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MICRO-EPSILON 4350006.71, Operating Instructions Manual

The MICRO-EPSILON 4350006.71 Operating Instructions Manual is a comprehensive guide to maximize the potential of your product. This manual provides step-by-step instructions, tips, and troubleshooting solutions, ensuring an easy and efficient user experience. Download your free copy from manualshive.com to unlock the full potential of your MICRO-EPSILON 4350006.71 product.

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Page 5

Overview, Technical Data, Safety Instructions

thicknessCONTROL MTS 8201.LLT / 4350006.71

1. 

Overview, Technical Data, Safety Instructions

1.1 

Introduction

Please observe the following safety instructions when you use the system. In addition to 
this information, it is important that you follow the instructions in the individual chapters 
of the manual. 
The system described in this manual complies with the requirements of the “DIN EN 
60204.1 Electrical equipment of machines” standard and has been delivered in a fault-
free condition. In order to maintain this condition and ensure reliable usage, the operator 
must observe the instructions and warnings on the system and in this manual.
It is necessary to contact Micro-Epsilon Messtechnik GmbH & Co. KG before the system 
is modified or is combined in any way with parts and/or systems which have not been 
approved by Micro-Epsilon or which are not described in this manual.
This manual is an important part of the system and must be read carefully before the 
system is put into operation for the first time. This manual contains important information 
concerning safety and maintenance. It must be kept at the system for this reason.

1.1.1 

Validity

This manual is valid for MTS 8201.LLT, Item No. 4350006.71, manufactured by Micro-Ep-
silon Messtechnik GmbH & Co. KG. The manufacturer reserves the right to make tech-
nical changes for the purpose of further development. In this case, an appendix to this 
manual will be provided. The purchaser is required to check the version of the manual 
and to include every addendum concerning technical innovations. The manufacturer 
shall accept no liability for the correctness and completeness of the information stated in 
this manual. The reader is requested to inform Micro-Epsilon Messtechnik GmbH & Co. 
KG if any errors are found.

1.1.2 

Software Security

The following important information must be observed for all application software based 
on thicknessCONTROL. The modification of hardware or software components in the 
thicknessCONTROL system industrial PC is essentially not permitted. Exceptions must 
be approved of in writing by Micro-Epsilon Messtechnik GmbH & Co. KG. The automatic 
start of software components that do not originate from Micro-Epsilon Messtechnik 
GmbH & Co. KG and which run in the background of the measurement process is not 
permitted. When using virus scanners, the operator must be aware that the system will 
be restricted and that malfunctions may occur with respect to real-time capabilities. Thus 
the system cannot be reliably operated during this time. The integration of systems from 
Micro-Epsilon Messtechnik GmbH & Co. KG into networks must only be performed by 
qualified personnel. In doing so, the system operator is responsible for security on the 
network.
Micro-Epsilon Messtechnik GmbH & Co. KG shall accept no claims arising from non-
observance of these safety instructions.

Summary of Contents for 4350006.71

Page 1: ...thicknessCONTROL MTS 8201 LLT O Frame Non contact thickness measurement Operating Instructions ...

Page 2: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Königbacher Strasse 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon de www micro epsilon com 4350006 71 K214369 ...

Page 3: ...Interface 23 3 6 1 Signal Lamps 23 3 6 2 Emergency Stop 24 3 6 3 On Off Switch 24 3 6 4 Keyboard PPC 24 4 Installation and Initial Operation 27 4 1 Installation and Mounting 27 4 2 Loosen Transport Lock 27 4 3 Back up Fuse 27 4 4 Overview of Interfaces 28 4 5 Electrical Power Supply 28 4 6 Compressed Air Supply 29 4 7 Switching on and off Process 29 4 7 1 Switching on Electrical Components 29 4 7 ...

Page 4: ...matic Plan 63 7 Maintenance Service Spare Parts Lists Software Error Messages 65 7 1 Maintenance 65 7 1 1 Maintenance in General 65 7 1 2 Maintenance Plan 65 7 2 Spare Parts List 66 8 Declaration of Incorporation 69 9 Appendix 71 9 1 Mechanical Equipment Documentation 71 9 2 Terminal and Circuit Diagrams 71 9 3 Technical Data 71 9 4 scanCONTROL LLT 2900 Manual 71 9 5 capaNCDT 6100 Manual 71 9 6 UP...

Page 5: ...ght to make tech nical changes for the purpose of further development In this case an appendix to this manual will be provided The purchaser is required to check the version of the manual and to include every addendum concerning technical innovations The manufacturer shall accept no liability for the correctness and completeness of the information stated in this manual The reader is requested to i...

Page 6: ...surement carriage 3 Calibration Fig 1 Schematic representation of the measuring system The measuring method of the unit is based on double sided thickness measurement consisting of two laser optical triangulation scanners which measure the target from opposite positions The thickness D of the target is calculated in the touchscreen IPC Sensor 1 Sensor 2 D dM1 dM2 1 3 2 1 Upper belt 2 Target 3 Lowe...

Page 7: ... designed for use in industrial environments It is used for thickness measurement of electrically conductive materials The measuring system must only be operated within the limits specified in the technical data The system must be used in such a way that no persons are endangered or machines are damaged in the event of malfunction or total failure of the system Take additional precautions for safe...

Page 8: ...e measuring system e g padlock on the main switch Informal safety precautions The operating instructions must always be kept at the measuring system In addition to the operating instructions the generally applicable and local regulations for accident prevention and environmental protection must also be provided and observed All safety instructions and hazard warnings on the measuring system must b...

Page 9: ...case the operating personnel must be protected by appropriate safety equipment or safety precautions Fire fighting It is vital to switch off the system at the main switch during fire fighting otherwise fires caused by electricity cannot be effectively extinguished The internal alarm and fire protection regulations of the operator customer must be complied with Reversal in the case of emergency A r...

Page 10: ... free of charge if the device is returned to MICRO EPSILON with shipping costs prepaid Any damage that is caused by improper handling the use of force or by repairs or modifications by third parties is not covered by the liability for material defects Repairs are carried out exclusively by MICRO EPSILON Further claims can not be made Claims arising from the purchase contract remain unaf fected In ...

Page 11: ...eam can be dangerous if the eye closure reflex is deliberately suppressed e g during adjustment Direct viewing into the beam with optical aids e g a magnifying glass is dangerous Laser equipment of the Class 2M can be employed without further protective measures when deliberate viewing into the laser beam or into a beam reflected by mirrors is not longer than 0 25 s Since generally the presence of...

Page 12: ...Page 12 Laser Safety thicknessCONTROL MTS 8201 LLT 4350006 71 ...

Page 13: ...rs are matched to one another in every detail Insofar as is constructively possible mechanical assemblies and individual parts which are not subject to adjustment have been used Such parts assemblies which have to be adjusted for functional reasons have been adjusted by Micro Epsilon The commissioning of the system does not require any adjustment work by the customer 3 2 Basis Components 3 2 1 Bas...

Page 14: ...screws Fig 7 Securing of the side covers 3 2 2 Measurement Carriage The measurement carriage is described in the following sections This is the central ele ment of the measuring system It is used as support for the laser sensors which are used for the thickness measurement of the product 1 2 3 4 Fig 8 Measurement carriage guide system 1 Upper measurement carriage 2 Laser scanner 3 Drive master tar...

Page 15: ...suring system see Fig 2 1 1 Laser scanner Fig 9 Laser scanner i An optional air purge at the sensors in the upper and lower belts reduces dust ac cumulation etc on the glass panes for the sensors 1 2 1 Laser beam emission with air cooling 2 Receiver with air cool ing Fig 10 Sensor housing with openings for laser beam CAUTION Do not stare deliber ately into the laser beam Close your eyes or immedia...

Page 16: ...1 Lower measurement carriage 2 Scraper 3 Dirt pan Fig 11 Scraper on the lower measurement carriage 3 2 5 Master target In the first step a temperature stable master target is pneumatically swiveled into the parking position it is used for calculating the measuring gap At the end of this measure ment the master target is swiveled back pneumatically into its home position A reference measurement is ...

Page 17: ...ge The measurement carriages are movable connected to the base frame using linear bear ings 1 see Fig 13 The measurement carriages are moved by an electric drive unit with belt drive 2 see Fig 14 Both belt drives are mechanically coupled to the drive motor through a synchronous shaft in order to avoid an offset of the measuring carriages to each other 1 2 3 1 Lower measurement carriage 2 Limit swi...

Page 18: ...equence of steps of the drive motor for the measurement carriages is detected by an angle sensor and read out thus enabling an assignment of the measured values in the transverse direction 3 3 4 Limit Switch Two end position sensors each detect the end positions of the upper and lower measure ment carriages End stops parabolic springs prevent a collision between the measure ment carriage and the b...

Page 19: ...on is carried out according to the instructions in the maintenance schedule see 7 1 2 3 3 6 Reference Ruler Thermal Compensation The base frame and the guidance of the measuring carriages are exposed to thermal changes which influence the geometry of the base frame In order to avoid that these changes in geometry also influence the thickness measurement the distance of both measurement carriages t...

Page 20: ...ollers Sideways it is guided with ball casters and tension springs The lower reference ruler is mounted to the upper reference ruler with two Invar rods Sidewards it is also guided with ball casters and tension springs The lower reference ruler is freely suspended in the air Upper and lower reference ruler form a reference plane in the measuring system 1 2 3 4 1 INVAR rod 2 Upper reference 3 Ball ...

Page 21: ...s develop a so called polygon effect during movement because individual chain connections are kinked In a precise measuring system this effect negatively affects the measured result For this reason a special cable carrier which shows no polygon effect is used For this reason a special cable drag that does not have a polygon effect is used It permits optimum smooth running during travel which ensur...

