Nidec AD1A008FBBNH User And Maintenance Manual Download Page 100

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Summary
Preface

P. 6

Chapter 2

P. 17

Technical data

Chapter 5

P. 76

Reception, storage

and installation

Chapter 4

P. 54

General information

Chapter 3

P. 47

Application notes

Chapter 6

P. 115

Options

Chapter 7

P. 129

Preventive maintenance

Chapter 1

P. 15

Overview

and installation diagram

Answer Drives 1000

100

5.7.1 INPUTS EXP

ANSION BOARD (GIABA)

GIABA BOARD CONNECTORS

J1-6

J1-5

J1-8

J1-10

J1-12

JE-39

JE-41

J1-7

J1-9

J1-11

JE-38

JE-40

AGND

AI4 -

AI3 -

DI7

GND

AI4+

AI3+

DI6

DI8

Do not connect

analogue 0V I/O

Reference for digital inputs

Do not connect

Programmable and

opto-isolated analogue

inputs ±10 V (±20 mA)

Differential configuration

(Rin=33K)

Programmable and

opto-isolated digital inputs

Voltage range 0+36Vdc

24 Vdc-5mA

‹16V=0, ›20V=1

GIABA board:

GIABA board installed on BASIS board

Summary of Contents for AD1A008FBBNH

Page 1: ...ge and installation Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram...

Page 2: ...Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram 2 Answer Drives 1000 USER AND MAINTENANCE MANUAL CODE IMAD10002EN REVI...

Page 3: ...Summary Preface P 6 3 REVISION DATE DESCRIPTION 00 30 JULY 2015 first issue Answer Drives 1000 IMAD10002EN REV 00 30 JULY 2015...

Page 4: ...053 2 10 8 Size IVN AD1A066 2 10 9 Size VN AD1A086 108 2 10 10 Size VIN AD1A125 166 2 10 11 Size VII AD1A210 260 290 2 10 12 Size VIII AD1A350 370 440 480 520 3 Application notes 3 1 Principle of ope...

Page 5: ...able speed electric drives 5 9 1 1 Installation environment definitions 5 9 1 2 Categories of EN 61800 3 5 9 1 3 Solutions used to ensure compliance with emissions 5 9 2 RFI filters for radio frequenc...

Page 6: ...ation in dusty environment with corrosive substances excessive vibrations or operating temperature outside the rated data The customer is obliged to buy original spare parts otherwise the guarantee wi...

Page 7: ...obtain all the information about it and the safety rules concerning the use of the complete equipment system It is absolutely forbidden to use the AD1000 before having read and understood the instruct...

Page 8: ...ing a series of strict checks and tests before shipment The proper operation over time of the AD1000 depends on its proper use and its proper maintenance in accordance with the instructions listed in...

Page 9: ...nnel the equipment and the surrounding environment The written safety rules are intended to all authorized and trained personnel who will perform the different tasks and operations related to the AD10...

Page 10: ...to the text parts marked with this symbol WARNING NOTE Indicates a warning or a note about key functions or useful information Pay attention to the text parts marked with this symbol ADDITIONAL INFORM...

Page 11: ...the partly completed machinery without the protective casings provided Pay close attention to the signs and areas where this symbol appears DO NOT SMOKE OR USE OPEN FLAMES IN THE VICINITY OF THE PART...

Page 12: ...to the signs and areas where this symbol appears DANGEROUS TEMPERATURE It indicates a danger with risk of injury to the user operator who incorporates the device or to the personnel in charge It is c...

Page 13: ...ic application A drive system is a partly completed machinery A partly completed machinery is only intended to be incorporated or assembled with other machinery or other partly completed machinery or...

Page 14: ...the equipment It is not allowed to operate the AD1000 before the equipment plant machinery in which it must be incorporated or in which it must be installed is declared complying with the rules of th...

Page 15: ...exible modular design can also be easily configured to meet the most challenging applications Its highly responsive built in intelligence enables it to continuously monitor operating conditions and ad...

Page 16: ...VIDED CHECK THAT THE SUPPLY MATCHES THE ORDER Paragraph 5 1 IF THE DRIVE MUST BE CONNECTED TO AN IT NETWORK CHECK THE REQUIREMENTS OF CHAPTER 5 7 Chapter 5 7 INSTALL THE AD1000 IN A CABINET Chapter 5...

