hand is touching inside the cooling unit The air filter will prevent a dropped screw or t...

Page 739: ...the plug in by touch See the figures Location of temperature sensors inside a lower cooling unit NTHR51AA page 740 and Location of temperature sensors inside a lower cooling unit NTHR51AB page 741 To see what your hand is doing inside the cooling unit look through the spinning blades of the adjacent fan You may need a flashlight to see clearly 3 Unfasten the sensor s 2 Phillips retaining screws an...

Page 740: ...rdware procedures 241 1501 240 5 2S2 Procedure job aid Figure 299 Location of temperature sensors inside a lower cooling unit NTHR51AA PPT 3380 001 AA Temperature sensor cables Temperature sensor PCB Temperature sensor ...

Page 741: ...000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 300 Location of temperature sensors inside a lower cooling unit NTHR51AB PPT 3436 002 AC Temperature sensor cable Fan controller module Captive mounting screw Temperature sensors ...

Page 742: ...orm the software network operator that disconnecting the timing cable will generate software alarms for loss of primary timing signal and a switchover to the secondary if configured and available or a loss of the secondary as a backup timing reference This is normal during a replacement For information about BITS alarms refer to 241 5701 500 Passport 6400 7400 15000 20000 Alarms 3 At the adapter u...

Page 743: ...ss of primary timing signal and a switchover to the secondary if configured and available or a loss of the secondary as a backup timing reference For information about BITS alarms refer to 241 5701 500 Passport 6400 7400 15000 20000 Alarms 3 Unfasten the captive D sub connector screws and unplug the ends of the old cable assembly from the alarm BITS module 4 Remove the terminal cover from the wire...

Page 744: ...s 2 pair tightly twisted 78 74 cm 31 in Terminal cover Terminal cover retaining nut 73 66 cm 29 in These shield pins are attatched to the wire stiffener Cable pairs are to be routed between the tip and ring pins Pairs are to remain twisted throughout routing Terminal cover retaining nut Pin identifier for signal designations Wire wrap pin Tip Shield Ring 9 14 cm 3 6 in Mounting ear ...

Page 745: ...le NTHR14 Prerequisites You must be familiar with Safety considerations and best practices page 53 Inform the software network operator that disconnecting the cable to replace it will generate software alarms Procedure steps 1 Note the path of the old cable assembly 2 Remove the D sub connector from J3 as shown in the figure A timing cable assembly NTHR75 page 746 3 Remove the other end of the cab...

Page 746: ...sembly NTHR75 PPT 3163 004 AA Pin A1 Pin A2 Connector shroud casing or shell D sub connector at J3 or J4 of the the alarm BITS module Fastening screw Fastening screw Labels identifying the E1 connections to the timing source BNC coax connector Label of part number 36 cm 14 inches 46 cm 18 inches Rx Tx ...

Page 747: ... and Lower transportation pockets for card latches page 697 2 Remove the plastic sheet around the frame by cutting it Since the foam padding is attached to the plastic put it aside for re use later 3 Undo the four 14 mm 9 16 in screws in the pallet that fasten the frame to pallet shipping brackets 4 Remove the shipping brackets from the frame feet Gently tap with a hammer if required 5 If the fram...

Page 748: ... that is not onto the pallet If not extended enough remove the cart and carefully slide the frame closer to the edge of the pallet 11 Strap the frame snugly to the fridge cart Place the straps around the frame and cabinets Prevent the straps from pinching any cables or overlapping anything protruding from the frame The module handles of a Passport 15000 are not designed to withstand pulling from t...

Page 749: ...e and Upgrade 5 2S2 13 When the cart is on the floor ensure all of the frame feet are threaded snugly all the way inwards upwards You may need an 8 mm 5 16 in allen key to turn the shafts from the inside end 14 Keep the screws brackets packing and pallet in case the frame must be returned ...

Page 750: ...the front of the Passport 15000 or 20000 switch locate the FP to be replaced See the figure Locations of FPs page 753 2 Record the position of each cable connector relative to the label of the connector on the faceplate Each cable should already have been labeled with port connection information that will enable you to quickly reconnect the cables to appropriate ports 3 For fiber optic cards with ...

Page 751: ...ide and pull straight out Cover the ferrule with an appropriate dust cap 5 Allow the cables to hang aside temporarily 6 When the FP is being replaced due to a failure and the FP has SFP modules record the PEC of each module relative to its position on the faceplate so that you can plug it into the same socket port on the CAUTION Risk of equipment damage To prevent equipment damage disconnect the c...

Page 752: ...ng the bale latch away from the body of the SFP until it is at about a 45 degree angle relative to the faceplate pulling the latch along the axis of the 45 degree angle until the module is fully disengaged 8 On the faceplate of the FP fully swing out the upper and lower latches until they stop as shown in the figure Fully opened card latches page 754 9 Place fingers on the exposed tabs to gently b...

Page 753: ... Procedure job aid Figure 303 Locations of FPs PPT 2820 013 AB Upper front cooling unit Cage Cage Kickplate ESD jack FPs ESD jack FPs 0E 0 1 2 3 4 5 6 7 1E 8 9 10 11 12 13 14 15 Slot numbers on a Passport 20000 Slot numbers on a Passport 15000 Slot numbers on a Passport 20000 Slot numbers on a Passport 15000 ...

Page 754: ...754 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 304 Fully opened card latches PPT 2822 012 AC3 Card latches Tabs that release the card from the fully seated position ...

Page 755: ...s between the cable and the FP faceplate leave the SFP module inserted in the faceplate Procedure steps 1 Locate the cable to be removed 2 Unplug the cable connector at the faceplate of the FP While unplugging pull straight away from the angle of the receptacle on the faceplate If the cable connection includes an inline attenuator re use it Fiber optic cards have cable hoods that must be propped o...