Page 22: ...essure sensor 2 Condensed water drain Fig 22 Conditioning of compressed air and valve cluster The maintenance unit consists of a filter control unit for preparing the compressed air and generating the working pressure The compressed air is monitored electronically In the event of a drop in the nominal pressure from 6 bar to under 4 bar a signal is sent to the measuring system s controller The cont...

Page 23: ...operating the system 1 2 3 4 1 On off switch 2 PC active LED is green 3 Emergency stop 4 Reset emergency stop Fig 23 Control cabinet operating elements on the measuring system 3 6 1 Signal Lamps To visualize the operating states over long distances the system features a signal lamp 1 see Fig 24 which is mounted on the measuring system see Fig 1 1 1 Signal lamp Fig 24 Signal lamp ...

Page 24: ...stem travels back to the home position 3 6 3 On Off Switch The system s On Off switch 3 is located on the control cabinet see Fig 23 The On Off switch disconnects all poles of the system from the power supply grid The position of the On Off switch is monitored by the software Normal switching on Move the main switch to ON The PC does not start automatically Start PC from the control panel the cont...

Page 25: ... a forklift crane Open the wooden crate of the measuring system Use a rechargeable electric screwdriver bit size T20 i Avoid any lateral forces on the sidewalls of the wooden crate Loosen the transport locks on the lashing straps cable ties etc on the base frame see 4 2 Place the round slings onto the four transport eyebolts see Fig 25 Attach the round slings to a cross member Do not lift the meas...

Page 26: ...own carefully Avoid jerky movements when placing the measuring system on the floor i The measuring system must not be lifted on one side and then pulled Prevent any damage particularly to the projecting parts for example the drive motor while transporting the measuring system Integrate the measuring system into your industrial environment CAUTION Crushing or impact hazard caused by uncontrolled mo...

Page 27: ...l the measuring system 4 2 Loosen Transport Lock Cable ties secure the suspension of reference rulers against shocks Remove both cable ties on the drive side of the measuring system see Fig 27 Fig 27 Secured reference rulers for the transport 1 1 Transport lock Fig 28 Transport lock on the measuring system Loosen the transport lock at the base frame and measurement carriage of the meas uring syste...

Page 28: ...erface Ethernet IP 8 air Not supplied 4 5 Electrical Power Supply The measuring system requires an AC mains voltage of 120 V 5 60 Hz Connect the measuring system to the supply voltage The measuring system must be connected as follows Connect the cable for the 120V 60Hz supply to 1X0 Signal name 1X0 contact Customer cable L1 120V ac 1 N 2 PE 4 Connect the cable for the emergency stop line to 7X1 Si...

Page 29: ...of the measuring system to the potential equalization of the electrical installation using a potential equalization conductor of at least 10 mm 4 6 Compressed Air Supply The connection for the compressed air supply is located on the measuring system Connect the compressed air supply see 3 5 The following properties apply Input pressure Nominal pressure max 6 bar 5 dry and oil free Air consumption ...

Page 30: ...marking on the measuring system see Fig 31 Refer to the mechanic documentation for the exact dimensions see 9 1 A A 660 0 660 1140 1505 1250 1320 899 929 5 990 1320 1430 1515 206 5 0 671 5 passline 900 1166 1281 5 1746 5 1811 5 709 measurement range end 951 measurement range start 891 electrical and pneumatical connection Target 1 Fig 30 Parameters for positioning the measured object 1 Target char...

Page 31: ... be guaranteed as long as the settings of the system thicknessCONTROL operating system remain This means in particular that new software components must not be installed unless they have been ex plicitly released from Micro Epsilon e g office components games screen saver ASO In this context operating system components could be deleted or overwritten unnoticedly which are necessary for perfect fun...

Page 32: ...As the measuring system is in its initial state parking position no measuring values are displayed initially Fig 32 Initial state of the measuring program In the submenu User functions for login resp logout maintenance of rights and pass words of single user groups are accessible see Fig 33 Two password levels are defined in the system Higher level is used for configuration of the visualization an...

Page 33: ...ides a filter function Depending on the user who is logged in several submenu items may be hidden For example thickCon users do not have access to some file and system operations Fig 34 Menu bar of the measurement program Menu File File manager of the operating system TwinCAT System Manager ProDrive Console Offline Analyzer TeamViewer View print Save layout Reset layout Log off Windows User and qu...

Page 34: ...isplay applies to the limit switches Additionally the horizontal bar view describes the current position of the automatic axis The manual commands are activated and deactivated via the menu Measurement Manual mode The displays of the digital in puts show the current state of the servomotor Examples symbols automatic mode Measurement carriage not in horizontal motor zero position Measurement carria...

Page 35: ...r technology Traverses measurement carriage with sensor technology in horizontal maximum position Fig 38 Buttons in manual mode 5 4 2 Emergency Stop Area Stop In case of a emergency stop resp area stop situation both the red signal lamp on the measuring system and also the virtual red LED Error in the view System overview start to blink After elimination of the cause and resetting of the external ...

Page 36: ...clear article number of the database entry to be created Afterwards the related parameters can be defined and saved by clicking Submit so that they appear as option in the combo box which is declared with article numbers When you have clicked the button Call article adjusted data is sent to the measuring program additionally a new measurement file is created After the measuring system has started ...

Page 37: ...hereby differences between contact and non contact measurements can be compen sated Display interval In the views of length trend this interval is used to display data Depending on the settings this specification is either in m or min When 100 meters are entered the length trend displays the last produced 100 meters Material Depending on the sensor type material characteristics Default Mat Reflect...

Page 38: ...iagrams changes from blue to orange Setpoint This is the nominal value of the product If data of the stock list are provided from an superior interface values of the stock list are ignored 5 6 System Parameter Configuration of system parameters takes place in tab Parameter You can find system settings which can only be changed by Micro Epsilon in tab Advanced Data that belong together are divided ...

Page 39: ...01 LLT 4350006 71 Fig 41 System parameter Fig 42 System parameter Traversal speed The traversal speed set here is only used for a short pe riod of time i e until next recall of an article With a recall of articles traversal speed of article master is used again ...

Page 40: ...der which is mathematically subtracted from the detected product width Mode Defines the number of tracks for the view length trend After traversing the virtual tracks are calculated here Track width This array defines the width of a track The positions of tracks can be defined via the array Position specifications as follows Relative to target start The positions are stated relatively to the first...

Page 41: ... be displayed you can deactivate the button Current width position Three resp five blue cursor lines mark the positions of the virtual 3 5 track measurement in the view Cross profile If they are to be visualized the array Track positions has to be activated The Distance and Intensity checkboxes in the Show sensor raw data group enables to select the sensor values to be displayed in the Sensors vie...

Page 42: ...h ensuring from the parking position of the traversing unit or if the specified measuring point is to be traversed Fig 43 Menu Move to position Traversing to a measuring point is only reasonable after traversing measurement When the fix position has been confirmed with the green button Go the measurement carriage traverses to the stated position When the target position has been reached measure me...

Page 43: ... bar 5 8 4 Sensor View Fig 46 Sensor View The actual states of both scanCONTROL sensors are shown in the initial state of the software see Fig Above Central information thereof are respectively the actual state of a scanner the name of the scanner the recorded number of scans per second the number of valid points with 640 points as maximum the actual and the averaged distance value in millimeter B...

Page 44: ...d cursor line Width Shows the measured width of the product Thickness Shows the thickness value of the current measured product Fig 48 Parameter Cross profile In the view length profile the y axis is scaled as in the view cross profile A rectangle marks the measured median of a cross profile A blue color change shows that the median is within the tolerance If the value is outside warning resp aler...

Page 45: ...ents and the nominal profile Red bars illustrate here a high deviation to the nominal profile Fig 50 View Cross profile 5 8 7 View Length Trend The Length profile provides analysis possibilities for thickness distribution by means of the length of the product In contrast to Median length profile of the view Com bined see Fig 48 three resp five areas for left half left track mid half right and righ...

Page 46: ...eir corresponding length positions to compare them in the diagram on the right side The arrow color is used for the cross profile in the diagram on the right side Fig 52 View Pseudocolors 5 8 9 Statistical Analysis With retrieval of an article in the stock list also the calculation of the statistical character istic values of the production is started The following characteristic values are calcul...

Page 47: ...iew Length Trend 5 9 Menu File Access to Windows Functions Via menu File File manager the Windows Explorer is activated So the user can access the file system of the PC TWinCAT System Manager offers the opportunity to check resp to configure the con trol to the engine and to the bus terminal resp the coupling to the master computer You can find further details in the TWinCAT Program Help ProDrive ...

Page 48: ...ows user If you click Quit the window of the measurement program closes If the locked Win dows user ThickCon is Iogged in also the PC shuts down As soon as the operating system has been shut down the main switch of the system can be switched off Fig 55 Menu File 5 10 Menu User Via menu Extras Logout the system can be locked for unauthorized persons dur ing ongoing measurement After clicking the bu...

Page 49: ...menu Log opens a dialog for surveillance of the digital inputs and outputs You can choose the desired day of logging in the combo box date You can limit time in the textbox Time from until If you click the button Inputs the displayed columns can either be hidden or shown Fig 58 Dialog Logging Fig 59 Dialog Logging Inputs ...

Page 50: ...3 T min calculated tolerance 2 This diagram shows the measurement values After each completed scan a measuring point is added 3 Setpoint upper and lower limit of production Setpoint and threshold value are used for calculation and diagrams 4 Value to be checked x This option defines the measuring point to be checked 1 up to x this point is also shown as cursor 5 This button starts and ends the tes...

Page 51: ... Measurement of measuring device capability Method 3 1 Result of measuring device capability valid after 80 points R R 20 2 Cursor shows the current position of the sensor unit 3 Setpoint upper and lower limit of production Setpoint and threshold value are used for calculation and diagrams 4 This button starts and ends the test 5 Shows the current state Test ongoing Test completed result not OK Te...

