5-131
Maintenance and inspection procedures
[Caution]
・ The brand name of the grease shown in the
is the grease put in at shipping.
・ The lubrication interval is a cumulative value of the operation at the maximum speed. If the operation has been
suspended, or if the designated speed is slow, the lubrication time can be lengthened in proportion.
・Depending on the robot operation state, the lubrication interval will fluctuate, so determine the time according to
the state so that the grease does not run out. For the shaft, the lubrication interval should be shorter than one
in
when the operation is repeated with a short stroke.
・ By the maintenance forecast function of RT ToolBox3 (option) computes the guide of the lubrication hours put
together with the customer's operation status.
・ The numbers in the
correspond to the supply positions in
・When the specified time limit (24,000 Hr) is due, the overhaul work to replace internal grease is required. For the
J1/J2 axis reduction gears, if the overhaul cannot be conducted at the specified timing, lubricate them at the
lubrication interval in
For the overhaul, contact the dealer.
■ Lubrication method to the J1, J2 axis
1) Turn off the controller's power supply.
2) Refer to the
"5.3.2Installing/removing the cover"
and remove the covers.
3) In RH-6FRH series, remove the screw from the J1 axis lubrication port, and install the attached grease nip
-
ple. Securely tighten the grease nipple by 4.7 N·m to 6.3 N·m.
4) Insert the grease shown in
using a grease gun from the lubrication grease nipple. Add only the
specified amount of grease. Adding excess grease may cause grease to leak.
Use manual grease gun, and inject grease with pressure 0.03Mpa or less. Do not use
the grease gun, which derived by the factory air presser to avoid injecting by too high
pressure.
A grease gun that fits the grease nipple is required.
Recommended grease gun: KH-120 (amount: 140ml) or KH-32 (amount: 200ml)
(manufacture: Yamada Corporation Inc.,)
The grease guns come with a short nozzle (HSP-1) as standard. If this short nozzle
does not reach the desired areas, depending on the robot model and installation loca
-
tion, it may be useful to use a long nozzle (HSP-2).
5) In RH-6FRH series, removes the grease nipple installed above and installs the original screw. Securely
tighten the screw by 4.7 N·m to 6.3 N·m.
6) Install the removed cover as before.
Note) Sealant is applied to the installation surface of the cover in the oil mist and clean specification mod
-
els. Be sure to replace the sealant if it has been dislocated and bent or crushed and does not return
to its original shape. If the sealant is required to be replaced, contact the dealer.
7) If the maintenance forecast function is enable, please reset the accumulated data about grease. Carries out
the resetting operation by RT ToolBox3 (option) or parameter MFGRST. Refer to separate "RT ToolBox3/
RT ToolBox3 mini User's Manual" for the operation method of RT ToolBox3, and refer to separate
"Instruction Manual/Detailed Explanation of Functions and Operations" for details of parameter MFGRST.
The lubricating to J1 and J2 axes is completed.
RH-12FRH/20FRH series
<1>
J1 axis reduction gears
Grease nipple
WA-610(Only addition)
4B No.2
(Harmonic Drive Systems Inc.)
24,000 Hr
16 g
Battery cover
<2>
J2 axis reduction gears
Grease nipple
WB-610(Only addition)
24,000 Hr
12 g
No.2 arm
cover U
<3>
Shaft (ball spline)
Wipe the old grease,
and applies
Multemp PS2
(KYODO YUSHI CO., LTD.)
Every 2,000km
movement
1 g
<4>
Shaft (ball screw)
1 g
Note1)Remove the screw from lubrication point and install the supplied grease nipple for supplying grease.
No.
Parts to be lubricated
Lubrication method
Lubrication oil
Default charge amount
(maker)
Lubrication
interval
Lubrication
amount
guide
Cover to
remove
CAUTION