New Leader NL5000G5 AGCO Operator'S Manual Download Page 68

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www.New-Leader.com

(800) 363-1771

314520-AA-A
Page Rev. A

NEW LEADER • NL5000G5 AGCO

Header

Troubleshooting

Symptom:

Reason:

Correction:

Feedgate not

responding

Spinner fore / aft not

responding

Spinner left / right not

responding

Feedgate actuator sensor

failure

Replace feedgate actuator.

Feedgate harness failure

Replace feedgate harness.

PID settings incorrect

Contact New Leader product support.

Air in hydraulic system.

Perform bleed procedure. See “Controller

Operations” section for details.

Home sensor not

responding

Home sensor failure

Replace home sensor.

Home sensor harness failure

Replace home sensor harness.

Home sensor not installed

correctly

Verify spinner assembly is in the home position.

Adjust home sensor until it contacts pickup plate,

then back out 1/4 turn.

Summary of Contents for NL5000G5 AGCO

Page 1: ...MBER ___________________________ INSERT SERIAL NUMBER_________________________ MANUAL NUMBER 314520 AA A EFFECTIVE 09 2017 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 33...

Page 2: ...rements 29 Spreader Preparation 29 Insert Bin Install 31 Hillside Divider Conveyor Cover MultApplier 35 Lower Divider Multibin 36 Micro Cover Installation 38 Hydraulics 40 Insert Removal Endgate Insta...

Page 3: ...p 89 Enable Installed Bins 90 Bin Settings 90 GPS Offsets 92 System Setup Summary 92 Configuring Auxiliary Switches 92 Settings 93 Enable Disable Bins 93 Valve Calibration Adjustment 93 Alarm Settings...

Page 4: ...c Alarms 135 Bin Sequencing Alarms 135 Chain Oiler Alarms 135 Default Settings 136 Calibration 137 Alarms 137 Spread Pattern 139 Crushing Strength 139 SGN 139 Product Setup Guidelines 140 Crush Test 1...

Page 5: ...the electronic version Hyperlinks within the content are denoted by blue bold underlined text Electronic format viewers can click these links for direct access to New Leader online features Internet...

Page 6: ...Insert Current New Leader Warranty Warranty...

Page 7: ...ase call your authorized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operatio...

Page 8: ...Y ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY O...

Page 9: ...on parts Inspect spinner fins spinner frame mounting and spinner fin hardware daily Look for missing or loose fasteners wear and cracks Replace immediately if needed Use only new SAE grade 5 or grade...

Page 10: ...un machine engine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Figure 1 6 Always work in a properly ventilated area Engine exhaust fumes can ca...

Page 11: ...before adjusting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can b...

Page 12: ...OPERATE MACHINE SAFELY Always walk around and visually inspect the machine before using Check immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions s...

Page 13: ...s hazard warning lights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bo...

Page 14: ...e or any of its components while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and ot...

Page 15: ...PROPER LIFTING EQUIPMENT Figure 3 5 Use only lifting devices that meet or exceed OSHA standard 1910 184 or ASME B30 20 2013 Never lift equipment over people Never lift a loaded unit Never lift unit w...

Page 16: ...yourself and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immedia...

Page 17: ...sion and serious injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS CAUTION During application of hazardous chemicals...

Page 18: ...ng or storage of spreader may cause machine to fall resulting in serious injury or death Never use lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis...

Page 19: ...als will not adhere to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the...

Page 20: ...icing or unclogging machine Keep unauthorized people away from machine Keep all guards in place when machine is in use If manual is missing contact dealer for replacement 150034 C 2 DANGER MOVING PART...

Page 21: ...wood or cardboard instead of hands Do not use hydraulic lines for hand holds or steps Components may be hot Get immediate medical attention if skin is pierced with fluid as gangrene may result 39138 D...

Page 22: ...ar eye protection Stop machine before servicing or adjusting Keep bystanders at least 60 feet away 368 C 2 2 8 8 6 6 10 10 3 3 9 WARNING FALLING HAZARD To prevent death or serious injury Do not place...