Page 17: ...n 0 1Hz Sliding compensation Output current control Scalar control with Sensorless performance Vector V f Voltage frequency adjustment with constant or variable ratio with torque current control Excel...

Page 18: ...sizes from 350F to 520 F the internal braking switch is not available AD1 A XXX F B N F H N N N 00 NN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 AD1000 Product series Cooling A Air Input Voltage...

Page 19: ...LY 1 1 Drive type 2 Serial number 3 Production testing date 4 Input voltage 5 Input frequency 6 Number of input phases 7 Input current 8 Maximum symmetrical short circuit current 9 Auxiliary voltage 1...

Page 20: ...3C2 Solid parts IEC 721 3 3 Class 3S2 Up to 1000 m 3280 ft above sea level Above 1000 m 3280 ft above sea level the rated output current is reduced by 1 for every 100 m 328 ft additional Maximum heigh...

Page 21: ...nt conditions Transport Environmental temperature Relative humidity Atmospheric pressure Vibrations Shock Free fall Transport the drive in its protective packaging according to IEC 721 3 2 From 25 C t...

Page 22: ...28FBBNH AD1A036FBBFH AD1A053FBNFH AD1A086FBNFH AD1A125FBNFH AD1A0P4FBBNH AD1A008FBBNH AD1A015FBBNH AD1A022FBBNH AD1A030FBBFH AD1A045FBNFH AD1A066FBNFH AD1A108FBNFH AD1A150FBNFH kW 1 5 4 0 7 5 11 18 5...

Page 23: ...0FBNFH AD1A480FBNFH kW 132 200 280 355 450 160 225 280 400 A 239 356 480 616 750 287 395 480 690 HP 200 300 400 550 650 250 350 450 600 A 226 333 477 605 725 281 388 501 676 A 200 285 385 510 585 240...

Page 24: ...100 100 90 100 100 90 100 100 100 100 85 85 100 100 100 100 100 100 100 85 80 85 100 80 90 92 100 85 100 93 90 100 90 90 75 100 71 81 84 90 70 88 87 81 84 80 80 100 100 100 100 100 100 100 100 100 100...

Page 25: ...Overview and installation diagram Answer Drives 1000 25 XXXXXXXXXX 2 2 2 6 SWITCHING FREQUENCY AD1000 100 100 100 100 100 100 100 100 80 80 80 80 80 80 80 80 65 65 65 100 100 100 100 100 100 100 100 8...

Page 26: ...ND ENERGY EN 50178 ELECTRONIC EQUIPMENT IN POWER PLANTS Working temperature Storage temperature Three phase voltage Relative humidity Altitude above sea level Degree of protection Cooling 0 40 C derat...

Page 27: ...load Ground fault cl 2 150 X60s every 10 min CONNECTIONS TO THE MOTOR Over voltage Drive overtemperature Engine overspeed Overload cl 1 110 X60s every 10 min Serial tear Three phase voltage from 0 to...

Page 28: ...12 5 V 10V 0 4 20mA 2 calibrable and configurable opto isolated analogue outputs 10Bit sign Voltage 0 10V 2mA current 4 20mA 1 relay output NO C NC 250V 2A DRIVE OK 2 configurable opto isolated digita...

Page 29: ...6 555 120 165 450 900 1350 66 330 660 225 555 1100 Cl 2 W 22 225 450 66 120 330 660 1100 45 276 555 165 450 900 Control W 40 40 40 40 40 40 50 50 40 40 40 40 40 50 Ventilation Capacity m3 h NA 100 100...

Page 30: ...0 100 60 90 100 Ventilation Capacity m3 h 500 800 1400 280 800 1400 280 500 1400 1400 500 800 1400 ft3 s 293 16 471 824 471 824 164 293 824 824 293 471 824 Fan data Voltage V 230V 50 60Hz Internal Pow...

Page 31: ...Drives 1000 31 2 2 9 OVERALL DIMENSIONS AND WEIGHTS 2 9 1 SIZE I 2 9 OVERALL DIMENSIONS AND WEIGHTS Net Weight KG 4 Lbs 8 8 SIZE DIAGRAM Par AD1A0P3 0P4 0P6 Size I 2 9 1 AD1A008 Size II 2 9 2 AD1A011...