Page 756: ...peration of any other cable If possible it is preferable to leave the old cable in position If necessary to make room in the cable management path remove the cable completely 5 If the cable being removed passes through a slack management unit locate the original cable that was put aside Open the curlie ties beside the fiber unit that it passes through Carefully separate the cable from the cluster ...

Page 757: ...Chapter 17 Hardware procedures 757 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 loop of slack cable is removed from the path Leave the remainder of the old cable in position ...

Page 758: ... Figure 305 Route of an FP cable PPT 2820 016 AA Upper front cooling unit Cage Cage Cable brackets not shown Cable brackets not shown Cable management channel Up to overhead cable trough optional Down through raised floor optional Cable management channel ...

Page 759: ... the circuitry inside the large open end of an SFP optical module or you may cause the unit to malfunction Refer to the figure A typical SFP optical module page 760 A failed optical module generates alarm 7011 5480 Procedure steps 1 Unplug each cable that is attached to the optical module by pressing on the release tab and gently pulling straight away until the fiber is fully disengaged 2 Remove t...

Page 760: ... 241 1501 240 5 2S2 Procedure job aid Figure 306 A typical SFP optical module PPT 3301 002 AA2 Bale latch For LC small form connector Open end is not shown Compression spring Plugs into FP faceplate optical module socket To close latch ...

Page 761: ...re Installation Maintenance and Upgrade 5 2S2 Figure 307 Orientation of an installed SFP module in an NTHW49 PPT 3301 003 AA2 Fiber hood Status LEDs LED windows Hood captive screw Upper card latch Lower card latch Cable guides Optical module sockets Optical module ...

Page 762: ...f an in service Passport 15000 or 20000 loses power the air temperature inside the shelf rises rapidly When the temperature inside a fabric exceeds 70 degrees Celsius 158 degrees Fahrenheit that fabric will automatically shut down until the temperature drops below the threshold WARNING Risk of injury by fan blades While working on any equipment near the cooling unit fans be continuously aware that...

Page 763: ...one are lit This confirms that power is off since the fan blades can still be rotating freely while slowing down 5 Facing the rear of the upper cooling unit at the rear of the frame and above the fans of the lower front cooling unit disconnect power cable A by pressing and holding the tabs on the side of the connector and pulling straight out The cables at the right side are for the lower cooling ...

Page 764: ...es 241 1501 240 5 2S2 Procedure job aid Figure 308 Location of the mounting screws of an upper cooling unit PPT 3436 001 AC Fan controller mounting screw Fan power connector Green status LED Red status LED Fan grill Mounting ear holes ...

Page 765: ...ools identified in the Prerequisites of Door hardware removal from a NEBS 2000 frame page 125 As each part is removed thread the screws and washers back into it so that screws of different lengths remain associated with the appropriate part Procedure steps 1 Unfasten the 2 captive screws of the kickplate extension and pull it away from the frame as far as the ground cable allows 2 Unfasten the gro...

Page 766: ... 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aids Figure 309 Orientation of a kickplate extension to the base of a NEBS 2000 frame PPT 3458 009 AE3 Kickplate extension Captive screw Extension hardware ...

Page 767: ...tion Maintenance and Upgrade 5 2S2 Figure 310 Orientation of lower right door hardware PPT 3458 009 AB5 Base of frame Pozidriv screws Lower right extension bracket For a captive screw of the kickplate extension Cosmetic extension filler Lower door catch Lock washer P0600895 ...

Page 768: ...40 5 2S2 Figure 311 Orientation of lower left door hardware PPT 3458 009 AC4 Base of frame Lower door hinge Cosmetic extension filler Lower left extension bracket For a captive screw of the kickplate extension Lock washer P0600895 Pozidriv screws ...

Page 769: ...770 Orientation of upper right door hardware page 771 Orientation of upper left door hardware page 772 You need the tools identified in the Prerequisites of Door hardware removal from a NEBS 2000 frame page 125 As each part is removed thread the screws and washers back into it so that screws of different lengths remain associated with the appropriate part Procedure steps 1 At the top right side of...

Page 770: ...241 1501 240 5 2S2 Procedure job aids Figure 312 Location of the upper door hardware on a top frame bracket on a NEBS 2000 frame PPT 3458 018 AB Illuminated brandline cover Upper door catch Top frame bracket Upper door hinge Top of frame ...

Page 771: ...he frame ground cable PPT 3458 004 AC4 Fastened to the top most holes of the front or rear frame uprights Captive screw Brandline cover Frame bracket P0876758 Cable from the LED to the BIP LED of shelf status for brandline cover NTPN52 Door catch Bottom of P0876758 Pozidriv screw P0600060 Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 772: ...es PPT 3458 004 AB2 Fastened to the top most holes of the front or rear frame uprights Door hinge Pozidriv screw P0600060 Captive screw Frame bracket P0876758 LED of shelf status only for brandline cover NTPN52 Cable from the LED to the BIP Brandline cover Extension mounting bracket Pozidriv screw P0600060 Lock washer P0600895 Lock washer P0600895 ...

Page 773: ...pulling when the rear of the drawer is at the front of the fiber unit 2 Ensure that the tray labels are complete 3 Label the trays in the replacement fiber management unit to match the one to be replaced 4 Beginning with the topmost trays carefully unwind the fiber cables from around the half spools If you are removing all the cables in order to replace the fiber management unit be sure to tempora...