Page 52: ...n a new compensation travel is required Below this you can select which data in the Gap values diagram and the adjacent sec tions Run times and Axis are displayed The following choices are available Current day Current week Current month Total In the diagram Gap values the gap values of each calibration in the selected time peri od are displayed The Gap value is calculated with every calibration T...

Page 53: ...overview The necessary maintenance steps for the warning or alarm is explained in more detail in the chapter Maintenance After maintenance or service has been performed the interval must be reset by pressing the Reset button Under the Axis section the currently produced length is displayed as in the System Overview With the Export button all gap values with the corresponding date and time can be e...

Page 54: ...ner in the defined color The functions Show intensity upper LLT and Show intensity lower LLT display the intensities of the measuring points obtained from the reflected laser In addition the corresponding regression lines can be displayed with the check boxes Configuration setup a measurement can be stopped via the Stop button and then start ed again within the setup settings The Config LLT button...

Page 55: ...port log files The following dialog then opens The required date and files can be selected in the dialog shown above In addition to the log files the program settings can be exported The location must be selected before exporting The following is shown during the export process When the export is finished the message Export successful is displayed ...

Page 56: ... E g The logExport_20200515_123431 file was created on 15 05 2020 at 12 34 31 There are always two files Once the file with the extension txt and 7z or zip This can be selected when exporting 5 13 Menu Favorites There is the function of grouping frequently used menu items together in a favorites menu This means that you do not have to navigate to the submenu every time and search for the menu item...

Page 57: ...te The following example is to explain TestArticle_20150924_163923 txt File name for article TestArticle obtained 09 24 2015 at 4 39 23 PM Files are saved in ASCII format i e they can be read with any editor and imported to Excel These files are saved in several columns Column 1 contains length column 2 Date_Time column 3 Setpoint Thickness column 4 Setpoint Width mm column 5 Width mm column 6 7 8...

Page 58: ...sure ment Bit O Data 2 2 0 2 Start Measurement Bit O Data 2 3 0 3 Stop Measurement Bit O Data 2 4 0 4 Reset Length Calcu lation Bit O Data 2 5 0 5 Start Fix Position Measurement Bit O Data 2 6 0 6 Enable Compensa tion Drive Bit O Data 2 7 0 7 Start Compensation Drive Bit O Data 2 8 1 0 Bit O Data 2 9 1 1 Bit O Data 2 10 1 2 Bit O Data 2 11 1 3 Bit O Data 2 12 1 4 Bit O Data 2 13 1 5 Bit O Data 2 1...

Page 59: ...AL O Data 30 O Da ta 31 56 0 Width Lower Toler ance REAL O Data 32 O Da ta 33 60 0 O Data 34 O Da ta 35 64 0 O Data 36 O Da ta 37 68 0 O Data 38 O Da ta 39 72 0 O Data 40 O Da ta 41 76 0 O Data 42 O Da ta 43 80 0 O Data 44 O Da ta 45 84 0 O Data 46 O Da ta 47 88 0 O Data 48 O Da ta 49 92 0 O Data 50 O Da ta 51 96 0 84 0 88 0 92 0 96 0 100 0 120 0 124 0 PLC ME Named Address AB Adress TWinCAT Name T...

Page 60: ... I Data 10 I Da ta 11 16 0 Used Setpoint Thickness REAL I Data 12 I Da ta 13 20 0 Thickness Track 1 REAL I Data 14 I Da ta 15 24 0 Thickness Track 2 REAL I Data 16 I Da ta 17 28 0 Thickness Track 3 REAL I Data 18 I Da ta 19 32 0 Thickness Track 4 REAL I Data 20 I Da ta 21 36 0 Thickness Track 5 REAL I Data 22 I Da ta 23 40 0 Thickness Mean Value REAL I Data 24 I Da ta 25 44 0 Width REAL I Data 26 ...

Page 61: ...on Manual Software thicknessCONTROL MTS 8201 LLT 4350006 71 I Data 42 I Da ta 43 80 0 I Data 44 I Da ta 45 84 0 I Data 46 I Da ta 47 88 0 I Data 48 I Da ta 49 92 0 I Data 50 I Da ta 51 96 0 108 0 112 0 116 0 120 0 124 0 ...

Page 62: ...Page 62 Instruction Manual Software thicknessCONTROL MTS 8201 LLT 4350006 71 ...

Page 63: ... M1 14 M1 14 M1 14 M1 14 4 2 2 4 4 4 4 4 2 2 2 2 QM1 air purge sensor below air purge sensor above cooling sensor above cooling sensor below K K K K K K Marking Article Description RN1 RN2 3002800 Flow control valve RM1 3004658 Piloted check valve RZ1 RZ2 3004659 One way flow control valve RN3 RN4 0465134 Flow control silencer MM1 0465193 Rotary Compact Module AZ1 0465204 Service unit combination ...

Page 64: ...Page 64 Pneumatic Plan thicknessCONTROL MTS 8201 LLT 4350006 71 ...

Page 65: ...n the measurement carriage for wear Visual inspection 02 Check condensate sep arator and fill level of the maintenance unit If nec essary drain accumulated condensate Visual inspection 02 Quarterly maintenance Work to be performed Tools equipment measuring equip ment Staff code Test the measuring system s emergency stop circuit Functional test 01 Check the filter pads of the fan on the control cab...

Page 66: ... 6002 2RS 3005602 Twin piston rotary drive rotary module RCM 12 090 0465193 Magnetic field sensor rotary module RCM 12 090 0465194 Limit switch break contact 3004217 Guide carriage KWVE25 WL G3 V1 3004854 Master part 3005416 05 Metal wiper 3005288 Toothed belt Eagle 8M b 25mm 3005604 Toothed belt ZRM AT5 500 25 3005143 Valve terminal CPV SC MP 0465086 Electrical technology spare part battery for U...

Page 67: ...Micro Epsilon article number bus terminal analog input EL3702 6414050 bus terminal EL9100 6414029 bus terminal EL2084 6414124 bus terminal digital output EL2004 6414026 limit switch 3004217 DT6100 CS2 4350070 11 LLT2900 50 VT 4322027 015 Ethernet Scanner 2901769 Dig I O Scanner 2901868 signal line capacitive sensor 2901957 ...

Page 68: ... until the sensor head is in position Misalignment of both axles please check their positions Measurement accuracy may no longer be achieved Check distances of carriages to limit switches in hom ing position Check marks on the limit switches for misalignment Test travel canceled sensor gap is not empty Check roller for contamination Check measuring gap or roller for material Stop button in softwar...

Page 69: ...rinciples of safety integration No 1 7 3 Marking of machinery No 1 7 4 Instructions Furthermore we declare compliance with the following EC directives and standards including the modifications applicable at the time this declaration is made EN ISO 13857 2008 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN 60204 1 2006 Safety of machinery Elect...

Page 70: ...Page 70 Declaration of Incorporation thicknessCONTROL MTS 8201 LLT 4350006 71 ...

Page 71: ...he DWF Viewer program on the supplied CD must be installed to display the design Using this tool all the individu al components of the system can be displayed after opening file 4350006 71 01 dwf A A 660 0 660 1140 1505 1250 1320 899 929 5 990 1320 1430 1515 206 5 0 671 5 passline 900 1166 1281 5 1746 5 1811 5 709 measurement range end 951 measurement range start 891 electrical and pneumatical con...

Page 72: ...s the property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization Micro Epsilon Messtechnik GmbH Co KG Project Number 08542 168 0 Number of pages D 94496 P107587 Created on ATI 21 11000108 Königbacherst 15 Manufacturer company Project name 4350006 71_ATI_USA_K247554 Phone Company customer by short name Ortenburg Micro Epsilon Messtechnik ...

Page 73: ...cable ANL UEB 4 Overview EtherCAT bus ANL ET1 1 120V input service socket cabinet heating ANL ET1 2 24V power supply UPS master switch dc fuse ANL ET1 4 Servocontroller and servomotor ANL ET1 7 Emergency stop contact from ATI ANL ET1 8 Local emergency stop and reset ANL ET1 9 Industrial PPC interface ATI ANL ET1 11 Buscoupler 24V allocation fan ANL ET1 13 Digital input ANL ET1 15 Digital output si...

Page 74: ...ramm KLE Terminal connection table S Cabinet Multi conductor cables with colored lines Color Symbol white brown green yellow gray rose silver WH BN GN YE GY PK SR Color Symbol red blue purple black turguoise orange gold RD BU VT BK TQ OG GD Color Symbol green yellow gray rose red blue white green brown green white yellow yellow brown GN YE GY PK RD BU WH GN BN GN WH YE YE BN Function Code ALL Gene...

Page 75: ...nt for 8 9 3 21 UEB 1 4 03 08 2021 4 2 Name 5 Diese Zeichnung ist Eigentum der Firma MICRO EPSILON und darf ohne unsere Genehmigung weder kopiert noch dritten Personen mitgeteilt werden This drawing is the property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization Overview revision no date editor modification page ...

Page 76: ...be copied or brought to the knowledge of a third party without our authorization Sensor 2 Sensor 1 Grounding 10mm included in delivery not included in delivery 24V Dig I O EtherCAT motorcable resolvercable air cable set 1 l 20m RAL 7035 Reset area stop Area stop keyboard mouse 18 5 Zoll Panel PC Multitouch main switch green LED PC active 2000 mm 600 mm fan cabinet Rittal 5830 500 600x1800x400mm So...

Page 77: ...021 2 2 Name 5 Diese Zeichnung ist Eigentum der Firma MICRO EPSILON und darf ohne unsere Genehmigung weder kopiert noch dritten Personen mitgeteilt werden This drawing is the property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization 21B4 21B1 4M1 26E1 21X1 4X3 9X2 4X2 9X4 4X1 28X2 23E1 23E2 28X4 28B1 28B2 28E1 28E2 21B6 21B5 21B2 21B3 O...

