Danfoss VLT PROFINET MCA 120 Operating Instructions Manual Download

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MAKING MODERN LIVING POSSIBLE

Operating Instructions

VLT

PROFINET MCA 120

VLT

HVAC Drive FC 102 • VLT

AQUA Drive FC 202 • VLT

AutomationDrive FC 301/302 • VLT

Decentral Drive FCD 302

www.danfoss.com/drives

Summary of Contents for VLT PROFINET MCA 120

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT PROFINET MCA 120 VLT HVAC Drive FC 102 VLT AQUA Drive FC 202 VLT AutomationDrive FC 301 302 VLT Decentral Drive FCD 302 www danfoss com drives...

Page 2: ......

Page 3: ...for the FCD 302 9 3 1 3 Network 9 3 1 4 PROFINET Cables 10 3 1 5 Topology 11 3 1 6 Recommended Design Rules 14 3 1 7 EMC Precautions 15 3 2 Using the Hardware Switches 15 3 3 LED Behaviour 16 4 PROFIN...

Page 4: ...p 12 Ethernet 51 8 5 PROFINET specific Parameter List 54 8 6 Object and Data Types Supported 56 9 Application Examples 58 9 1 Example Process Data with PPO Type 6 58 9 2 Example Control Word Telegram...

Page 6: ...to change its contents without prior notice or any obligation to notify previous users of such revisions or changes It has been assumed that all devices are sitting behind a firewall that does packet...

Page 7: ...are being changed there is a risk that motor starts 3 Electronic faults in the frequency converter and cease of temporary overload faults in supply mains or fault in the motor connection can cause an...

Page 8: ...130B1235 conformal coated 2 5 Background Knowledge The Danfoss PROFINET Option Card is designed to communicate with any system complying with the PROFINET schema version 2 2 and 2 3 standards For ear...

Page 9: ...et Interval CC Control Card CTW Control Word DCP Discovery and Configuration Protocol DHCP Dynamic Host Configuration Protocol EMC Electromagnetic Compatibility I O Input Output IP Internet Protocol L...

Page 10: ...nel from the FC 102 FC 202 FC 301 FC 302 Remove the frame located beneath and discard it Push the option into place The Ethernet connectors must be facing upwards Remove top knock out on the fieldbus...

Page 11: ...uency converter M12 connector is a female connector FB1 is connected to port 1 The pluggable solution supports an easy plug and play solution where the Ethernet is plugged to the Ethernet interface No...

Page 12: ...n type C Design Data Cable Data Cable Data Cable Cable Installation Type Stationary no movement after installation Flexible occasional movement or vibration Special Applications e g highly flexible pe...

Page 13: ...options in a line topology as an alternative to the traditional star topology The 2 ports are equal in the sense that they are transparent for the option and thus it is free to select which of the 2...

Page 14: ...16 frequency converters with a line With 8 ms 32 frequency converters can be installed The numbers given are typical values and may vary from installation to installation 130BC930 10 Illustration 3 7...

Page 15: ...a fault in the ring it reconfigures the ring into 2 lines instead The transition from one ring into 2 lines can take up to 500 ms depending on the connected components that are installed in the ring...

Page 16: ...important to notice that a small delay is added with each switch in the line It is not recommended to connect more than 32 frequency converter in a line Exceeding the recommended design rules may resu...

Page 17: ...sistor cables at an angle of 90 Illustration 3 10 shows an FC 302 to illustrate the frequency converter This is also valid for an FCD min 200 500 mm 90 crossing Ethernet Cable 130BD805 10 Illustration...

Page 18: ...e 3 LEDs are each linked to its unique part of the PROFINET option see Table 3 4 LED label Description MS Module Status reflects the activity on the PROFINET stack NS1 Network Status 1 reflects the ac...

Page 19: ...sponding port Off Power On IP Address Conflict Red Waiting for configuration Green Running In Data Exchange Mode Green Wrong Configuration Red Data exchange No increment in In Octets counter of corres...

Page 20: ...ost Name can be set via the LCP Through DCP command or by setting the DIP Switches on the PROFINET interface Parameter Value Parameter 12 00 IP Address Assignment 1 DHCP 2 BOOTP Parameter 12 01 IP Add...