Page 32: ...Drives 1000 32 2 2 9 2 SIZES II III IIIX IIIL BASIS CONTROL BOARD Type Taglia Taille Frame II III IIIX IIIL D mm 223 5 223 5 245 5 260 in 8 8 8 8 9 67 10 24 H mm 341 5 441 5 466 5 466 5 in 13 44 17 3...

Page 33: ...storage and installation Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation dia...

Page 34: ...86 108 AD1A066 AD1A125 150 166 AD1A086 108 AD1A125 AD1A150 166 W W2 mm mm 250 264 250 264 260 264 274 274 in in 9 84 10 39 9 84 10 39 10 24 10 39 10 78 10 78 H Ha mm mm 675 286 5 755 286 5 1000 306 5...

Page 35: ...nstallation Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer D...

Page 36: ...hapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 36 2 9 6 SIZES VIII 2 2 9 6 SIZES VIII Version with Cart Option The Ca...

Page 37: ...Answer Drives 1000 37 SIZE DIAGRAM Par AD1A0P3 0P4 0P6 Size I 2 10 1 AD1A008 Size II 2 10 2 AD1A011 015 Size III 2 10 3 AD1A018 022 Size IIIX 2 10 4 AD1A028 Size IIIL 2 10 5 AD1A30 036 Size IIIN 2 10...

Page 38: ...agram Answer Drives 1000 38 2 2 10 TERMINAL BOARD AND POWER DIAGRAMS Symbols used to identify the auxiliary and power terminals Power terminals L1 network input L2 network input L3 network input PE gr...

Page 39: ...stallation Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Dr...

Page 40: ...and installation Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram An...

Page 41: ...er 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 41 2 2...

Page 42: ...nd installation Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answ...

Page 43: ...ter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 43 2...

Page 44: ...Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 4...

Page 45: ...4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 45 2 2 10...

Page 46: ...hapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 46...

Page 47: ...odule Power and drive board IGBT power modules Figures 3 1 1 3 1 2 show a wiring diagram of the AD1000 The drive consists of three main sections Drive section converts the input AC voltage at fixed fr...

Page 48: ...47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 48 3 3 2 GENERAL FORMULAS THAT DESCRIBE THE OPER...

Page 49: ...metres feet 0 3048 metres millimetres 0 0394 metres Torque Newton metre 0 7376 lb ft lb ft 1 3558 Newton metre lb in 0 0833 lb ft lb ft 12 00 lb in Rotation RPM 6 00 degrees sec RPM 0 1047 rev sec deg...

Page 50: ...ntactor must be interlocked with the drive running logic In case of failure of the AD1000 the driving shaft rotates freely if this is not permissible it is necessary to install a mechanical brake With...

Page 51: ...very short rising edge The voltage of the pulses can be depending on the characteristics of cables of a double value at the motor terminals this can cause additional stress to the motor insulation The...

Page 52: ...n to avoid the possibility of self excitation of the motor with consequent serious damage to both the machine and the operator Insulation of the motor Table 3 6 1 shows how to select the motor insulat...

Page 53: ...units Consult the motor manufacturer NOTE 2 EXPLOSION PROOF MOTORS EX Consult the motor manufacturer for motor insulation problems and additional requirements for explosion proof motors EX NOTE 3 LARG...

Page 54: ...the system 4 1 TECHNICAL STANDARDS APPLIED The AD1000 drive is designed manufactured and tested in accordance with the ESSENTIAL SAFETY REQUIREMENTS mentioned in Annex I of the European Directive 200...

Page 55: ...irements of UL certification if the following is observed 1 Use cables or copper bus bars in Class 1 65 75 C 140 167 F with the cross section mentioned in this manual in accordance with the drive size...

Page 56: ...ls of the AD1000 are hazardous both when the drive is disabled and when it is not in operation Consider also that the motor may rotate at any time as soon as power is connected and the capacitor batte...

Page 57: ...automatically restart the unit Do not activate these functions if dangerous situations can occur Do not change the insulation distances or remove insulation roofing and materials The AD1000 provides a...

Page 58: ...rostatic discharge ESD Use a maintenance kit for electrostatic charges Wear properly grounded static straps Handle the boards by the edges Boards must not come into contact with highly insulating mate...