Page 78: ...ten Personen mitgeteilt werden This drawing is the property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization bus cabinet elektrical cabinet ECAT 24V dig I O servomotor motor resolver valve 21W1 limit switch CS2 CS2 cable carrier below cable carrier above DT6100 DT6100 LLT2900 GNYE 6mm 3 x pneumatic connecting box LLT2900 28W3 1 x pneuma...

Page 79: ...rve O7 Reserve O8 Reserve EK1100 Buscoupler 9E1 EL1008 I1 Pressure Input OK 1 I2 Pressure Output 1 OK 1 I3 Pressure Output 2 OK 1 I4 Limit switch pos control reached 0 I5 MN motor side reached 0 I6 Limit switch bus side reached 0 I7 Calibration target in measuring gap 1 I8 Calibration target out of measuring gap 1 EL2004 O1 Air flushing scanner O2 Cooling scanner O3 Reserve O4 Reserve EK1100 Busco...

Page 80: ...nowledge of a third party without our authorization Heater Temp 5 C N PE GN YE Service Socket GN YE CAUTION Remains energized when main switch is opened Power supply from ATI Voltage 120V 60Hz Fuse C10A OR 1 5 GY 1 5 GNYE 1 5 OR 1 5 GNYE 1 5 GN YE Control cabinet lighting PE GN YE Control cabinet heating 1S1 Temperature switch ME 0264032 1E1 150W Heater ME 0736313 L N 1 2 3 4 5 6 7 PE 1 1X0 2 4 L1...

Page 81: ...4V 10A ME 6420021 DC 24V 24V DC UPS UBC10 241 End of Charge Voltage Buffertime Limiter Status Diagnose Check Wiring DC 24V 10A 15A INPUT V out Ready 1 2 Buffering 3 4 Replace Batterie 5 6 Inhibit 7 Inhibit 8 BU 1 5 WHBU 1 5 WHBU 1 5 BU 1 5 24V power supply and UPS OR 1 5 CAUTION Remains energized when main switch is opened RD 1 5 BU 1 0 Input DC fuse Master switch 120V servomotor L1 T1 L2 T2 L3 T3...

Page 82: ... 1 4 ON S3 1 4 ON S4 1 OFF 2 4 ON Adress 192 168 S1 S2 0 S3 S4 1 1 GND REF 10 REF 17 Temp 18 Temp 21 Resolver A 22 Resolver A 25 Resolver B 26 Resolver B 1 Temp 2 Temp 1 24V 2 GND Harting 12pol Harting 12pol Resolver PE Motor 12 11 14 15K1 15 4 ME 0150135 21 m 4W1 4X1 LAN CAT 6 green 4W4 4Z1 Netzfilter ME 0467474 L N PE L N PE X3 X4 2 X200 1 X107 U V W 4E1 Servocontroller ME 6424023 01 X7 1 X2 1 2...

Page 83: ...property of MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization In2 In2 A A mode Power In1 In2 Out Reset Fault S11 X2 1 S21 X2 2 S22 X1 2 Y32 X2 3 S12 X1 1 S34 X1 3 A2 X4 1 A1 X3 1 7A1 Pnoz S3 ME 0302035 PNOZ S3 24VDC 14 13 7 7 24 23 7 8 PNOZ S3 24VDC PILZ 751 103 gnge PE Emergency stop from ATI Emergency stop safety relais 5 ATI 1 7X1 2 3 4 ...

Page 84: ...MICRO EPSILON and must not be copied or brought to the knowledge of a third party without our authorization In2 In2 A A mode Power In1 In2 Out Reset Fault S21 X2 2 S22 X1 2 S12 X1 1 Y32 X2 3 S34 X1 3 8A1 PNOZ s3 ME 0302035 PNOZ S3 24VDC 14 13 7 7 24 23 7 8 PNOZ S3 24VDC PILZ 751 103 BU1 0 BU1 0 BU1 0 BU1 0 WHBU1 0 Emergency stop safety relais 12 11 8S1 ME 0264040 local emergency stop 22 21 S11 X2 ...

Page 85: ... X108 LAN1 X109 LAN2 LAN3 LAN4 LAN5 LAN6 Ethernet remote support customer Ethernet IP customer PLC Industrial Panel PC Scanner above Scanner below Stecker SIE ME 0323554 Stecker SIE ME 0323554 8pol 8pol ME 0150239 21 m 9W4 ME 0150239 21 m 9W7 9X2 LAN 9X4 LAN CAT 6 green 3m 9W2 LAN 9E1 PPC 2218 ME 6411162 02 USB LAN USB PS USB 9E4 Dongle ME 2422007 LAN LAN LAN LAN PE A1 A2 9K1 IPC active ME 0302047...

Page 86: ...10A 1 1 2 5 3 2 4 6 5 3 6 7 7 4 8 8 11A3 UEB 4 1 EL9186 EL 9186 8x 24V 1 24V 2 24V 3 24V 4 24V 5 24V 6 24V 7 24V 8 24V 06 07 8 x 0V Imax 10A 8 x 0V Imax 10A 1 1 2 5 3 2 4 6 5 3 6 7 7 4 8 8 11A4 UEB 4 2 EL9187 EL 9187 8x 0V 1 0V 2 0V 3 0V 4 0V 5 0V 6 0V 7 0V 8 0V 00 01 Buskoppler Buscoupler 24V 1 0V 5 2 3 PE 4 6 7 PE 8 X1 IN X2 OUT 11A1 UEB 4 0 EK1100 02 03 Lizenzklemme License Clamp EL6070 Lizenzk...

Page 87: ...OK 1 I3 Emergency stop OK 1 I4 Local emergency stop OK 1 I5 UPS ready 1 I6 UPS buffering 1 I7 UPS replace battery 1 I8 Reserve 08 09 8 x Digital Eingang 24V 8 x Digital Input 24V I1 1 I2 5 I3 2 I4 6 I5 3 I6 7 I7 4 I8 8 13A1 UEB 4 2 EL1008 BU1 0 10 11 4 x Digital Eingang 24V 4 x Digital Input 24V I1 1 I2 5 2 6 3 7 I3 4 I4 8 EL1104 I1 Reserve I2 Reserve I3 Reserve I4 Reserve 12 13 8 x 24V Imax 10A 8...

Page 88: ...O1 Deviation from set point O2 Reserve O3 Reserve O4 Reserve 4 Kanal Analog Ausgang 10 10V 4 Channel Analog Output 10 10V O1 1 O2 5 2 6 O3 3 O4 7 4 8 16 17 8 x Digital Ausgang 24V 8 x Digital Output 24V O1 1 O2 5 O3 2 O4 6 O5 3 O6 7 O7 4 O8 8 15A2 UEB 4 6 EL2008 14 15 8 x 0V Imax 10A 8 x 0V Imax 10A 1 1 2 5 3 2 4 6 5 3 6 7 7 4 8 8 15A1 UEB 4 5 EL9187 EL 9187 8x 0V 1 0V 2 0V 3 0V 4 0V 5 0V 6 0V 7 0...

Page 89: ...x Digital Eingang 24V 4 x Digital Input 24V I1 1 I2 5 2 6 3 7 I3 4 I4 8 EL1008 I1 Pressure Input OK 1 I2 Pressure Output 1 OK 1 I3 Pressure Output 2 OK 1 I4 Limit switch pos control reached 0 I5 MN motor side reached 0 I6 Limit switch bus side reached 0 I7 Calibration target in measuring gap 1 I8 Calibration target out of measuring gap 1 EL1104 I1 Reserve I2 Reserve I3 Reserve I4 Reserve BU1 0 WHB...

Page 90: ...Air flushing scanner O2 Air cooling scanner O3 Reserve O4 Reserve I1 DT6100 Capa above 1 0V 10 0V 0 2mm 2 0mm 1 5mm distance I2 DT6100 Capa below 1 0V 10 0V 0 2mm 2 0mm 1 5mm distance SIG 10V 10V SIG GND 24V 0V SIG 10V 10V SIG GND 24V 0V 10 11 2 x Analog Eingang 10 10V 2 x Analog Input 10 10V I1 1 I2 5 I1 2 I2 6 GND 3 GND 7 S 4 S 8 08 09 EL2084 4 x Digitial Out Negativ O1 Trigger LLT O2 reserve O3...

Page 91: ...PE GNYE Valve O frame EL2004 O1 Calibration Target go in measuring gab O2 Calibration Target go out of measuring gab O3 Reserve O4 Reserve 12 13 Potential Eingang Potential Input EL9100 24V Supply after emergency stop 14 15 4 x Digital Ausgang 24V 4 x Digital Output 24V O1 1 O2 5 2 6 3 7 O3 4 O4 8 26A2 UEB 4 7 EL2004 x1 x2 Y0 target in x1 x2 Y1 target out 1 2 x1 x2 Y3 air flushing above x1 x2 Y4 a...

Page 92: ...Limit switch calibration target GNYE 24V 0V 24V DC GND In1 In1 LS on off LS on off SH In1 SH 0 6m 0 6m PE 28E1 ET1 9 5 LLT2900 50 VT 0 6m Scanner 1 above ME 4322027 015 9 2 4 6 ME 2901868 28W3 BU RD 3 1 1 28X4 3 9 8 WH BN YE GN 2 4 5 2 3 7 10 10 13 6 6 2 1 4 2 28B1 Target in measuring gap Festo 1 4 2 28B2 Target not in measuring gap Festo 6 7 8 9 BN BU BU BN BK BK ME 0150098 28W2 WH BN GN YE BU RD...