Page 21: ...connected Ethernet devices to select common transmission parameters such as speed and duplex mode In this process the connected devices first share their capabilities and then select the fastest trans...

Page 22: ...FC 302 The steps for FCD 302 and the other frequency converter series are the same PROFINET SW version 15 61 Option SW Version GSD file FC 102 FC 202 FC 301 FC 302 GSDML V2 2 Danfoss FC 20090620 xml...

Page 23: ...to the IO device that has the corresponding device name The IP address is stored in the non volatile memory of the frequency converters 130BD781 10 Illustration 5 4 Set Up the Hardware and Add a PROF...

Page 24: ...Read Configuration 3 Table 5 2 PCD Read VLT to PLC PCD word number 0 1 2 3 Output address 256 257 258 259 260 261 262 263 Set up CTW MRV 9 15 PCD Write Configuration 2 9 15 PCD Write Configuration 3 T...

Page 25: ...ommis sioned frequency converter it will not change parameter 8 02 Control Source but enter Trip Mode and the frequency converter displays an error Parameter 8 10 Control Profile Choose between the Da...

Page 26: ...ters for Signals PPO types 1 2 and 5 are mixed process data objects for applications requiring and cyclic parameter access These PPO types has a PCD part where the PLC sends out process control data a...

Page 27: ...ype 1 Type 2 Type 3 Type 4 Type 5 Type 6 Type 7 Type 8 PCV Parameter Characteristics Value CTW Control word PCD Process Data STW Status word PCA Parameter Characteristics Bytes 1 2 MRV Main reference...

Page 28: ...nd to a request from the master Requests and responses is a handshake procedure and cannot be batched meaning that if the master sends out a read write request it has to wait for the response before i...

Page 29: ...terpretation 0 Illegal PNU 1 Parameter value cannot be changed 2 Upper or lower limit exceeded 3 Subindex corrupted 4 No array 5 Data type false 6 Cannot be set by user reset only 7 Description elemen...

Page 30: ...D 4 00 PVA 5 00 PVA 6 00 PVA 7 03 PVA 8 E8 PCD CTW 9 04 CTW 10 7F MRV 11 20 MVR 12 00 Table 6 6 PPO Values in Hex The process data within the PCD part acts immediately upon the frequency converter and...

Page 31: ...ogrammed in 9 15 PCD Write Configuration and 9 16 PCD Read Configuration 6 3 2 Process Status Data Process data sent from the frequency converter contain information about the current state of the fre...

Page 32: ...ss Control Operation In process control operation 1 00 Configuration Mode is set to 3 Process The reference range in 3 00 Reference Range is always 0 Min Max MRV represents the process setpoint MAV ex...

Page 33: ...e When bit 02 0 a quick stop and activation of the output relay 1 or 2 occurs if the output frequency is 0 Hz and if Relay 123 has been selected in 5 40 Function Relay When bit 02 1 the frequency conv...

Page 34: ...0 12 This Set up Linked to Set up Bit 13 Bit 14 1 0 0 2 1 0 3 0 1 4 1 1 Table 6 14 Parameter Set ups Bit 15 No function Reverse Bit 15 0 causes no reversing Bit 15 1 causes reversing NOTICE In the fac...

Page 35: ...erence Site When bit 09 1 the frequency converter can be controlled through the serial interface Bit 10 Out of frequency limit Frequency limit OK When bit 10 0 the output frequency is outside the limi...

Page 36: ...ransition diagram where control bits 0 to 3 control the transitions and the corresponding status bit indicates the actual state The black bullets indicate the priority of the control signals where few...

Page 37: ...iately coast the motor to a standstill Bit 03 1 enables the frequency converter to start the motor if the other starting conditions have been fulfilled NOTICE In 8 50 Coasting Select a selection is ma...

Page 38: ...l not ready Control ready 01 Frequency converter not ready Frequency converter ready 02 Coasting Enable 03 No error Trip 04 No error Error no trip 05 Reserved 06 No error Triplock 07 No warning Warnin...