Page 23: ...WILL NOT BE LIABLE FOR MISAPPLIED MATERIAL DUE TO AN IMPROPERLY ADJUSTED SPREADER OR ADVERSE WEATHER CONDITIONS It is recommended that a spread pattern test be conducted prior to each spreading seaso...

Page 24: ...e Chart in this manual for details 310450 A 311814 A 311815 A 313918 A 3 NOTICE CONVEYOR CHAIN TENSION To avoid machine damage and premature deterioration Periodically inspect conveyor chain tension t...

Page 25: ...es from horizontal It is preferable to use an H style lifting bar that keeps the attaching chains in a near vertical orientation as shown in Figure 1 Operators of lifting devices must be qualified and...

Page 26: ...obstructions or contact hot or moving parts Header Installation INSTALLING BODY NOTICE DO NOT WELD ON VEHICLE FRAME Such welding can lead to fatigue cracking and must be avoided NOTICE Connect welder...

Page 27: ...s too large will allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will occu...

Page 28: ...nes or any heated part ISOBUS CONNECTIONS A Factory Supplied CAN ISO Connector Connects to chassis harness Pin 1 Battery Ground Pin 2 ECU Return ECU Ground Pin 3 60 amp fused power Pin 4 ECU Power Swi...

Page 29: ...using injury 1 Remove the Inverted V Hillside Divider and side boards from the spreader if so equipped and set hardware aside Replace chain shield hardware from Hillside Divider and torque to spec 2 F...

Page 30: ...gate and carefully remove from the spreader NOTE Always use a sling spreader bar or lifting bar that attaches to the lifting points with a minimum of 60 degrees from horizontal It is preferable to use...

Page 31: ...ausing injury Before installing the insert Parts Needed Description Qty Insert Unit 1 Capscrew 1 2 x 1 1 4 Grade 8 8 Flat Washer 1 2 Grade 8 16 Lock Washer 1 2 Grade 8 8 Hex Nut 1 2 Grade 8 8 Make sur...

Page 32: ...in Figure 6 Figure 7 Figure 6 There must be contact between rear pads and main unit Check for contact by trying to slide paper between pads and main bin If no contact adjust insert Figure 7 Inside mai...

Page 33: ...nt of the insert Highway Equipment Company is not liable for lost material due to improperly installed sealer belts Figure 11 Make sure there is a complete seal covering the gap between the insert and...

Page 34: ...NL5000G5 AGCO Header Insert Installation Figure 12 Connect Bin harnesses as equipped at rear electrical bulkhead Ensure all unused receptacles are capped to prevent entrance of dust and moisture into...

Page 35: ...Slip MultApplier Hillside Divider B up into place and loosely install supplied hardware B A B A Figure 1 MultApplier Hillside Divider 3 Verify that Divider is square by measuring from each side of the...

Page 36: ...adjusted divider spreader or both Parts Needed Description Qty Divider Lower Weldment 1 Capscrew 5 16 18NC x 1 SS 4 Washer Flat 5 16 SS 8 Nut Lock 5 16 18NC SS 4 A A Figure 1 Figure 2 Figure 3 1 Figur...

Page 37: ...d loosely install front and rear hardware 6 Figure 5 Verify Lower Divider is square by measuring from each side to main bin s chain shields Make sure distances are equal 7 Figure 6 Reinstall Vane Asse...

Page 38: ...ce and restart of spreader Exhaust all residual air and cut the pressure supply for components before servicing Injury can occur if precautions are not taken WARNING Open cover lid with air prior to r...

Page 39: ...39 NEW LEADER NL5000G5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header Insert Installation Figure 21 Cover Placement Figure 22 Cover Airline Tubing...

Page 40: ...preader hoses as shown in Figures 17A 17B as applicable LEFT HAND BODY SIDE TUBE CLAMP RIGHT HAND BODY SIDE TUBE CLAMP BIN 2 FEEDGATE BIN 1 FEEDGATE BIN 2 CONVEYOR Figure 17A MultApplier Operation LEF...

Page 41: ...ted from the spreader before removal See Inverted V in spreader parts manual HYDRAULICS REMOVAL Route hydraulic hoses on the spreader and the insert as shown in Figures 23A 23B as applicable LEFT HAND...