Page 774: ... NEBS 2000 frame Prerequisites You must be familiar with Safety considerations and best practices page 53 Procedure steps 1 See the figure Locations of front and rear frame panels exploded view page 775 Note whether the bottom of the panel has 2 slots visible or not 2 Unfasten the captive screw at the top of the panel 3 Pull the top of the panel away from the frame while pulling upwards until the ...

Page 775: ...rdware procedures 775 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 315 Locations of front and rear frame panels exploded view PPT 2821 011 AE Front or rear panel ...

Page 776: ...id away from the crate 3 Straighten and remove the fastening tabs along the base of the crate 4 At each end of the crate one corner is permanently joined to a side without tabs The joined corners are diagonally opposite each other Straighten and remove the fastening tabs along the corner at each end of the crate working from bottom to top After the tabs are unfastened be prepared to catch the L sh...

Page 777: ...stallation Maintenance and Upgrade 5 2S2 Figure 316 Unpacking a horizontal Passport 15000 or 20000 in a frame PPT 3156 001 AA2 Foam pads End for frame bottom Frame foot Tab Bottom of the crate Pallet End for frame top Edge sits on top of crate bottom Foam pads Lid Side ...

Page 778: ...ported For the paths of alarm cables see the figure Locations of the alarm cable connectors and paths page 780 Procedure steps 1 Locate the BIP connector at the rear of the BIP 2 Align the connector on the replacement cable with the connector on the BIP Each connector fits only one way 3 Unplug the connector on the BIP for a D sub connector use a screwdriver to unfasten the 2 screws on either side...

Page 779: ...s 779 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 for a Berg connector press together until the tab on the side engages for a MATE N LOK connector press together until the tabs on the either end engage ...

Page 780: ...ooling unit Sync A J4 Sync B J3 Cooling unit alarm J2 BIP alarm J1 Sync A J4 Sync B J3 Cooling unit Alarm J2 BIP alarm J1 Alarm BITS BIP Power A Temperature sensor Power B Pwr A Pwr B Alarm Temperature sensor cable NTHR57 2 cooling unit alarm cable assemblies Alarm NTHR56 BIP alarm cable lower shelf NTHR55 BIP alarm cable upper shelf P1 P3 P4 J3 J2 J1 P2 P10 P9 P8 P7 ...

Page 781: ...the BIP connector at the rear of the BIP 2 Align the connector on the replacement cable with the connector on the BIP Each connector fits only one way 3 Unplug the Berg connector at J2 on the rear of the BIP 4 Align the replacement cable connector with the BIP connector and press them together until the tab on the side engages 5 Route the cable parallel to the existing cable s path Fasten the cabl...

Page 782: ...White 3 Green 4 Daisy chain to each additional rectifier controller as required Daisy chain to each additional rectifier controller as required NC NC Black Green White Red 1 1 8 TB2 Feed B 8 TB2 Feed A Terminal block TB2 connector from controller 22 AWG 4 conductor plenum cable 150 mm 6 in 25 mm 1 in 10 m 32 8 ft J2 at BIP Receptacle crimp contact 1x4 Receptacle housing ...

Page 783: ... the CP locate the cable to be replaced at port P0 2 Measure the exact length of the cable to be replaced to ensure that the replacement will reach both terminations See the figure Route of a CP cable page 784 3 Using the part number labels match a duplicate of the old cable to a pre assembled cable from Nortel Networks or if making a cable match quality ratings length and the connectors at either...

Page 784: ...2 Procedure job aid Figure 319 Route of a CP cable PPT 2820 015 AA Upper front cooling unit Cage Cage Kickplate Cable management channel Up to overhead cable trough optional Down through raised floor optional Cable management channel CPs in slots 0 and 1 ...

Page 785: ...ement channel covers lower shelf page 786 Procedure steps 1 Unlock the channel cover by turning the slotted lock counterclockwise Do not use a power tool 2 Swing the top of the cover out and towards you until it rests horizontally 3 Disengage the hinge pins at opposite ends of the cover by gently bending the middle of the flat side of the cover towards yourself until one pin is free Put the cover ...

Page 786: ...re procedures 241 1501 240 5 2S2 Procedure job aid Figure 320 Location of cable management channel covers lower shelf PPT 2822 003 AA2 Kickplate ESD jack Cable management channel cover Location of hinges Location of hinges ...

Page 787: ...upper or lower cooling unit Procedure steps 1 Note the path of the old cable as indicated in the figure Connection paths of the shelf alarm cables page 788 2 Carefully cut the tie wraps of the old cable assembly 3 Using fingers only unplug the ends of the old cable Unplugging the cable at either end generates software alarm 7012 0051 for the fans and the temperature This is normal during a replace...

Page 788: ...wer cooling unit Sync A J4 Sync B J3 Cooling unit alarm J2 BIP alarm J1 Sync A J4 Sync B J3 Cooling unit Alarm J2 BIP alarm J1 Alarm BITS BIP Power A Temperature sensor Power B Pwr A Pwr B Alarm Temperature sensor cable NTHR57 2 cooling unit alarm cable assemblies Alarm NTHR56 BIP alarm cable lower shelf NTHR55 BIP alarm cable upper shelf P1 P3 P4 J3 J2 J1 P2 P10 P9 P8 P7 ...

Page 789: ... will generate software alarm 7012 0050 Procedure steps 1 Note the path of the old cable as indicated in the figure Connection paths of the power cables page 791 2 Determine which BIM powers the cooling unit Refer to 241 1501 200 Passport 15000 20000 Hardware Description 3 Switch off power to the cooling unit by pressing in the bar symbol on each middle breaker of the 2 BIMs that power the cooling...