Page 39: ...he frequency converter has a start signal or the output frequency is greater than 0 Hz Bit 12 frequency converter OK stopped auto start Bit 12 0 there is no temporary over temperature on the frequency...

Page 40: ...ation and so on PLC or PC based controller The IO controller a cyclical connection might be used for general parameter access in the slaves 7 2 Features of an IO Supervisor System Initiate Abort a cyc...

Page 41: ...er request a negative response without data is returned from the frequency converter This request is repeated by the master until the frequency converter has the response data ready for the frequency...

Page 42: ...ming guide contains a table with parameter number format and other relevant information and will not be further explained in this manual Number of elements The number of elements to read if parameter...

Page 43: ...to drive state configuration 0x15 reply too long more than 240 bytes 0x16 wrong parameter address unknown or unsupported value for attribute element parameter number or subindex or illegal combinatio...

Page 44: ...alled after initial power up the setting of parameter 8 02 Control Source does not change but the frequency converter trips and displays Alarm 67 Option Changed 8 02 Control Source Option Function Whe...

Page 45: ...g a control word time out The frequency converter performs the reset and then immediately reverts to the 0 Do not reset setting 8 07 Diagnosis Trigger Option Function Enables and controls the drive di...

Page 46: ...er group 13 1 Comparators If Comparator 5 is evaluated as TRUE the output goes high Otherwise it is low 8 13 Configurable Status Word STW Option Function 70 Logic Rule 0 See parameter group 13 4 Logic...

Page 47: ...ption Function Select control of the frequency converter start function via the terminals digital input and or via the fieldbus 0 Digital input Activates start command via a digital input 1 Bus Activa...

Page 48: ...ed jog speed via the serial port or fieldbus option 8 91 Bus Jog 2 Speed Range Function 200 RPM 0 par 4 13 RPM Enter the jog speed Activate this fixed jog speed via the serial port or fieldbus option...

Page 49: ...16 PCD Read Configuration 0 None 302 Minimum Reference 303 Maximum Reference 341 Ramp 1 Ramp Up Time 342 Ramp 1 Ramp Down Time 9 23 Parameters for Signals Array 1000 Read only Option Function 351 Ramp...

Page 50: ...OFINET 1 Enabled Enables editing via PROFINET 9 28 Process Control Option Function Process control setting of Control Word speed reference and process data is possible via either PROFINET or standard...

Page 51: ...eReset Option Function 0 No action 1 Power on reset Resets frequency converter upon power up as for power cycle 3 Comm option reset Resets the PROFINET option only the PROFINET option goes through a p...

Page 52: ...access Read only Range Function 0 0 9999 This parameter displays a list of all the frequency converter parameters deviating from default setting 9 94 Changed Parameters 5 Array 116 No LCP Address Read...

Page 53: ...rrent DHCP assigned IP address 12 06 Name Servers Range Function 0 0 2147483647 IP addresses of Domain Name Servers Can be automatically assigned when using DHCP 12 07 Domain Name Range Function 0 0 4...

Page 54: ...errors can be read out in parameter 12 93 Cable Error Length The parameter resumes to the default setting of Disable after the diagnostics have finished 0 Disabled 1 Enabled NOTICE The cable diagnost...

Page 55: ...ction For troubleshooting with a network analyzer tool Option Function 0 Normal No port mirroring 1 Mirror Port 1 to 2 All network traffic on port 1 will be mirrored to port 2 2 Mirror Port 2 to 1 All...

Page 56: ...Configuration Uint16 Parameter 9 22 Telegram Selection 0 108 Uint8 Parameter 9 23 Parameters for Signals 0 573 Uint16 Parameter 9 27 Parameter Edit 1 Enabled 0 1 Uint16 9 28 Process Control 1 Enable c...

Page 57: ...Server 0 Disable 0 1 Unsigned 8 12 82 SMTP Service 0 Disable 0 1 Unsigned 8 12 89 Transparent Socket Channel Port 0 Disable 0 1 Unsigned 8 Parameter 12 90 Cable Diagnostic 0 Disable 0 1 Unsigned 8 12...