Page 59: ...osive chemicals can penetrate inside the electrical panel or internal components DANGER RISK OF FIRE SERIOUS DAMAGE OR INJURY The AD1000 drives are devices of open type and must mandatorily be install...

Page 60: ...inst electrostatic discharge ESD Use a maintenance kit for electrostatic charges Wear properly grounded static straps Handle the boards by the edges Boards must not come into contact with highly insul...

Page 61: ...per or unauthorized maintenance DANGER RISK OF DEATH OR ELECTRIC SHOCK It is necessary to take the following compulsory measures before the maintenance of this unit Perform the power supply locking di...

Page 62: ...lectrostatic discharge ESD Use a maintenance kit for electrostatic charges Wear properly grounded static straps Handle the boards by the edges Boards must not come into contact with highly insulating...

Page 63: ...qualifications according to EN50110 1 and or any instructions applicable in the country of use of the AD1000 for low and medium voltage electrical systems and equipment The personnel involved must hav...

Page 64: ...ine user during operation the operator in charge of the dismantling during decommissioning to establish and implement the necessary access restrictions and instruct personnel authorized to access on a...

Page 65: ...g sequences and the risks related to them It is also essential that the technical personnel authorized to access the AD1000 has full knowledge of this manual and the manuals of the system equipment ma...

Page 66: ...nted system stops Different maintenance criteria may be defined with Nidec ASI S p A in the case of different environmental or site conditions or special installation The air cooled compartments are a...

Page 67: ...ns of fixed type are made by the AD1000 drive panels and covers The guards are intended to prevent access to the AD1000 parts during operation DANGER It is strictly forbidden to restart the AD1000 aft...

Page 68: ...n the country in which it is incorporated installed DANGER Personnel in charge of management and maintenance must be an experienced and instructed person who received the suitability and authorization...

Page 69: ...e enabling the power supplies make sure that no maintenance operation is being carried out on the AD1000 4 7 3 SHEARING Risk of shearing may arise by moving parts mainly as a result of the operator ap...

Page 70: ...EXPLOSIVE ATMOSPHERE The AD1000 is not suitable for working in explosive or classified environments The AD1000 therefore is not suitable for use in areas explosive or partly explosive classified wher...

Page 71: ...the laws in force in the country where the devices are used and according to the EC Directives avoiding that there are shadow areas likely to cause nuisance annoying effects of glare or stroboscopic e...

Page 72: ...energize in advance all the power supply circuits DANGER The AD1000 does not have interruption and or circuit breaking devices on the motor side and at the internal circuits All electrical connection...

Page 73: ...technicians enabled to these tasks must have specific skills in the electronic power drives sector Be authorized by the final system integrator to operate on the AD1000 on site Be familiar with the s...

Page 74: ...CAUTION Never work on the equipment when power sources are connected or enabled When working on the device turn off the switches and lock them in the open position CAUTION Make sure that all safety d...

Page 75: ...ccording to European regulations relating to graphical symbols to be used on equipment Directive 92 58 EEC The plates in question are located in a visible position CAUTION It is absolutely forbidden t...

Page 76: ...carefully check the bill of materials to make sure to have received all the components including diagrams and dimension drawings If any part is damaged or missing the purchaser must immediately file a...

Page 77: ...controlled temperature Although each drive is adequately protected against environmental and weather conditions there are environmental conditions that can reduce its performance operation and lifeti...

Page 78: ...al information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 78 4 5 3 2 INSTALLATI...

Page 79: ...block the passage of air flow when installing the unit Size I II III IIIX IIIN IVN VN VIN VIL VII VIII A mm in 25 1 50 2 50 2 50 2 100 3 9 100 3 9 50 2 50 2 B1 mm in 100 3 9 100 3 9 100 3 9 100 3 9 10...

Page 80: ...e the inlet air is drawn Possible solutions provide guides for the inlet and outlet air flow provide air input and output from the different sides of the electrical panel cool air inlet in the lower p...

Page 81: ...MBER Protection against contact and foreign bodies entrance 0 No protection 2 Protection against foreign bodies of medium size 12 mm finger 4 Protection against granular foreign bodies 1 mm tools wire...

Page 82: ...15 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 82 5 5 3 5 ACCESS TO THE TERMINAL BOARDS AD1A sizes IIIN IVN VN VIN AD1A sizes I I...