Page 790: ...y hanging and disconnected 11 Remove the tape and switch on the breaker for that PIM press the half in The generated alarms end 12 Repeat step 2 to step 11 for each other cooling unit cable until the new cable assembly completely replaces the old 13 Balance all cable slack and fasten with tie wraps Cut off the tie wrap tails 14 Observe the LEDs of the cooling units fed by that cable Green indicate...

Page 791: ... NTHR53 power cable upper shelf NTHR54 power cable lower shelf A1 P15 P17 P21 P23 P18 P20 P24 P26 P7 P8 P9 P10 B1 A2 B2 A B A B NTHR66 2 Cooling unit power cables Temperature sensor cable NTHR55 BIP alarm cable upper shelf Sync A J4 Sync B J3 Cooling unit Alarm J2 BIP Alarm J1 Sync A J4 Sync B J3 Cooling unit Alarm J2 BIP Alarm J1 Alarm NTHR56 BIP alarm cable lower shelf NTHR57 2 Cooling unit alar...

Page 792: ...nagement unit to the other end non FP connection Measure from the side of the fiber unit where the fiber cable will exit 2 Using a piece of electrical tape temporarily mark that distance on the fiber cable from the unconnected end Ensure that the tape can be easily removed later but will not move during minor handling 3 At the fiber unit locate the drawer that houses the cable being replaced 4 Car...

Page 793: ... the replacement cable onto the tray in and out the rear corner and route it along the same path as the other fiber cables on that side of the drawer 9 After ravelling and routing ensure that the tape on the cable resides outside the drawer close to the fiber unit and with the same amount of cable slack as the other cables in the curlie ties Adjust as required 10 Slowly close the drawer to test th...

Page 794: ...er cable in a fiber management unit NTHW50 Curly ties Openings for fiber cables Sliding drawer Sliding latch Sliding spool Entry and exit corner for left side of fiber unit Entry and exit corner for right side of fiber unit PPT 3035 001 AC Mounting ear Fixed spool Fiber tray Label ...

Page 795: ...P cable page 784 3 Using the part number labels match a duplicate of the old cable to a pre assembled cable from Nortel Networks or if making a cable match quality ratings length and the connectors at either end The existing cable sheath has identification markings on it If making the cable add the connectors according to the manufacturer s instructions 4 Route the replacement cable parallel to th...

Page 796: ...efore unplugging the PIM cable The power cable must be unplugged before the PIM can be removed for replacement If the mate PIM is present and in service it maintains power to the shelf so that service is uninterrupted WARNUNG Verletzungsgefahr oder Geräteschäden Die PIMs Power Interface Modules können nicht während des Betriebs ausgetauscht werden Bevor die Netzkabel am PIM abgezogen werden muß de...

Page 797: ... the PIM up to the BIP 5 At the PIM pinch the tabs on the side of the connector to unplug it While pinching the tabs on the connector pull straight out 6 At the other end of the cable at the BIP disconnect the cable the same way 7 At the PIM press the connector of the replacement cable in until both tabs click The connector mates only one way 8 Route the cable up to the BIP through the cable manag...

Page 798: ...lf A2 4 A2 5 B2 4 B2 5 A2 1 A2 2 B2 1 B2 2 Top Bottom Upper front cooling unit Lower rear cooling unit A2 3 B2 3 A1 3 B1 3 Lower shelf A1 4 A1 5 B1 4 B1 5 A1 1 A1 2 B1 1 B1 2 Top Bottom PPT 2820 014 AA2 Lower shelf Upper shelf BIP B1 1 B1 2 B1 3 B1 4 B1 5 A1 1 A1 2 A1 3 A1 4 A1 5 A2 4 A2 5 A2 3 A2 1 A2 2 B2 4 B2 5 B2 3 B2 1 B2 2 ...

Page 799: ...cement cable 3 Get or make a fiber cable the same length with the same type of connectors that is an SC on each end If an inline attenuator is present keep it as part of the connection 4 Without disconnecting the original cable route the replacement cable to both end points and loosely tie wrap it in place 5 Duplicate the cable labels of the original cable onto the replacement 6 At each end of the...

Page 800: ... blades or amputate a finger Do not touch a live fan with anything WARNUNG Verletzungsgefahr Beim Arbeiten in der Nähe der Lüfter des Kühlaggregats besteht die Gefahr daß ein rotierender Lüfter lose Kleidung Haare oder Schmuck in die Lüfterblätter saugt oder einen Finger abtrennt Berühren Sie einen Lüfter niemals weder direkt noch indirekt WARNING Risk of injury equipment damage or service degrada...

Page 801: ...se tables and the figure Location of air filters in a Passport 15000 or 20000 page 806 are intended to be printed on one physical page for your records A clogged air filter may also cause alarm 7002 0003 to be generated When the filter is replaced it may need a few minutes of air flow for the alarm to clear When replacing an air filter consider cleaning the exterior surface of the Passport 15000 o...

Page 802: ...ort 20000 has a large slotted captive screw instead of a Phillips 5 Remove the air filter from its housing and put it aside If dust is visible on it bag it or remove it to another area to prevent dust re contamination 6 Holding the new filter by its short sides with the airflow arrows pointing upwards align it with the opening in the shelf and slide it gently in using even force at both corners Th...

Page 803: ...s 803 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 325 Location of the lower air filter PPT 2820 020 AA Captive screw Air filter cover ESD jack Vented kick plate at base of frame ...

Page 804: ...804 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 326 Location of the upper air filter PPT 2819 007 AC2 Edge of air filter Captive screw requiring screwdriver Air filter cover removed ...