Page 42: ...42 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Page 43: ...terials to be spread simultaneously It features a 24 inch 61cm wide 4 belt over chain type conveyor consisting parallel strands of pintle type chain joined by cross bars every other link Moderately oi...

Page 44: ...Assembly Sill Mount Enclosure Sill Mount Enclosure Side Stake Sight Window Lift Hook Side Stake Sight Window Lift Hook FRONT VIEW Spinner De ector Feedgate Rear Endgate Material Divider Spinner De ec...

Page 45: ...tely rated lifting device Material Divider Ensures uniform spread pattern by directing material off of conveyor onto spinner discs Material Divider Back Plate Storage Storage position for material div...

Page 46: ...46 www New Leader com 800 363 1771 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header MultApplier Introduction Bin 2 Bin 2 Bin 1...

Page 47: ...5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header MultiBin Introduction Bin 1 Bin 2 Bin 3 Bin 4 Bin 1 Bin 2 Bin 3 Bin 4 Bin 2 Bin 3 Bin 4 Bin 2 Bin 3 Bin 4 Bin 2 Bin 3 Bin 2 Bin 3 S...

Page 48: ...48 www New Leader com 800 363 1771 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header Single Bin Dimensions Capacities 102 259cm 132 335cm 126 320cm 59 150cm A B INSIDE...

Page 49: ...Length A Inside Length B Approximate Weight Lbs Kg Struck Capacity Cu Yd Cu M Cu Ft 14 4 27m 200 508cm 168 427cm 5100 2313 11 1 8 50 300 Single Bin Dimensions Capacities IMPORTANT Consult federal stat...

Page 50: ...50 www New Leader com 800 363 1771 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header MultApplier Complete Dimensions Capacities 69 175cm C A B INSIDE 102 259cm 132 335cm 126 320cm...

Page 51: ...city Cu Yd Cu m Cu ft Approximate Weight lbs kg 7 2 1m 84 214cm 104 264cm 5 96 4 60 161 1400 635 MultApplier Complete Dimensions Capacities MULTAPPLIER COMPLETE DIMENSIONS CAPACITIES Unit Length Overa...

Page 52: ...52 www New Leader com 800 363 1771 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header MultiBin Complete Dimensions Capacities 69 175cm C A B 78 198cm 102 259cm 132 335cm 126 323cm 30 76cm 17 44cm...

Page 53: ...27m 200 508cm 163 413cm 7 22 5 52 195 6800 3084 7000 3175 MULTIBIN ALONE DIMENSIONS CAPACITIES Insert Configuration Bin 2 Inside Length C Bin 2 Struck Capacity Cu Yd Cu m Cu ft Approximate Weight lbs...

Page 54: ...inner is operating smoothly 9 Run conveyor at 20 RPM and spinner at 300 RPM Run until conveyor is operating smoothly 10 Run conveyor at 20 RPM and spinner at 700 RPM Allow both conveyor and spinner to...

Page 55: ...performed for each product blend and application rate See Spread Pattern section of this manual for details 1 Make sure unit has been properly serviced and is in good operating condition It is recomm...

Page 56: ...56 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Page 57: ...essure oil leaks can be dangerous If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated Relie...

Page 58: ...e hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose Test pressure should be held for not more than one minute and not less than 30 seconds When test...

Page 59: ...as shown in Figure 3 Measurements must be equal between each side NOTICE Over tensioning of conveyor chain will lead to excessive load on the system causing excessive chain and sprocket wear and can...

Page 60: ...r the 4 conveyor is moderately oil resistant MOR that is impervious to moisture weathering and normal action which can be used with chemical impregnated fertilizer or oil based additives Inspect belt...

Page 61: ...nd damage Clean as needed Even a small build up of material on a spinner deflector can affect the spread pattern If damaged bent or otherwise replace See parts manual for replacement part numbers Mate...

Page 62: ...prevent excessive wear of parts protects ball races and balls from corrosion and aids in preventing excessive heat within the bearing It is very important the grease maintain its proper consistency d...

Page 63: ...105 B multi purpose gear lubricating oil requirements API Service GL 4 based on ambient temperatures listed below Single Pinion 1 Pint 50 L Dual Pinion Planetary 1 5 Pints 70 L Ambient Temperature Oil...