Page 58: ...1000 megawatthour MWh 6 106 Power 9 milliwatt mW 3 0 001 watt W 0 1 kilowatt kW 3 1000 megawatt MW 6 106 Rotation 11 rotation per minute RPM 67 1 Torque 16 newtonmetre Nm 0 1 kilonewtonmetre kNm 3 10...

Page 59: ...5 Unsigned 8 6 O2 Unsigned 16 7 O4 Unsigned 32 9 Visible string 10 Byte string 33 N2 Standardized value 16 bit 35 V2 Bit sequence 54 Time difference without date indication Table 8 4 Data Types Suppo...

Page 60: ...tor torque and digital input so PCD 2 is set up to read the current motor torque PCD 3 is set up to monitor the state of an external sensor via the process signal digital input The sensor is connected...

Page 61: ...rameter 8 04 Control Timeout Function 2 Stop Parameter 8 10 Control Profile 0 FC Profile 8 50 Coasting Select 1 Bus Parameter 8 51 Quick Stop Select 1 Bus 8 52 DC Brake Select 1 Bus 8 53 Start Select...

Page 62: ...ts contained within the control word and how they are presented as process data in Standard Telegram 1 for this example Table 9 4 indicates which bit functions and which corresponding bit values are a...

Page 63: ...the status word and how they are presented as process data in Standard Telegram 1 for this example Table 9 6 indicates which bit functions and which corresponding bit values are active for this examp...

Page 64: ...the frequency converter A new reference is sent to the frequency converter because the Motor Torque 86 0 is higher than the compared value Illustration 9 4 Network Reads the Motor Torque This network...

Page 65: ...R established Green Supervisor AR established No IO AR Green Internal Error Red Wink Yellow Table 10 1 MS Module Status Network Status Phases Status Tri colour LED Power Off No Power or No Link on the...

Page 66: ...aster is in stop mode Warning 34 appears Check that the master is in run mode If the frequency converter is not in operational state Warning 34 will appear 60 s after power up or immediately if the fr...

Page 67: ...l mode upon the function of 8 53 Start Select and parameter 8 54 Reversing Select If 0 Digital input is selected the terminals control the start and reversing functions Terminal Bit 06 15 Function 0 0...

Page 68: ...able 10 13 1 Serial Communication If 2 Logic AND is selected both signals must be activated to perform the function Terminal Bit 00 01 13 14 Function Msb Lsb Msb Lsb Preset ref Set up no 0 0 0 0 1 0 0...

Page 69: ...Brake resistor short circuit 25 08000000 27 Brake chopper fault 27 10000000 28 Option change 67 20000000 29 Drive initialisation 80 40000000 30 Safe stop 68 80000000 31 Mechanical brake low 63 Table...

Page 70: ...sport active 00008000 not used Table 10 19 FC 102 FC 202 FC 301 FC 302 FCD 302 NOTICE 16 84 Comm Option STW is not part of extended diagnosis 10 6 Warning and Alarm Messages There is a clear distincti...

Page 71: ...ng the automatic reset function in 14 20 Reset Mode Warning automatic wake up is possible If a warning or alarm is marked against a code in Table 11 1 this means that either a warning occurs before an...

Page 72: ...B 101 42 Overload of Digital Output On X30 7 X 5 33 Term X30 7 Digi Out MCB 101 46 Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 49 Speed limit X 50 AMA calibration failed X 51...

Page 73: ...larm Warning Code List X Dependent on parameter 1 Cannot be Auto reset via 14 20 Reset Mode A trip is the action when an alarm has appeared The trip coasts the motor and can be reset by pressing Reset...

Page 74: ...r Live Zero Error AC Brake 17 00020000 131072 Internal Fault KTY error 10V Low KTY Warn Password Timelock 18 00040000 262144 Brake Overload Fans error Brake Overload Fans Warn Password Protection 19 0...

Page 75: ...h 11 No communication with frequency converter 64 No respose to control signals 64 O Overview 16 P Parameter 5 18 19 PCA handling 26 PCA parameter characteristic 26 PCD 28 PCV 27 PCV parameter access...

Page 76: ...ithout notice This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in...

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