Page 83: ...terminals of the control board are shown in par 5 6 and the auxiliary power supply in par 2 10 a In place of the disconnector and fuses it is possible to use a circuit breaker with rated current Im _...

Page 84: ...x3 2 FWP 15B 14 2 5 10 AWG max 0 5 4 425 5 AD1A0P6F AC 15x2 FWP 20B 14 2 5 10 AWG max 0 5 4 425 5 AD1A008F AC 15x3 FWP 20B 14 2 5 4 AWG max 2 1 47 5 AD1A011F AC 20x3 FWH 40B 12 4 10 AWG max 0 5 4 425...

Page 85: ...AC 350x3 3xFWH 500A 2X3 0 2X95 3x1xM10 22 5 16 59 18 AD1A290F AC 500x3 3xFWH 600A 3X3 0 2X95 3x4xM10 22 5 16 59 18 AD1A350F AC 600x3 3xFWH 700A 3X4 0 3X120 3x4xM10 22 5 16 59 30 AD1A370F AC 770x3 3xFW...

Page 86: ...D1A011F AC 20x3 FWH 40B 12 4 10 AWG max 0 5 4 425 65 AD1A011F AC 25x2 FWP 40B 12 4 10 AWG max 0 5 0 37 65 AD1A015F AC 30x3 FWH 45B 10 6 10 AWG max 0 5 0 37 65 AD1A015F AC 30x2 FWP 50B 10 6 10 AWG max...

Page 87: ...5 3x4xM10 22 5 16 59 65 AD1A350F AC 600x3 3xFWH 700A 3X4 0 3X120 3x4xM10 22 5 16 59 65 AD1A370F AC 770x3 3xFWH 800A 4X4 0 4X120 3x4xM10 22 5 16 59 65 AD1A440F AC 800x3 3xFWH 1000A 4X4 0 4X120 3x4xM10...

Page 88: ...P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 88 5 5 4 2 AUXILIARY POWER SUPPLY Ventilation The AD1A125 520F drives require a...

Page 89: ...nces and single phase operating conditions The input reactor absorbs the disturbances on the power supply line that may otherwise damage or block the drive or other sensitive devices and reduces the h...

Page 90: ...ELC40969902 ELC40969902 ELC22306602 ELC22306602 AD1A015F ELC22386202 ELC22386201 ELC40969902 ELC40969902 ELC22306603 ELC22306602 AD1A018F ELC22386203 ELC22386202 ELC40969903 ELC40923003 ELC22306603 EL...

Page 91: ...D1A290F 1000203897 1000203896 ELC40821103 ELC40821102 1000203884 1000203882 AD1A350F 1000203898 1000203897 ELC40821103 ELC40821107 1000203885 1000203884 AD1A370F 1000203899 1000203898 ELC40821103 ELC4...

Page 92: ...5 5 6 CONTROL SECTION 5 6 1 BASIS BOARD LED 5 6 CONTROL SECTION 5 6 1 Initials Colour Function Description DL1 DL2 DL3 DL4 DL5 Yellow Red Red Green Green DSP DRIVE OK DSP PROTHW WATCHDOG Power supply...

Page 93: ...resistor between TXRX and TXRX not connected Analogue output in 0 4 20mA current Analogue output in 10V 2mA voltage Default 500X ballast resistor analogue input 1 connected 500X ballast resistor analo...

Page 94: ...er Drives 1000 94 CONNECTORS 5 NOTE If the Encoder expansion board is installed the P30 of the Basis board is no longer accessible In this case it must be left open using if necessary the P30 of the e...

Page 95: ...le relays Terminal J3 1 J3 2 J3 3 J3 4 J12 13 J12 14 J12 15 J12 16 J12 17 J12 18 J12 19 J12 20 J12 21 Initials TXRX TXRX GND SH AO 1 AO 2 POT 10V POT 10V RL1 Fault N RL1Fault C RL1 Fault NC RL2 DO3 PR...

Page 96: ...J12 24 J12 25 J12 26 J12 27 J12 28 J12 29 J12 30 J12 31 J12 32 J12 33 J12 34 J12 35 J12 36 J12 37 Initials DI 3 Prog DI 4 Prog DI 5 Prog DI 2 Prog RV DI 1 Start Stop FW DI 0 Drive Enable DO1 Progr se...