Page 64: ...ont Bank 2 Grease Gun Weekly Driveshaft Bearings 5 6 Rear Bank 2 Conveyor Chain Strands 1 Oil Mixture Daily After first 10 hours spreading Gearcase 1 Gear Oil Check Monthly Change Annually Bin 2 Inser...

Page 65: ...000G5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header Lubrication Chart 1 2 1 2 Figure 3 Front Grease Bank Decal Figure 4 Front Grease Locations 5 5 1 2 1 2 3 4 3 4 6 6 Figure 5 Rea...

Page 66: ...ed Adjust sensor so that gap between sensor and fin mounting bolt is less than 1 8 Spinner speed drops off when turning around Improper control settings Verify PWM control is set properly HOLD for gea...

Page 67: ...t pump Too much flow Flow test pump System relief Pressure test relief adjust or replace as needed Adjust settings and speed Conveyor valve relief Pressure test relief adjust or replace as needed Adju...

Page 68: ...Feedgate harness failure Replace feedgate harness PID settings incorrect Contact New Leader product support Air in hydraulic system Perform bleed procedure See Controller Operations section for detail...

Page 69: ...69 NEW LEADER NL5000G5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header MULTIBIN COVER AIR SCHEMATIC Troubleshooting...

Page 70: ...rent Power Low N A N A N A Power OK ISO CAN LED Off Solid Red Flashing Red Solid Amber Flashing Amber Solid Green Flashing Green Boot X N A N A N A N A N A N A Upgrage Idle Bus Off Bus Error Passive B...

Page 71: ...ADE 8 SIX MARKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 1...

Page 72: ...justed to proper gap Chain oiler tank is full and operates correctly Start engine Start and run to operational temperatures Hydraulic fittings are tight and no leaks Conveyor control valve is operatin...

Page 73: ...er com 800 363 1771 314520 AA A Page Rev A Header The following pages contain representative hydraulic schematics and flow diagrams Hydraulic Components Cylinder Control Valve Assembly Spreader Contro...

Page 74: ...ANSDUCER 40 GPM M Cooler 744 BTU HR F 121 Watts C 29 PSI 2 Bar 25 PSI 1 79 Bar SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER BIN 1 FEEDGATE CYLINDER M T1 GP P CD SLP GSLP SRP SLR SRR GPFC CT GCT CP...

Page 75: ...AA A Page Rev A Header LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSU...

Page 76: ...I 1 79 Bar CF BP P M T G G MULTIBIN PRESSURE TRANSDUCER 9 GPM 34 LPM 28 3 CID 463 75 cc INSERT CONVEYOR MOTOR SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER BIN 1 FEEDGATE CYLINDER BIN 2 FEEDGATE CY...

Page 77: ...Page Rev A Header LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HI...

Page 78: ...RESSURE TRANSDUCER 9 GPM 34 LPM 28 3 CID 463 75 cc MULTIBIN CONVEYOR MOTOR CF BP IN M MOTORIZED VALVE 11 9 CID 195 00 cc MICRO BIN 1 FEED ROLLER MOTOR SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER...

Page 79: ...age Rev A Header MultiBin Single Micro Flow Diagram LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRE...

Page 80: ...D 463 75 cc MULTIBIN CONVEYOR MOTOR CF BP IN M MOTORIZED VALVE 11 9 CID 195 00 cc MICRO BIN 2 FEED ROLLER MOTOR SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER BIN 1 FEEDGATE CYLINDER BIN 2 FEEDGATE...

Page 81: ...Page Rev A Header LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HI...

Page 82: ...82 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Page 83: ...d with one monitor by switching back and forth between different VT s TERMINOLOGIES ISOBUS An electronic communications network used on agricultural and forestry equipment that adheres to the ISO 1178...

Page 84: ...TO ENCLOSURE DIAGRAM Controller Operations BATTERY TO ECU ENCLOSURE TO ECU ENCLOSURE TERMINATING PLUG CAN B OUT CAN B IN CAN A OUT CAN A IN POWER IN ETHERNET GUIDANCE POWER GPS POWER OUT RADAR SWITCH...