Page 805: ...tch location Frequency Note The order number of an air filter for a Passport 15000 or 20000 is A0778937 Table 28 Schedule for replacing air filters and vacuuming equipment Year ____ Switch ID _____________ Switch ID _____________ Switch ID _____________ Filter Vacuum Person Date Filter Vacuum Person Date Filter Vacuum Person Date e g B B 20 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec ...

Page 806: ...ures 241 1501 240 5 2S2 Figure 327 Location of air filters in a Passport 15000 or 20000 PPT 2819 020 AE Passport 20000 Air filter cover installed Passport 15000 Cavity for air filter Air filter cover removed Air filter Captive screw ...

Page 807: ...s of the cables for an alarm BITS module in a Passport 20000 page 810 2 Inform the software network operator that disconnecting the cable to replace it will temporarily generate software alarms For information about BITS alarms refer to 241 5701 500 Passport 6400 7400 15000 20000 Alarms 3 Starting at the BIP unplug the ends of the old cable Unplugging either end of the cable at J2 generates softwa...

Page 808: ...edure job aid Figure 328 A typical alarm cable assembly PPT 3148 001 AA2 Pin 1 Pin 5 Pin 9 Pin 6 Pin 6 Pin 9 Pin 5 Pin 1 9 pin D sub connectors Length varies according to position of connection end points Label with part number Male connector Female connector ...

Page 809: ...aintenance and Upgrade 5 2S2 Figure 329 Connection points of the cables for an alarm BITS module in a Passport 15000 PPT 2820 040 AA J1 for alarm cable to BIP J2 for alarm cable to cooling unit J3 for BITS cable J4 for BITS cable Alarm BITS handles Captive screw Seal DO NOT REMOVE ...

Page 810: ...n a Passport 20000 PPT 3087 009 AE Rear frame upright Alarm BITS module PIM status LEDS MAC address module Fabric PIM at 7RU A1 and A2 PIM at 7RL B1 and B2 PIM at 15RU A4 and A5 PIM at 15RL B4 and B5 Handle Captive screw J1 for alarm cable to BIP J2 for alarm cable to cooling unit J4 for BITS cable J3 for BITS cable Fabric ...

Page 811: ... points of a cable path 2 If the interface cable is from a DS3 make a cable the same length with the same type of connectors attach the appropriate connector to the cable according to the manufacturer s instructions If the interface cable is from a DS1 use the prefabricated cables 3 Route the replacement cable to both end points and loosely tie wrap it in place 4 Duplicate the cable labels of the ...

Page 812: ...ion or wirewrap DS1 two A0718803 Telco Systems AWX432G30 9 1 m 30 ft 90 degree male 64 pin to 64 pin Amphenol Cinch RJ48 termination or wirewrap DS1 set of two A0718779 Telco Systems AXX432G5 1 5 m 5 ft 90 degree male 64 pin Amphenol Cinch to wirewrap wirewrap at RJ48 termination DS1 set of two A0718780 Telco Systems AXX432G25 7 6 m 25 ft 90 degree male 64 pin Amphenol Cinch to wirewrap wirewrap a...

Page 813: ...54G10 for standard LAN trunk cable IEEE 802 3 3 m 10 ft maleRJ 45 eight position modular a male RJ45 connector for a female connector on the hub that is linked to Preside Multiservice Data Manager Table 29 continued Interface cables between an EdgeLink 100 and a Passport 15000 or 20000 Type and quantity Part number Length Type of connector at EdgeLink Type of connector at other end Sheet 2 of 2 ...

Page 814: ...e timing is successfully restarted contact Nortel Networks technical support to close the case number The PEC for an alarm BITS module in a Passport 15000 is one of NTHR12 for balanced DS1 shielded twisted pair matched with CP type NTHR06 or NTHW06 NTHW76 for the external sync cable wire wrap assembly NTHW75 matched to the DS1 CP type NTHR06 or NTHW06 NTHR13 for balanced E1 shielded twisted pair m...

Page 815: ... Remove the module by firmly pinching the U shaped handle and gently pulling straight away from the switch 6 Put the module aside 7 Hold the replacement module firmly so that the U shaped handle is facing you and the captive screw is at your left 8 Align the module with the vacant opening and then align the connector on the module with the connector at the rear of the opening Removing the Passport...

Page 816: ... alignment of an alarm BITS module in a Passport 15000 9 Gently push the module straight in until its faceplate is flush with the surrounding surfaces Avoid bending any of the metal fingers or any of the connector pins PPT 3150 001 AA Incorrect alignment Correct alignment ...

Page 817: ...le ends the alarms generated by the software for the cooling unit and temperature For Passport 15000 only the J3 and J4 connectors on the replaced alarm BITS module that has PEC NTHR12 or NTHR13 may have had inline EMI filters installed The replacement alarm BITS module does not require the old filters since the unit is shipped with factory installed filters If the replacement Passport 15000 modul...

Page 818: ...re job aid Figure 332 Location of the alarm BITS module and cable connections in a Passport 15000 PPT 2820 040 AA J1 for alarm cable to BIP J2 for alarm cable to cooling unit J3 for BITS cable J4 for BITS cable Alarm BITS handles Captive screw Seal DO NOT REMOVE ...

Page 819: ...W08 Procedure steps 1 At the rear of the frame locate the alarm BITS module See the figure Location of the alarm BITS module and cable connections in a Passport 20000 page 821 2 Disconnect the alarm and BITS cables from the alarm BITS module 3 Unfasten the large slotted captive screw on the alarm BITS module 4 Remove the module by pinching the left captive screw with your left hand and place your ...