Page 93: ...e 公司名 ATI Flat Rolled Products Address 地址 130 Lincoln Avenue Postcode City 邮政编码 城市 Vandergrift PA 15690 Contact person 联络人 Gregory Bossart Copyright Micro Epsilon All rights reserve 保留所有权利 This document and its content is property of Micro Epsilon It mustn t be copied even in parts or passed on to third parties or rival companies without our written acceptance 本文件及其内容属于 Micro Epsilon 的财产 未经本公司的 书面...

Page 94: ... inch 0 305 mm max 最大 0 28 inch 7 112 mm Width 宽度 min 最小 24 inch 609 6 mm max 最大 52 inch 1320 8 mm Line speed 线速度 min 最小 Enter the value min 输 入最小值 m min max 最大 Enter the value max 输 入最大值 m min Temperature of the target material 目标材料的温度 min 最低 Enter the value min 输 入最低值 C max 最高 C Temperature of the cabinet environment 控制柜环境温度 min 最低 32 F 0 C max 最高 95 F 35 C Vertical movement during measurement 测...

Page 95: ...Operating Instructions scanCONTROL 29xx ...

Page 96: ...MICRO EPSILON MESSTECHNIK GmbH Co KG Königbacher Strasse 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com Laser scanner ...

Page 97: ...Features 16 3 1 4 Advantages of the Used Sensor Array Difference to Conventional Line Scanners 17 3 1 5 Further Features 17 3 2 Technical Data 18 3 3 LED Displays 20 4 Delivery 21 4 1 Unpacking 21 4 2 Storage 21 5 Mounting and Installation 22 5 1 Attachment and Mounting 22 5 2 Connections 28 5 2 1 General 28 5 2 2 Power Supply 29 5 2 3 RS422 Synchronization 30 5 2 4 Switching Inputs 32 5 2 5 Ether...

Page 98: ...ces 46 6 5 3 Temperature Influences 46 6 5 4 External Light 47 6 5 5 Mechanical Vibrations 47 6 5 6 Surface Roughness 47 6 5 7 Shadowing Effects 48 6 6 Cleaning 49 7 scanCONTROL Output Unit 49 7 1 scanCONTROL Output Unit Components 50 7 2 Connect the Power Supply 51 7 3 Commissioning scanCONTROL Output Unit 52 7 4 Specification of the Components 52 7 4 1 Output Unit Basic 52 7 4 2 Supported Module...

Page 99: ...scanCONTROL 29xx Appendix A 1 Accessories 60 A 1 1 Recommended Accessories 60 A 1 2 Optional Accessories 61 ...

Page 100: ......

Page 101: ...ect the power supply and the display output device according to the safety regulations for electrical equipment Risk of injury Damage to or destruction of the sensor Avoid shocks and impacts to the sensor Damage to or destruction of the sensor The supply voltage must not exceed the specified limits Damage to or destruction of the sensor Avoid continuous exposure to dust and spray on the sensor by ...

Page 102: ... 10 at MICRO EPSILON MESSTECHNIK GmbH Co KG Königbacher Strasse 15 94496 Ortenburg Germany The sensor is designed for use in industry and satisfies the requirements 1 4 Intended Use The scanCONTROL 29xx sensor is designed for use in industrial and laboratory areas It is used for Profile measurement Length measurement Quality monitoring and inspection of dimensions The sensor must only be operated ...

Page 103: ... apply for the optical sections during operation as their soiling contamination results in adversely affecting or failure of the function Only use shielded cables or original cables from the range of accessories for the connection to a power supply and for the outputs Note also the assembly and installation instructions see Chap 5 The IP 65 protection class is a specification which is limited to t...

Page 104: ...turer 2 1 Laser Class 2M scanCONTROL 29xx sensors with a maximum laser power up to 8 mW scanCONTROL 29xx 10 BL up to 7 mW see Chap 3 2 are classified in Laser Class 2M IIM Accordingly the following applies With laser equipment of the Class 2M the eye is not put in danger during random short term exposure to the laser radiation i e exposure duration up to 0 25 s A direct glimpse into the beam can b...

Page 105: ...e optics Class 2M Laser Product IEC 60825 1 2015 07 COMPLIES WITH 21CFR 1040 10 AND 1040 11 EXCEPT FOR DEVIATIONS PURSUANT TO LASER NOTICE NO 50 DATED JUNE 24 2007 P0 7mW Pp 7mW H 62W m Fig 3 IEC label scanCONTROL 29xx 10BL Laser radiation Do not stare into beam or expose users of telescope optics Class 2M Laser Product IEC 60825 1 2015 07 Po 8mW Pp 8mW H 52W m λ 405nm F 0 4 kHz t 1µs COMPLIES WIT...

Page 106: ...Page 12 Laser Safety scanCONTROL 29xx scanCONTROL Fig 5 True reproduction of the sensor with its actual location of the warning label ...

Page 107: ...not possible Reducing the laser output from 20 mW to 8 mW with a software affects not the laser class The following information label should be fitted to the sensor housing front and rear side IEC 60825 1 2015 07 P 50mW P 50mW 0 P 658nm F 0 4kHz t 1µs Warning Laser radiation Avoid exposure to beam Class 3B Laser Product The laser labels for Germany are already printed on The labels for the EU area...

Page 108: ...tor in measu ring position Laser products certified as Class 3B products EN 60825 1 require a beam attenuator see Fig 8 see Fig 9 other then the key operated control The beam attenuator prevents access to all laser and collateral radiation To open or close the aperture please follow the steps below Unscrew the knurled screw Change the attenuator position and tighten the knurled screw The laser ape...

Page 109: ...ction of the sensor with its actual location of the warning label The user is responsible that the accident prevention regulations are observed Class 3B IIIB laser sensors are notifiable and a laser protection officer is required either Mark the laser area recognizable and everlast ing During operation the laser area has to be restricted and marked Observe the instructions described see Chap 5 2 6...

Page 110: ...ll necessary integral parts are combined in one housing 3 1 3 Special Performance Features scanCONTROL 29xx features speed and compact design with simultaneously high measurement accu racy A special line scanning optical system ensures uniform exposure of the measuring field The sensor array is arranged in the sensor head according to the Scheimpflug condition which facilitates uniform image focus...

Page 111: ...eading of the previous image Thus the exposure time is longer at the same profile frequency With it also dark objects can be measured with a high rate 3 1 5 Further Features External synchronization and triggering Serial interface RS422 for communication with PLC or PC Digital switching inputs selectable TTL or HTL The automatic control of the exposure time enables consistent measurement results w...

Page 112: ...O 2 s Reference resolution 2 3 1 μm 2 μm 4 μm 12 μm Resolution X axis 1280 points profile Profile frequency 2000 Hz depending on sensor model Light source laser Standard Semiconductor laser approx 405 nm blue Semiconductor laser approx 658 nm red Optional Semiconductor laser approx 405 nm blue Laser power Standard 7 mW laser class 2M 8 mW laser class 2M reduced 2 mW Optional 20 mW laser class 3B r...

Page 113: ...ERCAT 6 ETHERNET IP 6 Displays LED 1x state error 1x laser on Supply 11 30 VDC 500 mA IEEE 802 3af Power over Ethernet class 2 Dimensions 118 x 85 x 33 mm with connectors 108 x 85 x 33 mm without connectors 96 x 85 x 33 mm Weight sensor without cable 440 g 380 g FSO Full Scale Output MMR Midrange 1 Based on a MICRO EPSILON Optronic standard target with metallic finished surfaces 2 Measuring object...

Page 114: ... LED Displays LED laser on Green Laser on LED state Two color LED red green Green Measurement Green flashing data transmission Red flashing error code see Chap 11 Note The LED state flashes green long during active data transmission and short for controller accesses ...

Page 115: ...nsors 1 CD scanCONTROL Configuration Tools with drivers and docu mentation Other scanCONTROL 29xx sensors 1 scanCONTROL demo CD with drivers programs and documen tation Check the delivery for completeness and shipping damage immediately after unpacking In case of damage or missing parts please contact the manufacturer or supplier immediately You will find recommended and optional accessories in ap...

Page 116: ...ay attention to careful handling during mounting and operation Damage to or destruction of the sensor The laser beam should strike the target surface at right angles Otherwise inaccurate measurements cannot be excluded Mount the sensor by means of screws type M5 or by means of through bores for M4 with the screws from the accessories Bolt connection Through length Screw Washer Torque 33 mm M4 x IS...

Page 117: ...50 0 79 3 11 75 5 2 97 9 35 3 12 22 4 88 0 7 28 10 39 71 5 2 81 53 6 2 11 46 6 1 83 35 9 1 41 75 2 95 10 39 8 31 9 6 38 10 4 Z 6 4 56 5 2 22 30 27 5 1 08 5 2 x 90 ø4 1 0 1 0 ø3H11 SMR MMR EMR Fig 12 Dimensional drawing sensor scanCONTROL 29xx 10 BL dimensions in mm inches not to scale SMR Start of measuring range MMR Midrange EMR End of measuring range ...

Page 118: ...5 5 2 97 79 3 11 85 75 3 38 64 1 2 52 46 9 1 85 MR extended 53 2 09 53 5 2 11 SMR 0 89 3 50 96 3 78 27 5 1 08 Recommended attachment point 78 5 3 09 EMR 12 9 0 0 5 02 32 5 1 28 33 1 3 Recommended attachment point ø 3 H7 12 dia 0 1 0 0 00 0 0039 Fig 13 Dimensional drawing sensor scanCONTROL 29xx 25 dimensions in mm inches not to scale MR Measuring range SMR Start of measuring range MMR Midrange EMR...