Page 85: ...ENSOR FEED GATE SENSOR CONVEYOR PRESSURE MATERIAL OUT SENSOR PANEL MOUNT CONNECTIONS HYDRAULIC COOLER FAN TARP OPEN TARP CLOSE 30 AMP GROUND 60 AMP GROUND FEED GATE UP FEED GATE DOWN CONVEYOR CONTROL...

Page 86: ...irements Virtual Terminal version 3 that supports AUX N functionality Task Control Multi product up to 4 bins Function VT will load New Leader UI and assign functions to in cab switches TC BAS Ability...

Page 87: ...tor being used Activation of VT will bring up the New Leader Home Screen also called the Run Screen as shown in Figure 1 A B C D E F G H J K L M N P Q R S T Figure 1 Home Screen A Spreader Operations...

Page 88: ...Keypad is made available for changing configuration settings and calibration numbers Press the keypad button to access the on screen numeric entry screen Keypads may look different depending on VT be...

Page 89: ...e VT connection and a machine configuration may need to be built See Manufacturer s Operations Manual for detailed instructions on these processes INITIAL CONFIGURATION FACTORY SETUP Only seen on firs...

Page 90: ...clude Name Capacity Bin Sensor Feedgate enabled disabled and Pressure Transducer calibration Enter Capacity for Main Bin using keypad Enable or disable bin level sensor as required Press to edit press...

Page 91: ...5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header Controller Operations Repeat step 3 for MultiBin Micro 1 as necessary Press to continue Repeat step 3 for MultiBin Micro 2 as neces...

Page 92: ...nd chassis Select Towed or Self Propelled and enter GPS Offset using keypad Press to continue Towed Self Propelled SYSTEM SETUP SUMMARY Verify all settings are correct Press to continue or to go back...

Page 93: ...en press to change these settings Press to enable disable bins ENABLE DISABLE BINS Each Installed Bin as set up in Step 4 will appear Press each Enable button to enable or disable each bin as appropri...

Page 94: ...to control valve without producing any hydraulic flow from Increase this number to hit target rate sooner IMPORTANT Setting Zero Flow Offset too high will cause spinners to overshoot Low Spinner Spee...

Page 95: ...lt setting is 8 Response Threshold Determines where control channel switches between using Valve Response 1 and Valve Response 2 speed setting Leaving all other valve control settings at default value...

Page 96: ...ll be lost It should only be pressed if instructed to do so by service technician or New Leader product support Press to reset reconfigure system Reconfigure allows the user to adjust any of the syste...

Page 97: ...3 1771 314520 AA A Page Rev A Header Controller Operations SWITCH ASSIGNMENT Press to show connected devices Connected devices will appear in the device list If using a New Leader switch box press to...

Page 98: ...ng is required when creating a new profile or if modifying an existing profile A spread pattern test kit is available for this purpose See Spread Pattern section of manual for details Press to continu...

Page 99: ...under Profile Management to create a new profile Activate bins to be run on profile by selecting the icons on the display Press to continue Enter material density for each bin crush strength and SGN a...

Page 100: ...n rate is not possible with current gate height Press to continue Press to start spread pattern test at lowest entered rate Press to continue Enter starting spinner speed spinner assembly fore aft sca...

Page 101: ...est course Collect and analyze spread pattern test results from pans Make adjustments and repeat test as necessary to achieve desired results Press once an acceptable spread pattern has been achieved...

Page 102: ...NL5000G5 AGCO Header Controller Operations Press the dropdown arrow to select desired profile Select desired profile from the dropdown list Press to set selected profile Press Active profile is displ...

Page 103: ...calibrated to ensure accurate spreading Power up Display Monitor and activate VT The Run screen will appear Press to continue SPINNER DISC CALIBRATION Press to calibrate spinner discs Use keypad to e...

Page 104: ...ted if either the fore aft or left right cylinders are replaced or if a new swath module is installed Press to calibrate spinner assembly WARNING Spinner assembly will move during calibration process...

Page 105: ...CALIBRATION 1 Press to calibrate feedgate height 2 List will appear with all installed feedgates Select feedgate to calibrate 3 The feedgate will move to its lowest possible height Press to continue 4...