Page 820: ...NTHR13 may have had inline EMI filters installed See the figure An EMI filter on an alarm BITS connector of a Passport 15000 page 392 The replacement alarm BITS module does not require the old filters since the unit is shipped with factory installed filters If the replacement Passport 15000 module does not have the filters follow the procedure Installing EMI filters on the alarm BITS module page 5...

Page 821: ... BITS module and cable connections in a Passport 20000 PPT 3087 009 AE Rear frame upright Alarm BITS module PIM status LEDS MAC address module Fabric PIM at 7RU A1 and A2 PIM at 7RL B1 and B2 PIM at 15RU A4 and A5 PIM at 15RL B4 and B5 Handle Captive screw J1 for alarm cable to BIP J2 for alarm cable to cooling unit J4 for BITS cable J3 for BITS cable Fabric ...

Page 822: ...ps 1 At the rear of the switch locate the MAC address module to be replaced See the figure Location of the MAC address module in a Passport 15000 page 824 2 Cut the seal when instructed by Nortel Networks technical support 3 Unfasten the large slotted captive slotted screw 4 Remove the module by pinching the U shaped handle and pulling straight away from the switch Removing the module does not gen...

Page 823: ...nnector pins If you feel resistance when pushing the module in stop and re align 9 Align and fasten the captive screw Tighten until snug plus a 1 5 turn Ensure that you do not strip the threads or hole because the module cannot seat properly 10 Contact your software operator of the switch to begin re configuring the software 11 Verify with the software operator that the re configuration was succes...

Page 824: ...824 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Procedure job aid Figure 334 Location of the MAC address module in a Passport 15000 PPT 2820 039 AA Captive screw MAC handles Seal DO NOT REMOVE ...

Page 825: ...ching a captive screw in each hand and pulling straight out of the backplane using equal force on each screw Removing the module does not generate a software or hardware alarm This is normal 4 Put the module aside 5 Hold the replacement module so that the label reads upright and the arrows point upwards 6 Align the module with the vacant opening and then align the connector on the module with the ...

Page 826: ...6 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 335 Location of the MAC address module in a Passport 20000 PPT 3087 009 AG Rear frame upright Alarm BITS module Fabric MAC address module Fabric ...

Page 827: ...fiber unless you are certain the other end is not connected The laser travelling through a fiber cable can injure the human retina WARNUNG Gefahr von Augenverletzungen durch Laserstrahlen Blicken Sie nie direkt auf das Ende eines Glasfaserkabels und überprüfen Sie auch einzelne Faserenden nicht mit einem optischen Gerät wenn Sie nicht sicher sind daß das andere Kabelende nicht angeschlossen ist De...

Page 828: ... 3 0 cm 1 18 in If you are routing fiber optical Y splitter cable assemblies ensure that you have addressed the criteria for the cable as described for the type of FP in 241 1501 200 Passport 15000 20000 Hardware Description especially for the position of the coupler on each cable The position of the coupler affects the routing of this type of cable If you are routing cables through a fiber manage...

Page 829: ...the side of the frame towards the next leg of the cable path Route the cable to the closest cable management bracket When the optional extended cable management brackets are present on one or both sides of the frame route the cable to the closest cable management bracket then to the rear lowest arm innermost finger All cables from the same FP will eventually be fastened to the same finger For deta...

Page 830: ...ng the tie wraps For Y splitter fiber optical cables follow the manufacturer s method of dressing the cable For example it may not be recommended to put a tie wrap at a neck of a coupler where the fiber meets the coupler 9 Tuck the cable cluster into the cable management channel 10 Repeat step 1 to step 9 for each other FP of the same type and in the same group in the cage moving from the ends tow...

Page 831: ...ade 5 2S2 Procedure job aid Figure 336 FP cable paths front view lower shelf PPT 2820 016 AA Upper front cooling unit Cage Cage Cable brackets not shown Cable brackets not shown Cable management channel Up to overhead cable trough optional Down through raised floor optional Cable management channel ...

Page 832: ...ten the conduit junction box to the top rear of the NEBS 2000 frame using the 2 provided screws and threaded screw holes Tighten the screws to snug plus a 1 2 turn 2 Stop the conduit just past the lip of the holes in the conduit junction box leaving enough room for 4 or 8 cables to bend smoothly onto the strain relief bar at the rear of the BIP 3 If you are not using conduit position a cable ladde...

Page 833: ... cluster along the strain relief bar 5 Dress the power cable above the BIP so that it remains aligned 6 Cut the cable at about 38 cm 15 in below the strain relief bar wrap the end with electrical tape and leave it hanging 7 Repeat the previous two steps for the other 3 or 7 power cables Install them 1 at a time end to end from right to left across the rear of the BIP The bottom switch is powered f...

Page 834: ...dure job aid Figure 337 Overhead power input cables for the lower shelf connected to the BIP PPT 2820 024 AA3 From power source Top of frame To ground window Cable labels Insulation boot A1 A1 B1 B1 Lower shelf A2 A2 B2 B2 Upper shelf Strain relief bar Tie wrap ...

Page 835: ...Hardware procedures 835 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 338 Insulating boots and clamps at the rear of the BIP PPT 2820 035 AA Clamp fasteners Clamp Insulating boot ...

Page 836: ... 15000 or 20000 needs four cables two feeds a second switch in the same NEBS 2000 frame means two holes are needed Use only the number of knockouts as required to pass cable or conduit through the bottom frame plate Compliance to fire regulations mandates that no openings occur in the bottom of the frame CAUTION Risk of damage to power connections by weight Use tie wraps every 10 cm 4 in to fasten...