Page 119: ... 81 75 2 95 0 3 12 9 35 75 5 2 97 79 3 11 85 75 3 38 64 8 2 55 47 2 1 86 Recommended attachment point 19 0 0 5 02 32 5 1 28 33 1 30 Recommended attachment point M5 10 39 ø 5 2 x 90 on both sides ø 3 H7 12 dia ø 4 1 0 16 dia 0 1 0 0 00 0 0039 Fig 14 Dimensional drawing sensor scanCONTROL 29xx 50 dimensions in mm inches not to scale MR Measuring range SMR Start of measuring range MMR Midrange EMR En...

Page 120: ... 95 89 3 50 96 3 78 27 5 1 08 7 28 10 39 0 3 12 9 35 75 5 2 97 79 3 11 85 75 3 38 Recommended attachment point 0 5 02 32 5 1 28 33 1 30 Recommended attachment point ø 3 H7 12 dia ø 4 1 0 16 dia 0 1 0 0 00 0 0039 Fig 15 Dimensional drawing sensor scanCONTROL 29xx 100 dimensions in mm inches not to scale SMR Start of measuring range EMR End of measuring range ...

Page 121: ...143 5 5 65 MR extended 125 4 92 190 7 48 SMR 240 9 45 MMR 290 11 42 EMR MR extended 390 15 35 100 3 94 21 4 Fig 16 Measuring field sensor scanCONTROL 29xx 100 dimensions in mm inches not to scale MR Measuring range SMR Start of measuring range MMR Midrange EMR End of measuring range ...

Page 122: ... optional Laser on off 1 brown RS422 12 red blue RS422 input or output RS422 11 gray pink In1 6 yellow Switching input In1 GND In1 4 green Ground connection In1 In2 5 pink Switching input In2 GND In2 8 gray Ground connection In2 In3 10 purple Switching input In3 GND In3 7 black Ground connection In3 Screen Housing black DC insulated from GND Fig 18 Assignment of the multifunction socket on scanCON...

Page 123: ...be connected to the protective conductor PE of the power supply The shielded multifunction cable PC2600 2900 x is recommended The operating voltage for the scanCONTROL 29xx measuring device should come from a 24 V power supply which is only used for measuring equipment and not simultaneously for drives contactors or similar pulse interference sources Use a power supply with galvanic isolation Conn...

Page 124: ... via software The signals must be operated symmetrically according to the RS422 standard Primarily use RS422 driver circuits or converters Alternatively use devices with RS422 connectors e g sensors or PLC s The RS422 port is galvanically isolated from GND and Laser on off but not from GND In1 3 When used one of the GND In1 3 should connected to the GND of the remote station in order to avoid pote...

Page 125: ...gger input input On 6 External trigger output output Off 7 CMM trigger output output Off Synchronizing several sensors with each other Connect the output RS422 Pin 12 of sensor 1 with the input RS422 Pin 12 of sensor 2 Connect the output RS422 Pin 11 of sensor 1 with the input RS422 Pin 11 of sensor 2 Also connect both the GND In1 pins Pin 4 of the sensors to each other Software settings Setting S...

Page 126: ... 5 V High HTL or 24 V High Fig 21 Switching Inputs The switching inputs In1 up to In3 can be used for triggering or for connecting an encoder All switching inputs are identical The used circuits have an internal electrical isolation The inputs are galvanically isolated from the GND and Laser on off Each switching input has its own ground connection Gnd In1 to 3 which has to be connected with the e...

Page 127: ...910 2960 Bit 0 Bit 1 Bit 2 Signal level switching level The signal levels are switchable for all switching inputs together via software between LLL low voltage TTL logic and HLL high voltage HTL logic LLL level Low 0 V 0 8 V High 2 4 V 5 V internal pull up 10 kOhm to 5 V HLL level Low 0 V 3 V High 11 V 24 V permitted up to 30 V internal pull up 10 kOhm to 24 V Pulse duration 5 µs i Use a shielded ...

Page 128: ...ite green 8 Rx D2 4 blue 1 D3 5 white blue 2 D3 6 green 7 Rx D2 7 white brown 3 D4 8 brown 4 D4 1 View on pin side male cable connector 2 3 4 5 6 7 8 1 View on solder pin side screw connector Fig 22 Pin assignment Ethernet connection We recommend the Gigabit Ethernet connection cable SC2600 2900 x for the Ethernet connection cable length x in meters Characteristics 4 x 2 x 0 14 mm shielded Due to ...

Page 129: ...the DHCP protocol This setting is activated by default and has priority over the retrieval in the link local net A fixed IP address can be given Various network settings can interfere the connection to the sensor for example Firewall or packet filter We recommend using a packet size of 1024 bytes packet payload because network components sup port such packages by default The sensor supports jumbo ...

Page 130: ... 2 9 3 1 2 9 3 1 2 9 max 30 V approx 5 mA Type 1 Type 2 UOUT scanCONTROL 29xx B TTL o HTL Laser off U OUT 0 8 V Laser on 2 8 V U OUT 30 V red white brown Ground Type 3 Type 4 PNP NPN Fig 23 Options to switch off the laser Use a serial key switch inside the control circuit to switch off the laser If the voltages between pin 3 and pin 1 are 0 8 V the laser is off No external resistor is necessary to...

Page 131: ...ably in a separate cable duct The minimum bending radii of the recommended cables for flexible laying must not be less 80 mm MICRO EPSILON recommends the use of the optionally available power supply PS2020 Din rail mounting input 230 VAC output 24 VDC 2 5 A 5 4 Getting Ready for Operation Commissioning Mount the sensor according to the installation instructions see Chap 5 1 Connect the sensor to t...

Page 132: ...of the sensor As well as the installation instructions mentioned above the CD ROM also contains various documentation and programs The demonstration program DeveloperDemo exe in the directory CD Program Developer Demo is used for scanner parameterization and simple display of profile data The directory CD Development SDK contains a sensor specific DLL and descriptions and examples for creating you...

Page 133: ... already installed 2 Install the software according to the instructions on the CD 3 Connect and license the USB dongle if present 4 Connect the scanCONTROL 29xx measuring system to the PC via Ethernet 6 3 2 Connecting scanCONTROL 29xx to the PC Proceed as follows in order to connect scanCONTROL 29xx via Ethernet with the PC Finish the installation of the software completely Connect scanCONTROL 29x...

Page 134: ...ned maximum x values for the z coordinates can be found see Fig 13 see Fig 14 see Fig 15 Please refer to the sensor acceptance report of your sensor A slight range shifting of a measuring field is possible and depends on the sensor The top edge corresponds to the start of the measuring range and the bottom edge to the end of the measur ing range The corners of the predefined measuring fields are o...

Page 135: ...Page 41 Operation of the Sensor with a PC scanCONTROL 29xx Fig 24 Predefined measuring fields ...

Page 136: ...tandard is larger than the measuring range standard The minimum dimen sions can be found in the dimensional drawing see Fig 13 see Fig 14 see Fig 15 The scanCONTROL 29xx sensors are distinguished by a laser line with 20 opening angle measuring range 25 mm or 25 opening angle measuring ranges 50 mm and 100 mm The receiver has a smaller opening angle view angle than the laser line Centered measuring...

Page 137: ... are briefly explained in the report are included in the sensor acceptance report The key diagram in the sen sor acceptance report is shown again below see Fig 26 Points with deviation 0 08 mm Distance z mm 40 20 0 20 40 60 80 100 120 140 Extended measuring range Standard measuring range Position x mm Fig 26 Linearity deviation example of an scanCONTROL 29xx 50 The black points show the places whe...

Page 138: ...utomatic expo sure time regulation can also be deactivated if required If there is no object in the measuring range the shutter time stored in the shutter register of the sensor will be used as exposure time This value must also guarantee reliable recognition of the darkest measurement object A previous test is recommended if the target is very dark or has very high contrast The various demonstra ...

Page 139: ...th a PC scanCONTROL 29xx Shutter time preset by the user 0 10 ms Automatic shutter time is active Result The sensor operates with a Shutter time of 0 06 ms Fig 27 Screenshot of the developer demonstration program with automatic shutter ...

Page 140: ... be further narrowed 6 5 2 Color Differences Color differences of measurement objects have effects However these color differences are often also com bined with different penetration depths of the laser light into the material Different penetration depths in turn result in apparent changes of the line thickness Therefore color changes combined with penetration depth changes can result in inaccurat...

Page 141: ...commended for all objects outside the measuring range object holders transport apparatus grippers or similar 6 5 5 Mechanical Vibrations If high resolutions in the μm range should be achieved with the sensor particular attention must be paid to stable or vibration damped sensor and measuring object mounting 6 5 6 Surface Roughness Surface roughness of 5 μm and more results in surface noises due to...

Page 142: ...m of the laser line inevitably results in partial shadowing at vertical edges In order to make these areas visible only changing the sensor or object position helps As a general rule measuring objects with steep edges cannot be one hundred percent measured using laser triangulation The missing areas can only be supplemented or interpolated using suitable software Shadowing of the receiver Shadowin...

Page 143: ...h or lens cleaning paper and pure alcohol isopropanol for cleaning the protec tive housing Do not use commercial glass cleaner or other cleansing agents 7 scanCONTROL Output Unit The measurement system scanCONTROL 2910 2960 measures and evaluates 2D profile data of a surface and supplies analog and digital control signals scanCONTROL Output Unit outputs digital and analog signals is based on the W...

Page 144: ... B A 750 600 Bus termination Analog output module A1 A2 13 14 750 536 A3 A4 A5 A6 A7 A8 DO 2 Power jumper contacts Data contacts DO 2 Status D0 4 D0 6 DO 8 DO 8 Digital output module DO 1 Status DO 7 DO 7 DO 1 DO 5 DO 3 A1 A2 13 14 C D B A M M A3 A4 M M 750 555 AO 2 AO 1 AO 4 AO 3 V 0 V 0 V 0 V 0 Power jumper contacts Data contacts Function Error Fig 29 Example configuration Ethernet with analog a...