Page 106: ...feedgate will now move to its maximum height Press to continue 7 Measure the actual height of the feedgate from the conveyor as shown by measurement B NOTE Maximum height setting of feedgate is highe...

Page 107: ...Page Rev A Header Controller Operations 9 Measure the height of the actual feedgate opening from the conveyor as shown by measurement C C 10 Enter the measured height of the feedgate opening into the...

Page 108: ...cubic feet per revolution CFR rate using keypad To begin catch test press for the bin to be tested To perform in field calibration press for the bin to be tested WARNING Do not work near rotating spin...

Page 109: ...ler dispenses specific amount conveyor will stop Press to continue Weigh material dispensed and enter actual weight of material dispensed Press to continue It is recommended a minimum of three 3 tests...

Page 110: ...dispensing product in field screen displays system perceived total of dispensed product To enter actual dispensed amount press Using keypad enter actual weight of product dispensed Press to continue N...

Page 111: ...111 www New Leader com 800 363 1771 Notes This page is intentionally left blank NEW LEADER NL5000G5 AGCO 314520 AA A Page Rev A...

Page 112: ...ill vary from display to display Refer to display manual on how to create a job using Task Control When finished activate VT 2 Verify Product Density Material Density will vary from product to product...

Page 113: ...pinner speed Different products may require different spread widths or spinner speeds Always verify the material profile is configured correctly before applying product Edit current profile or create...

Page 114: ...Header Controller Operations Use keypad to set feedgate opening to correct reading 6 Verify CFR number is correct Different products may require different calibration numbers Verify the CFR number is...

Page 115: ...riate bin button at bottom of screen Press to continue The Bin Events screen will appear Press to continue 2 Enter average speed and target rate The Feedgate Optimizer screen will appear Using keypads...

Page 116: ...s should be completed for each product to be spread to determine best offset settings based on density crush strength and size See Spread Pattern section for details Press to save and return 2 Enable...

Page 117: ...mbly left or right to apply a near half pattern with the majority of the pattern on one side of the machine only On the un screen press to access spinner settings Select the check box for the side of...

Page 118: ...re available that allow the operator to quickly diagnose most issues that could occur 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Diagnostics screen wil...

Page 119: ...totals for acres and weight appears At bottom of screen cumulative Acres ac and Weight lbs will appear Hours hrs will be on main bin only Press to return to Diagnostics screen To view active alarms pr...

Page 120: ...1 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header Controller Operations To view unlocked features press Current unlocked features will display Press Unlock to display module serial number and r...

Page 121: ...and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue 2 View hydraulic monitoring Hydraulics System pressure Temperature and status of Fluid...

Page 122: ...beginning of each season after any service work has been performed on the hydrauilc system and upon startup if spreader has been sitting for an extended period of time Press to access cylinder bleed...

Page 123: ...ty 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue WARNING Do not work near rotating spinners Severe injury...

Page 124: ...bin 20 RPM is default Bin 1 Maximum 50 RPM Bin 2 Maximum 60 RPM Bins 3 4 Maximum 85 RPM Press to continue 4 Perform bin flush To flush bins press Conveyors will run until is pressed When process comp...

Page 125: ...er Operations BODY MODULE 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue BIN COVER CONTROL If equipped pres...

Page 126: ...ram is used to manually oil the chain set alarm frequency and set auto lube settings 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will...

Page 127: ...r dimensions Use keypads to input conveyor length and sprocket diameter Press to return to Chain Oiler screen Press to return to Tools Screen 4 Set service reminder Press Service Reminder to set chain...

Page 128: ...n allows the operator to run same product out of two bins chaining them together so bin 2 starts emptying immediately after bin 1 is empty 1 Power up Display Monitor and activate VT The Run screen wil...

Page 129: ...Only Low Bin Threshold Low Bin Sensor Container Reaches 0 C Select which bin to empty first by pressing arrow button until arrow points to second bin to empty Figure at right shows Insert Bin emptyin...

Page 130: ...ader Module Local ISOBUS Warning Check the ISOBUS connections WSM Spreader Module CAN Power Voltage Low The CAN power voltage is below 8 0 volts Check CAN bus power supply WSM Spreader Module High Pow...