Page 97: ...nstallation Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer D...

Page 98: ...54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 98 5 EXAMPLE...

Page 99: ...sion board Digital inputs The three additional configurable and opto isolated digital inputs are identified by DI6 JE 38 DI7 JE 39 and DI8 JE 40 Voltage range 0 36Vdc Rated voltage 24Vdc Inputs rated...

Page 100: ...ves 1000 100 5 5 7 1 INPUTS EXPANSION BOARD GIABA GIABA BOARD CONNECTORS J1 6 J1 5 J1 8 J1 10 J1 12 JE 39 JE 41 J1 7 J1 9 J1 11 JE 38 JE 40 AGND AGND AI4 AI3 DI7 GND AI4 AI3 DI6 DI8 Do not connect ana...

Page 101: ...ional configurable analogue inputs are identified by AI3 J1 11 AI3 J1 12 and AI4 J1 9 AI4 J1 10 The input range is 10V 20mA in differential configuration See the jumpers P1 and P2 of the expansion boa...

Page 102: ...r 1 P 15 Overview and installation diagram Answer Drives 1000 102 5 5 7 2 INPUTS OUTPUTS EXPANSION BOARD GIABB GIABB BOARD CONNECTORS J1 6 J1 5 J1 8 J1 10 J1 12 J1 7 J1 9 J1 11 J10 AGND AGND AI4 AI3 A...

Page 103: ...ansion board provides the Profibus DP and Modbus TCP slave communication buses it is connected to the Basis board through J7 and J8 Technical data Operating temperature 20 C 50 C Storage and transport...

Page 104: ...MECHANICAL INSTALLATION CHECKLIST Ambient temperature and humidity comply with the specifications The unit is properly fixed on a vertical non flammable surface Cooling passage unobstructed ELECTRICAL...

Page 105: ...te network The private network is characterized to be powered by a dedicated medium voltage network and does not supply residential areas Typically private networks feed commercial buildings offices i...

Page 106: ...to fix the covers at intervals not exceeding 100 mm in the points where radiation could escape Separate the dirty side from the clean side relative to the radiation disturbance using metal covers and...

Page 107: ...RFI FILTER see table 5 5 1 for the filters codes RFI in networks with grounded neutral TN or TT The filters are suitable only for networks with grounded neutral e g European public 400 V network Accor...

Page 108: ...sistance 30 X the network will be connected to ground potential through the drive EMC filter capacitors This may cause danger or damage the unit 5 9 2 2 REMOVING THE RFI FILTER ON DRIVE AD1A030 166F A...

Page 109: ...D1000 units are provided with EMC filter installed inside or outside of the drive according to its size Optional RFI filters are available for using the drive in the first environment NOTE a If the dr...

Page 110: ...ts the drive PE terminal directly with the corresponding terminal of the motor This cable has the function of providing a preferential way of closing in order to return to the drive the disturbances g...

Page 111: ...f device Replace the device with a less sensitive one or power the drive with a dedicated transformer 5 9 4 MOTOR CABLES 5 9 4 1 5 9 4 2 Connections on drive side a The PE conductors and the screens m...

Page 112: ...nded on both sides both PE conductors and the screens of such cables FERRITES For applications in which more motors are connected to one drive and is not possible to completely screen the cables due t...

Page 113: ...utside also on the PE bus bar at the other end of the cable the screen must be firmly connected to the housing of the transmitting or receiving unit When grounding screened cables use a 360 connection...

Page 114: ...e to the regulations of the country in which the drive will be installed The screen of the power cables must be connected to the PE terminal of the drive to meet the safety requirements In multi motor...

Page 115: ...the braking unit with the 10th character the letter B in the 10th position indicates that the brake is mounted inside while the letter N indicates that the AD1000 has no braking unit installed See Cha...

Page 116: ...C402439 AD1A028 20 X 33 X 9 4 28 ELC40950302 40 690 40FE 6 6URS7 40 ELC402439 AD1A030 20 X 33 X 9 4 28 ELC40950302 40 690 40FE 6 6URS7 40 ELC402439 AD1A036F 20 X 33 X 9 4 28 ELC40950302 40 690 40FE 6...

Page 117: ...he resistor cables Alternatively it is possible to use two screened cables with the same cross section of input cables The maximum cable length of the resistor is 5 m 16 5 ft For connection see the dr...