Page 145: ...ated power units for sys tem and field supply Ethernet After mounting of the modules the required wiring has to be installed Connect the System supply out terminals of the OU Filter module to the System supply in termi nals of the OU Fieldbus Coupler 0 V and 24 V see Fig 30 Connect the system supply in of the OU Filter module to the power supply 0 V and 24 V see Fig 30 Connect the field supply in ...

Page 146: ...digital and analog output ports When the parameterization is finished save the settings to a user mode of the sensor scanCONTROL Configuration Tools Menu Parameters Save parameters to scanCONTROL Refer to scanCONTROL Configuration Tools Chapter 3 14 4 Exit scanCONTROL Configuration Tools and disconnect scanCONTROL 2910 2960 PC and if necessary scanCONTROL Output Unit Connect the scanCONTROL 2910 2...

Page 147: ...ieldbus Coupler Ethernet with system supply module System data Max number of bus sharing unit Limited by Ethernet specification Max length of fieldbus segment 100 m Baud rate 10 100 Mbit s Technical Data Number of bus terminals 64 With bus extension 250 Power supply DC 24 V 25 30 Max input current 280 mA at 24 V Internal current consumption 450 mA at 5 V Total current for I O modules 700 mA at 5 V...

Page 148: ...8 Channel digital output module DC 24 V 0 5 A low side switching 8 actors short circuit prooved Micro Epsilon order no 0325131 power supply through power jumper contacts 4 Channel analog output module 0 10 V Micro Epsilon order no 0325135 see Chap 7 4 4 4 Channel analog output module 10 V Micro Epsilon order no 0325116 4 Channel analog output module 0 20 mA Micro Epsilon order no 0325132 4 Channel...

Page 149: ...efer to manual of the 8 Channel digital out put modules DC 24 V 0 5A 8 actuators high side switching Actuators can be operated at all digital outputs and be wired di rectly via DO 1 2 3 4 5 6 7 8 scanCONTROL 2910 2960 supports eight digital outputs Fig 33 8 Channel DigitalOut Module Number of outputs 8 Current consumption internal 25 mA Voltage via power jumper contacts DC 24 V 25 30 Type of load ...

Page 150: ...the appropriate setting in scanCONTROL Configuration Tools The output signal is galvanically isolated output from the system level The resolution is limited to 12 bits scanCONTROL 2910 2960 supports four analog outputs Fig 35 4 Channel AnalogOut Modul Number of outputs 4 Power supply via system voltage DC DC Signal voltage 0 V 10 V Load 5 kΩ Resolution 12 bit Conversion time typ 10 ms Setting time...

Page 151: ...inter est of further development MICRO EPSILON reserves the right to make design changes without notification For translations into other languages the German version shall prevail 9 Service Repair If the scanCONTROL 29xx is defective If possible save the current sensor settings in a parameter set see Configuration Tools menu Parameters Save param eters to file in order to load the settings back a...

Page 152: ...ort Loading suppressed due to active data transmission Stop active data transmission Prevents PC software crashes Group Data processing and transmission 2x long Data overflow in the sensor Select smaller measuring field reduce profile frequency se lect less complex measuring program Data can be impaired ex posure time can be longer than expected 2x long 1x short Data overflow during receipt of the...

Page 153: ...OL Output Unit 3x long 1x short Connected modules of scanCONTROL Output Unit are not supported Use the supported modules only see Chap 7 4 2 3x long 2x short Communication error scan CONTROL Output Unit Reduce profile frequency 3x long 3x short Output overflow scanCON TROL Output Unit Reduce profile frequency Group Ethernet interface 4x long IP address conflict Check the Ethernet configura tion of...

Page 154: ...x Accessories scanCONTROL 26xx Appendix A 1 Accessories A 1 1 Recommended Accessories PS2020 Power supply for DIN rail mounting input 230 VAC output 24 VDC 2 5 A for maximum 2 sensors scanCONTROL 29xx at the same time ...

Page 155: ...length x 10 20 m cable 6x2x0 14 shielded with integrally cast 12 pole M12x1 screw con nector and free cable ends SC2600 2900 x ø15 6 dia 53 2 09 Ethernet connection cable length x 0 5 2 5 10 15 20 25 28 35 m cable 4x2x0 14 shielded with integrally cast 8 pole M12x1 screw connector and 8 pole Ethernet cable connector RJ45 The cable are drag chain suitable ...

Page 156: ...ON MESSTECHNIK GmbH Co KG Königbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com X9751303 A071108HDR X9751303 A07 MICRO EPSILON MESSTECHNIK ...

Page 157: ...CS02 CS05 CSE05 CS1 CSE1 CSH1 CSH1FL CS1HP CSH1 2 CSH1 2 FL CS2 CSE2 CSH2 CSH2FL CS3 CSH3FL CS5 CS10 CSH02 CSH02FL CSH05 CSH05FL Betriebsanleitung Instruction Manual capaNCDT 6100 ...

Page 158: ...nburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 e mail info micro epsilon de www micro epsilon com Zertifiziert nach DIN EN ISO 9001 2008 Certified acc to DIN EN ISO 9001 2008 Berührungsloses kapazitives Wegmesssystem Non contact Capacitive Displacement Measuring ...

Page 159: ...n 10 2 2 2 Sensorkabel 12 2 3 Technische Daten 13 3 Lieferung 14 3 1 Lieferumfang 14 3 2 Lagerung 14 4 Installation und Montage 15 4 1 Vorsichtsmaßnahmen 15 4 2 Sensor 15 4 2 1 Radiale Punktklemmung mit Madenschraube zylindrische Sensoren 15 4 2 2 Umfangsklemmung zylindrische Sensoren 16 4 2 3 Flachsensoren 16 4 2 4 Maßzeichnungen Sensoren 17 4 3 Sensorkabel 23 4 4 Controller 24 4 5 Spannungsverso...

Page 160: ...iebname 27 5 2 Grundeinstellungen 27 5 3 Kalibrierung mit metallischen Messobjekten 28 5 4 Systemgrenzfrequenz 30 5 5 Synchronisation bei Mehrkanalsystem 30 6 Wartung 32 7 Haftung für Sachmängel 33 8 Außerbetriebnahme Entsorgung 33 Anhang ...

Page 161: ...nde Tätigkeit an i Zeigt einen Anwendertipp an 1 2 Warnhinweise Unterbrechen Sie die Spannungsversorgung vor Berührung der Sensoroberfläche Verletzungsgefahr Statische Entladung Schließen Sie die Spannungsversorgung und das Anzeige Ausgabegerät nach den Sicherheitsvorschriften für elektrische Betriebsmittel an Verletzungsgefahr Beschädigung oder Zerstörung des Sensors und oder des Controllers Verm...

Page 162: ...ESSTECHNIK GmbH Co KG Königbacher Straße 15 94496 Ortenburg Deutschland Das Messsystem ist ausgelegt für den Einsatz im Industriebereichund erfüllt die Anforderungen 1 4 Bestimmungsgemäße Verwendung Das capaNCDT 6100 ist für den Einsatz im Industriebereich konzipiert Es wird eingesetzt zur Weg Abstands und Verschiebungsmessung Positionserfassung von Bauteilen oder Maschinenkomponenten Das Messsyst...

Page 163: ... 10 000 h Controller 10 60 C Luftfeuchtigkeit 5 95 nicht kondensierend Umgebungsdruck Atmosphärendruck Lagertemperatur Sensor 50 150 C Sensorkabel 50 200 C CCmx und CCmx 90 50 80 C CCgx und CCgx 90 Controller 10 60 C Der Raum zwischen Sensoroberfläche und Messobjekt muss eine konstante Dielektrizitätszahl haben Der Raum zwischen Sensoroberfläche und Messobjektdarf darf nicht verschmutzt sein z B W...

Page 164: ...DT wertet den Blindwiderstand Xc des Plattenkondensators aus der sich streng proporti onal mit dem Abstand ändert X Kapazität C c 1 j C Fläche Abstand r o i Ein zu kleines Messobjekt und gekrümmte unebene Messflächen bewirken ebenfalls eine nicht lineare Kennlinie Dieser theoretische Zusammenhang wird durch den Aufbau der Sensoren als Schutzringkondensatoren in der Praxis nahezu ideal verwirklicht...

Page 165: ... auf der Signalverarbeitungsplatine die beiden Einstellpotentiometer zero und gain Mit ihnen ist das Verstellen von Nullpunkt und Verstärkung möglich Dadurch wird eine Feinabstimmung für die vorliegende Messaufgabe erreicht Die Anschlussplatine enthält den 8 poligen Anschlussstecker einen Verpolungsschutz und verschiedene Schutzelemente der Anschlüsse die zur Einhaltung der EMV Richtlinien notwend...

Page 166: ...erfahren ist flächengebunden Je nach Sensormodell und Messbereich wird eine Min destfläche benötigt siehe Tabelle Sensoren für elektrisch leitende Messobjekte Metalle Sensormodell Messbereich Min Durchmesser Messobjekt CS02 0 2 mm 5 mm CSH02 0 2 mm 7 mm CSH02FL 0 2 mm 7 mm CS05 0 5 mm 7 mm CSE05 0 5 mm 6 mm CSH05 0 5 mm 7 mm CSH05FL 0 5 mm 7 mm CS1 1 mm 9 mm CSE1 1 mm 8 mm CSH1 1 mm 11 mm CSH1FL 1...

Page 167: ...tionsprinzip Technische Daten Deutsch capaNCDT 6100 Sensormodell Messbereich Min Durchmesser Messobjekt CS2 2 mm 17 mm CSH2 2 mm 17 mm CSE2 2 mm 14 mm CS3 3 mm 27 mm CSH3FL 3 mm 24 mm CS5 5 mm 37 mm CS10 10 mm 57 mm ...