Page 837: ...ar of the frame route a power cable through the opening of the bottom plate Pass the cable through a hole in the plate Leave the plate unfastened for easier cable manipulation 5 Facing the rear of the frame route the cable through the right rear side opening as shown in the figure Power cabling to the BIP from the floor page 841 6 Route the cable up along the frame to the BIP Plan nesting your cab...

Page 838: ...ate terminal block Cut each cable at the strain relief bar 9 Wrap the end of the cable in electrical tape and leave it hanging 10 Permanently label the cable as indicated in the figure Overhead power input cables for the lower shelf connected to the BIP page 839 for example B1 Position the label so it can be easily read and traced to termination after all cables are installed 11 Repeat step 4 to s...

Page 839: ...nce and Upgrade 5 2S2 Procedure job aid Figure 339 Overhead power input cables for the lower shelf connected to the BIP PPT 2820 024 AA3 From power source Top of frame To ground window Cable labels Insulation boot A1 A1 B1 B1 Lower shelf A2 A2 B2 B2 Upper shelf Strain relief bar Tie wrap ...

Page 840: ...840 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 340 Insulating boots and clamps at the rear of the BIP PPT 2820 035 AA Clamp fasteners Clamp Insulating boot ...

Page 841: ... Installation Maintenance and Upgrade 5 2S2 Figure 341 Power cabling to the BIP from the floor PPT 2819 004 AB2 No cable or tie wrap is to cross these surfaces Nest power cables here Zig zag bar Strain relief bar Tie wrap Through bottom rear plate of the frame A1 A1 ...

Page 842: ...d as follows starting at the card on the right and proceeding to the right for each cage Procedure steps 1 On the faceplate of each card open each latch fully by pinching the inner edge of the latch and lifting away from the faceplate 2 While holding each latch open horizontally gently slide the card inwards until it stops and the faceplate is flush with the shelf edges above and below it There ar...

Page 843: ... 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 342 Upper transportation pockets for card latches PPT 2819 005 AB2 Unseated modules at transportation row of latch pockets Outer ridge unused Latch pocket Slot number ...

Page 844: ...844 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 343 Lower transportation pockets for card latches PPT 3148 002 AA For lower card latch transportation position ...

Page 845: ...ic in position unfasten the 2 slotted captive screws of the retaining strap See the figure Straps retaining Passport 20000 fabrics in the transportation position page 848 Be careful not to let the fabric slip out of the transportation notches at the corners The fabric can rest against the notches such that the upper alignment bushings tilt away from shelf assembly however tapping the fabric can ca...

Page 846: ...ckage typically you can feel it but not see it When you feel blockage stop the insertion and re align the fabric hinge pins If the blockage persists contact your Nortel Networks technical support representative 6 When the alignment bushings reach the end of the groove the fabric lever is almost fully closed Fully seat the fabric and depress the reset button by closing the fabric lever flush with t...

Page 847: ... protective tape over fabric airflow opening PPT 3065 007 AA2 Guide for fabric alignment bushings Notch to position fabric during transportation Notch to position fabric during transportation Fabric cage Tab to fasten fabric during transportation Tab to fasten fabric during transportation Transportation tape covers this opening Mounting ear ESD jack ...

Page 848: ...2 Figure 345 Straps retaining Passport 20000 fabrics in the transportation position PPT 3087 008 AB Transportation notch for cover hinge bushing Alignment grooves for fabric cover hinge sleeve Transportation strap Fabric cover Fabric handles Fabric lever ...

Page 849: ...es 849 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Figure 346 A fabric of a Passport 15000 front view PPT 3381 002 AA Orientation arrow Hinge peg Lever Casing Captive screw Handle Hinge peg Status LEDs ...

Page 850: ... Locations of notches for fabric hinge bushings on Passport 20000 shelf assembly PPT 3087 008 AA4 Transportation notch for cover hinge bushing Alignment grooves for fabric cover hinge sleeve For transportation strap Fabric cover Backplane Fabric lever Fabric handles ...

Page 851: ...ntenance and Upgrade 5 2S2 Figure 348 A fabric of a Passport 20000 rear view PPT 3065 004 AA3 Latching handle of fabric cover Upper alignment bushing Captive screw Upper alignment bushing Guide pin keyways Bottom backplane connector pins upper covered Transportation protection cover ...

Page 852: ... 852 This table applies to a US Robotics Procedure steps 1 Set the modem dip switches as specified in the table Modem settings of the hardware dip switches page 852 The table applies to a US Robotics 56K modem as an example of the settings you must apply Procedure job aid Table 30 Modem settings of the hardware dip switches Switch number Description of the setting Required setting 1 modem ignores ...

Page 853: ...ion Maintenance and Upgrade 5 2S2 7 loads Y or Y1 configuration from user defined NVRAM off up 8 disables command recognition dumb mode off up Table 30 continued Modem settings of the hardware dip switches Switch number Description of the setting Required setting Sheet 2 of 2 ...

Page 854: ... FPs in the shelf Ensure that their rear connectors are not touching the backplane The CP in slot 0 must remain seated 2 Facing the power source that feeds the BIP switch on power to the BIP unless the BIP is already sharing power through a C tap from larger cables WARNING Risk of injury by fan blades While working on any equipment near the cooling unit fans be continuously aware that the rpm of a...

Page 855: ...2 off 6 On the alarm module test the operation of the LEDs in the BIP by pressing the button labelled Test LED that is identified in the figure Location of alarm module status LEDs page 864 The BIM breakers can be on or off The six LEDs below the button pass the test when they stay on for approximately 10 seconds 7 After all breakers of each BIM are switched on observe the LEDs cycling from solid ...