Page 118: ...the braking resistor in parallel to the capacitor bank As soon as the DC voltage returns to its normal values the power transistor is disabled The ohmic value of the resistor and its power depend on...

Page 119: ...s shown in the following table Table 6 2 3 Braking Voltage for drives voltage class After calculations the braking resistor can be selected using the following values ohm value X braking energy J work...

Page 120: ...tional kits are available for remote control of the keypad on the door 6 3 KEYPAD 6 3 1 GTRK GTRKB GTRKA ELC452936 1000087515 1000094381 Keypad remote control kit for AD1A0P3 028F Basic keypad remote...

Page 121: ...129 Preventive maintenance Chapter 1 P 15 Overview and installation diagram Answer Drives 1000 121 6 Figure 6 3 1 Keypad installation shell The installation of the shell requires this slot on the ele...

Page 122: ...conditions of use of the STO safety function are described in the above mentioned document in accordance with IEC 60204 1 Safety of machinery Electrical equipment of machines EN 60204 1 2006 06 at pa...

Page 123: ...he fault status e g welded contacts for closing and or opening cannot be closed or open at the same time The NO Normally Open contact feeds the drivers and the NC Normally Closed acts as a signalling...

Page 124: ...egory 3 PL d with regard to the restart interlock depending on the configuration shown in paragraph 2 4 of the document MIM046 rev 21 can meet the safety requirements of IEC 61800 52 2007 SILCL 2 in r...

Page 125: ...t do not have a suitable degree of insulation for the drive power supply motors of submersible pumps with long cables motors in classified environment and applications with a transformer at the drive...

Page 126: ...75293 1000075294 1000075295 1000075296 1000075298 1000075299 1000075300 1000075301 1000075302 1000075303 1000075304 1000075305 1000075306 1000075307 1000075308 1000075309 1000075310 1000075311 1000075...

Page 127: ...A290F AD1A350F AD1A370F AD1A440F AD1A480F AD1A520F Cl 2 AD1A290F AD1A350F AD1A370F AD1A440F AD1A480F AD1A520F Reactor SAP code 1000075313 1000075314 1000075314 1000075315 1000205149 1000075316 1000205...

Page 128: ...torage and installation Chapter 4 P 54 General information Chapter 3 P 47 Application notes Chapter 6 P 115 Options Chapter 7 P 129 Preventive maintenance Chapter 1 P 15 Overview and installation diag...

Page 129: ...se operations programming are independent from preventing random failures which still can occur The table lists the maintenance sheets time intervals and the operation to be performed 7 PREVENTIVE MAI...

Page 130: ...oil and dry 1 Temperature changes and mechanical vibrations may cause a poor tightening of the connections 2 A screw has a maximum clamping capacity in correspondence to a tightening torque value det...

Page 131: ...gram Answer Drives 1000 131 7 7 2 AD1000 PM002 DRIVE The electronic boards do not require particular maintenance interventions Periodically remove dust without using compressed air as components sensi...

Page 132: ...AD1000 PM003 DRIVE The tool required for this operation is a digital multimeter set to diodes test Check the diodes and the IGBTs after disconnecting the power supply cables to prevent false readings...

Page 133: ...s 1000 133 7 7 4 AD1000 PM004 DRIVE 1 Shut down the equipment by removing the power supply 2 Access the radiator 2 Remove dirt on the outside 3 Remove dirt from the radiator using an industrial vacuum...

Page 134: ...ves 1000 134 7 7 5 AD1000 PM005 DRIVE 1 Shut down the equipment by removing the power supply 2 Access the radiator 2 Remove dirt on the outside 3 Remove dirt from the radiator using an industrial vacu...

Page 135: ...age current value can exceed the rated value and a re anodizing procedure is required prior to its use It can be performed by applying the rated voltage at room temperature for one hour In any case it...

Page 136: ...ng for less than two 2 years Supply power to the drive for the time shown in Figure 7 1 The drive reformats its capacitors by itself Drives stored not operating for more than two 2 years Use the metho...

Page 137: ...nd must be able to limit the current to values 500mA if not it is necessary to install a resistor R for limiting the charging current Refer to Figure 7 1 for the formatting time In the formatting phas...

Page 138: ......

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