Maintenance and inspection procedures
5.3.5 Replacing the bellows
With reference to
, exchanges the bellows. Replacement method of bellows is shown below.
Replace the bellows in a place where there is no risk of contamination by dust and oil
mist. If it must be replaced in a dust-filled area, be sure to remove as much dust as
possible in advance before replacing it.
(1) Clean specification
1) Turn off the controller's power supply.
2) Refer to
Page 81, "Fig.5-4: Installing/removing the cover"
, and remove the No.2 arm cover U and the No.2
arm cover D.
3) Loosen the two fixing (M4) screws of bellows, and remove the bellows to downward together with No.2 arm
cover D.
4) Remove the four fixing screws which fix the bellows to the No.2 arm cover D, and removes the ring, then the
bellows can be removed from No.2 arm cover D.
5) Fix the new bellows to the No. 2 arm cover D in the same way (screw tightening torque: 0.8Nm). Fill the gap
between the No. 2 arm cover D and the bellows with a seal such as a liquid gasket.
6) Install the No. 2 arm cover D as before.
7) Fix the bellows to shaft with adjusting the position of the bellows's bottom to 30mm from end of shaft. Align
two set screws (M4) to the D cut surface and fix them securely.
8) Fill the gap between the bellows fixing section and the shaft with a seal, such as a liquid gasket.
9) Sticks the attached ABS mark on the lower part of bellows. Makes the J4 axis into the position of 0 degree
by jog operation etc., and match the ABS mark sticker with ABS mark on the shaft, and stick it.
This completes the replacing bellows.
[Caution] When installing the No. 2 arm cover D to the No. 2 arm, please check the condition of the sealing. If the
sealing material has been removed or has been bent or broken, and it is not suitable to be reused, be
sure to replace the sealing material.
Fig.5-15 : Replace the bellows (clean specification)
CAUTION
Dカット面
30mm
Dカット面詳細
30m
m
B
矢視B
合いマーク
液状ガスケット塗布位置
ボールネジ
4-M3 x 8ネジ
Shaft
No.2 arm cover D
Ring
Apply liquid gasket
No.2 arm
No.2 arm
Set screw M4 two screws
D cut surface
No.2 arm cover D
Apply liquid
gasket
Apply liquid gasket
D cut surface
Detail of D cut surface
Liquid gasket application
M3x8 four screws
View from B
Fixing screws of bellows
M3x8 four screws
ABS mark