Page 856: ...ures 241 1501 240 5 2S2 Procedure job aid Figure 349 Circuit breakers on the front of the BIP PPT 2820 011 AB Breaker BIM for B2 BIM for A2 BIP May be covered by a filler plate BIM for B1 power input feed BIM for A1 power input feed ...

Page 857: ...anel connection the sparing panel fanout panel or a part of either one The one for six sparing panel NTQS31 has the hardware capability for monitoring the transmit signal on any port on a specific FP Ports of the same number cannot be monitored on different FPs at the same time The monitoring signal of the panel is 25 dB lower than the transmit signal so that the transmission is insignificantly af...

Page 858: ...instructions 5 Run the test equipment to verify connectivity according to the equipment manufacturer s instructions 6 Record the test result for the FP to sparing panel port path 7 Repeat this procedure until you cycle through all of the ports that are connected to the part that was replaced 8 For each port that failed the transmit connectivity test test the FP and check the cable connectors cable...

Page 859: ...red up Prerequisites You must be familiar with Safety considerations and best practices page 53 Test the power output connections from a system of ac rectifiers by following the instructions provided by that product When the system of ac rectifiers is an MFA150 power system ensure that you have done Checking power output from a system of ac rectifiers page 266 and then follow the testing instructi...

Page 860: ...e Procedure steps 1 Facing the front of the BIP ensure all of the breakers are off O is pushed in 2 Verify there is no potential difference at the rear of the BIP using a voltmeter as follows Place the positive lead of the meter on the A1 stud and the negative lead of the meter on the A1 stud A correct hookup shows 0 0 volts Repeat this step for the A2 B1 and B2 feeds 3 Using an ohmmeter at the re...

Page 861: ... negative and ranges within 40 and 60 V dc by applying the voltmeter s COM LO or black lead to the BIP s A1 lug and the V HI or red lead to the BIP s A1 lead A system with batteries can read up to 65 V dc While probing the terminals with the multi meter the voltage at the unpowered A or B feed is slightly less than the voltage at the powered feed For example if the powered reading is 52 V dc the u...

Page 862: ...e identifications are in the site records 13 Seat all the BIMs in the BIP 14 Switch the BIP breakers on one at a time from right to left A breaker is on when the is pushed in Although other equipment turns on they will be tested by a different procedure later 15 Ensure the LEDs on the BIM at the front of the BIP are showing green If showing red switch the BIM breakers off and re inspect the cablin...

Page 863: ...Chapter 17 Hardware procedures 863 Passport 15000 20000 Hardware Installation Maintenance and Upgrade 5 2S2 Procedure job aid Figure 350 Location of BIM status LEDs PPT 2819 022 AA BIM status LEDs ...

Page 864: ...864 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 351 Location of alarm module status LEDs PPT 2819 015 AA LED test button Alarm module status LEDs ACO button Status LEDs ...

Page 865: ... Maintenance and Upgrade 5 2S2 Figure 352 Overhead power input cables for the lower shelf connected to the BIP PPT 2820 024 AA3 From power source Top of frame To ground window Cable labels Insulation boot A1 A1 B1 B1 Lower shelf A2 A2 B2 B2 Upper shelf Strain relief bar Tie wrap ...

Page 866: ...866 Chapter 17 Hardware procedures 241 1501 240 5 2S2 Figure 353 Insulating boots and clamps at the rear of the BIP PPT 2820 035 AA Clamp fasteners Clamp Insulating boot ...

Page 867: ...art is inside a pouch remove it and the pouch Remove the part from the pouch or container by holding only its top and bottom edges Be ready for it to be heavier than it looks 5 Install the part as instructed 6 Store the container and packing material for re use CAUTION Risk of equipment damage by ESD Unpack a card or module only minutes before it is to be inserted in its slot in a Passport The pac...

Page 868: ...p or equivalent device into a properly grounded receptacle and wear the strap whenever handling a hardware part 3 Open the container of the shelf assembly When cutting the tape or straps that seal the container make very shallow cuts Do the box ends before the sides so that you can raise the middle slightly to cut it 4 Gently remove any loose padding surrounding the contents if present Avoid conta...

Page 869: ... clasps are at the bottom of each corner 2 Release each clasp by lifting the key and then turning it counter clockwise 3 Grasp the top of the crate and lift straight up 4 Store the upper half of the crate where it will not interfere with the installation of the Shasta 5000 5 Cut the metal strap that holds the Shasta 5000 to the base of the crate 6 Locate the 2 screws in the bottom corners at the f...

Page 870: ... management channel cover is closed 2 At the rear of the frame or other mounting apparatus for each Passport 15000 ensure that the fabric casings or levers are closed 3 Select the long bristle dusting attachment for the vacuum 4 While standing on a ladder vacuum the top of the mounting apparatus Use slow brushing motions to prevent masses of dust from falling into the top of the frame or from bein...

Page 871: ...without friction Remove the dust brush to improve access if necessary 7 Vacuum the floor around the frame especially in front of the kick plates 8 Record the date of vacuuming of the switch on the same form that is used for the switch s air filter replacement namely on a hardcopy of the table Schedule for replacing air filters and vacuuming equipment page 805 ...

Page 872: ...872 Chapter 17 Hardware procedures 241 1501 240 5 2S2 ...

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Page 874: ...emark of ADC Telecommunications Inc AMP MATE N LOK and Z PACK are registered trademarks of Tyco Electronics of Canada Ltd Astec Helios MFA150 and Advanced Power Systems are trademarks of Astec Advanced Power Systems EdgeLink is a trademark of Telco Systems Pozidrivis a registered trademark of Phillips Screw Company VT100 is a trademark of Digital Equipment Corporation Publication 241 1501 240 Docu...

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