Page 131: ...atic Conveyor Calibration routine and Conveyor flush routine Boundary Spinner Not Responding Boundary Spinner Not Responding Spinner Name Automatic control for spinners must be enabled At least one co...

Page 132: ...e consecutive seconds or longer CLF Basic Independent Spinners Not Responding Spinner Not Responding Spinner Name enabled CLF Mode Basic Independent must be selected At least one product bin must be c...

Page 133: ...calibration routine has been initiated and system has been signaled to move Fan Frame Home Position Sensor Failure During Application Home Position Sensor Error Check Sensor and Wiring Conveyor is co...

Page 134: ...expected operating range Check sensor and related wiring Bin Name Upon user acknowledgement dialog is dismissed System allows product application at current feed gate position and feed gate control i...

Page 135: ...mum Hydraulic Fluid Temperature Exceeds Maximum Operating Range Hydraulic temperature exceeds maximum operating range greater than or equal to 200 F 93 C Hydraulic Filter Restriction Detected Hydrauli...

Page 136: ...rations vary per model See General Description in Operations section of this manual for details Refer to Dimensions Capacities in Operations section of this manual for capacities on all applicable bin...

Page 137: ...rvo Servo Valve Response 1 40 40 40 40 Valve Response 2 8 8 8 8 Response Threshold 4 0 4 0 4 0 4 0 Allowable Error 1 1 1 1 Sensor Settings Encoder pulses 180 or 360 verify by looking on encoder Spinne...

Page 138: ...138 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Page 139: ...pinner settings for optimal product spread Conduct a G4 Spread Pattern test to check settings based on test results Refer to G4 Spreader Installation Instructions and G4 Spread Pattern Manual for inst...

Page 140: ...dth limitations Spinner RPM can be increased with little worry of pulverizing the product Additionally a large product has more mass than that of a smaller product allowing the product to carry farthe...

Page 141: ...al granule on solid smooth surface 2 Place New Leader crush strength tester over granule open end flush with surface Ensure marker is next to handle Figure 2 3 Figure 2 With one hand on handle press t...

Page 142: ...rom this the SGN can be estimated Figure 4 1 Figure 4 To determine SGN place scale on flat surface and open lid 2 Fill end column with selected product to fill line 3 Close lid securely Figure 5 4 Fig...

Page 143: ...ulate overall SGN of the sample Using the above crush strength example of 3 5 and average SGN size of 338 we can now use the chart to determine our maximum spread width In this case a maximum spinner...

Page 144: ...144 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Page 145: ...1 313964 Data Sheets 100 70890 Collection Tray Brown 22 300503 Screw 6 32 x 3 8 46 87200 Divider 23 300504 Nut Lock 6 32 46 313962 Rack Tube 1 70897 Flags 5 300507 Test Tube 23 313965 Rope 120 marked...

Page 146: ...of a spinner speed could result in a heavy deposit behind the truck due to break down of material This upperspeedlimitwillbequitelowforfinelypowderedmaterial andcanbequitehighforextremelycoarsemateri...

Page 147: ...2 3 25 4 BOC 432165 L4000G4 67 90 Straight 41 5 10am Figure 1 Select an area for testing measuring at least 120 feet x 200 feet 37 m x 61 m and with a slope of less than two degrees All testing shoul...

Page 148: ...1 5m 20 3m 5 0 8m 100 100 75 75 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0 120 120 60 60 Figure 2 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application veh...

Page 149: ...eed may be increased by 50 RPM to increase overall swath width if desired As long as there is little to no crushed material this process can be repeated until maximum swath width is achieved Record ea...

Page 150: ...away from conveyor Light Outside Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup 2 Increase spinner RPM 3 Move spinner fins to 2 3 2 3 positions See Figure below Pattern Off...

Page 151: ...ial is half the average amount at the center of the pattern In the example shown in Figure 8 these points are located 45 to the left of center and 45 to the right of center The distance between these...

Page 152: ...ys 4 Switch back and drive over the center of the trays down the AB line 5 Drivethroughtherowoftraysand switch back once again driving past the trays on the opposite side at an equal distance from the...

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