Page 168: ...nalität Modell x Kabellänge Kabel ø 2 gerade Stecker 1x gerade 1x 90 0 für Sensoren Min Biegeradius statisch dynamisch CCgxC 2 4 oder 6 m 3 1 mm 0 05 0 8 mm 10 mm 22 mm CCgxC 90 2 4 oder 6 m 3 1 mm 0 05 0 8 mm CCgxB 2 4 oder 6 m 3 1 mm 1 10 mm CCgxB 90 2 4 oder 6 m 3 1 mm 1 10 mm CCmxC 1 4 2 8 oder 4 2 m 2 1 mm 0 05 0 8 mm 7 mm 15 mm CCmxC 90 1 4 2 8 oder 4 2 m 2 1 mm 0 05 0 8 mm CCmxB 1 4 2 8 ode...

Page 169: ...Option LC 0 1 d M abgestimmt auf einen Sensor Max Empfindlichkeitsabweichung 0 1 d M Langzeitstabilität 0 05 d M Monat Synchronbetrieb möglich ja Isolatormessung nein Temperaturstabilität 0 03 d M C Betriebstemperatur Controller 10 60 C Sensor 50 150 C Lagertemperatur 10 75 C Versorgung 24 VDC 85 mA 9 36 VDC optional 15 VDC 85 mA 9 36 VDC Ausgang 0 10 V Lastwiderstand min 1 2 kΩ Lastkapazität max ...

Page 170: ...esssystems vorsichtig aus der Verpackung und transportieren Sie sie so weiter dass keine Beschädigungen auftreten können Prüfen Sie die Lieferung nach dem Auspacken sofort auf Vollständigkeit und Transportschäden Bei Schäden oder Unvollständigkeit wenden Sie sich bitte sofort an den Lieferanten 3 2 Lagerung Lagertemperatur Sensor 10 75 C Sensorkabel 50 200 C CCmx und CCmx 90 50 80 C CCgx und CCgx ...

Page 171: ...s Kabel kann nicht repariert werden 4 2 Sensor Die Sensoren können freistehend oder bündig montiert werden Achten Sie bei der Montage darauf dass die polierte Sensorstirnfläche nicht zerkratzt wird 4 2 1 Radiale Punktklemmung mit Madenschraube zylindrische Sensoren Diese einfache Befestigungsart ist nur bei kraft und vibrationsfreiem Einbauort zu empfehlen Die Maden schraube muss aus Kunststoff se...

Page 172: ...schinen Produktionsanlagen und so weiter zwingend erforderlich Montage mit Spannzange Abb 4 Umfangsklemmung Eine Umfangsklemmung ab 2 mm hinter der Stirnfläche ist möglich i Zugkraft am Kabel ist unzulässig 4 2 3 Flachsensoren Die Befestigung der Flachsensoren erfolgt über eine Gewindebohrung für M2 bei Sensoren 0 2 und 0 5 mm oder über eine Durchgangsbohrung für Schrauben M2 Die Sensoren können v...

Page 173: ...7 8 1 12 CS02 8 1 12 6f7 ø10h7 CS1HP 15 1 20 0 2 ø10h7 CS1 17 1 21 0 2 M 1 2 ø20h7 20 1 24 0 2 Steckerseite CS2 ø30h7 ø20h7 16 5 1 24 0 2 CS3 M 1 2 ø20h7 24 0 2 16 5 1 ø40h7 CS5 M 1 2 16 5 1 24 0 2 ø20h7 ø60h7 M 1 2 CS10 Abmessungen in mm nicht maßstabsgetreu 1 Montagebereich für Punkt beziehungsweise Umfangsklemmung ...

Page 174: ...stallation und Montage capaNCDT 6100 CSE2 CSE1 9 12 ø8f7 ø7 7 Ø13 7 Ø14h7 18 5 22 Steckerseite CSE05 12 9 ø6f7 ø5 7 Abmessungen in mm nicht maßstabsgetreu 1 Montagebereich für Punkt beziehungsweise Umfangsklemmung ...

Page 175: ...ntage Deutsch capaNCDT 6100 14 33 10 1 ø8g6 CSH02 CSH05 ø7 5 ø2 2 ca 37 ca 9 4 ø2 2 ca 37 ca 9 4 ø12g6 CSH1 CSH1 2 10 1 14 33 ø11 5 Abmessungen in mm nicht maßstabsgetreu 1 Montagebereich für Punkt beziehungsweise Umfangsklemmung ...

Page 176: ...Seite 20 Installation und Montage capaNCDT 6100 ø20g6 33 14 10 ø19 5 Klemm bereich CSH2 ø2 2 ca 37 ca 9 4 Abmessungen in mm nicht maßstabsgetreu ...

Page 177: ...nd Montage Deutsch capaNCDT 6100 Flachsensoren M2 3 5 4 5 5 R4 CSH02FL CSH05FL 6 5 4 0 1 ø3 1 75 ø2 2 ca 37 ca 9 4 11 2 25 4 5 5 7 5 R6 ø3 0 1 4 ø2 5 ø4 CSH1FL CSH1 2FL ø2 2 ca 37 ca 9 4 Abmessungen in mm nicht maßstabsgetreu ...

Page 178: ...age capaNCDT 6100 15 5 ø3 ø2 2 0 1 20 5 1 6 ø4 ø2 2 ca 9 4 15 5 20 7 6 ca 37 CSH2FL ø2 2 0 1 5 2 2 ø4 ø2 2 ca 9 4 20 25 ca 37 20 25 ø3 7 6 CSH3FL CRmx Kabellänge 1 4 m sichtbar inkl Crimphülse Abmessungen in mm nicht maßstabsgetreu ...

Page 179: ...ändelten Gehäusehülse der Kabelbuchse öffnet die Verriegelung und die Steckverbindung kann geöffnet werden Kabellänge x 17 5 13 7 8 6 Ø6 Ø5 4 Ø2 1 1 37 27 Ø7 Ø9 4 Sensorkabel CCmxC CCgxC 21 Ø6 Ø5 4 8 13 1 16 9 Sensorkabel CCmxC 90 und CCgxC 90 Ø2 1 1 Kabellänge x Ø2 1 1 27 37 Ø7 Ø9 4 Sensorkabel CCmxB CCgxB 25 20 5 30 5 Ø10 Ø7 Sensorkabel CCmxB 90 und CCgxB 90 Ø2 1 1 Abb 5 Maßzeichnungen Sensorkab...

Page 180: ...paNCDT 6100 4 4 Controller 150 71 64 54 64 138 Stromversorgung Signalausgang SENSOR SYN AUS SYN EIN Befestigungsbohrungen für Schrauben M4 38 Abb 6 Maßzeichnung Controller Biegeradius PC3 8 90 mm min Abmessungen in mm nicht maßstabsgetreu ...

Page 181: ...rieb 2 15 Volt Option 3 Ausgang A Wegsignal Spannung 4 15 V Option 5 0 Volt 15 V Betrieb 6 24 Volt 24 V Betrieb Lötstiftseite Kabelbuchse 7 0 Volt Analogausgang 8 Ausgang B Signal Option z B Strom Abb 7 Pin Belegung Zusätzlich gilt Verwenden Sie ein doppelt geschirmtes Kabel Äußeres Schirmgeflecht umschließt alle Kabeladern Inneres Schirmgeflecht umschließt Signalleitungen PIN 3 7 8 Inneres Schirm...

Page 182: ...ptionen z B Strom 4 20 mA schwarz Außenschirm blank Innenschirm mit Pin 7 blau verbinden 4 6 Elektronik Masseverbindung Erdung Die Gehäuse der Sensoren sind über Kondensatoren mit der Signalmasse und der Versorgungsmasse ver bunden Bei der 24 V Versorgung sind Versorgungs und Signalmasse galvanisch getrennt Mit der Sensormontage in eine metallische Halterung ist eine ausreichende Masseverbindung h...

Page 183: ...r ist nicht erfolderlich i Lassen Sie das Messsystem nach Anlegen der Spannungsversorgung ca 1 Minute warmlaufen 5 2 Grundeinstellungen Mit den Trimmpotentiometern gain und zero siehe Abb 8 werden Verstärkungs und Nullpunktabgleich des Messkanals durchgeführt Einstellbereich ca 10 Umdrehungen je Potentiometer Die Endstellungen bei linkem bzw rechtem Anschlag sind durch leichtes Klicken zu erkennen...

Page 184: ...lussbelegung mit der Spannungsversorgung und dem Anzeigegerät verbunden Aufgrund von Messprinzip und Sensorkonstruktion ist bei metallischen Messobjekten automatisch eine linea re Charakteristik gegeben Das Messgerät ist werkseitig so eingestellt dass für den Sensor CS2 entsprechend seinem Messbereich eine Empfindlichkeit von 10 V erreicht wird Bei Sensoren mit anderen Messbereichen wird eine Nach...

Page 185: ...t entsprechend der Verkippung eine Messbereichsreduzie rung und eine Nullpunktverschiebung auf Gewölbte Messobjektoberflächen führen bei kleineren Abständen zwischen Sensor und Messobjekt zu Linea ritätseinbußen Bei kleiner Messobjektoberfläche treten ebenfalls Linearitäts und Empfindlichkeitsabweichungen auf Versorungsspannung darf angegebene Grenzen nicht überschreiten und dauerhaft überschreite...

Page 186: ...rstellung S1 2 kHz Auslieferungszustand 10 Hz Abb 10 Systemgrenzfrequenz 5 5 Synchronisation bei Mehrkanalsystem Mehrere Messsysteme der Serie capaNCDT 6100 können gleichzeitig als Mehrkanalsystem betrieben wer den Durch die Synchronisation der Messsysteme wird ein gegenseitiges Beeinflussen der Sensoren vermie den Stecken Sie das Synchronisationskabel SC30 Zubehör in die Buchse SYN OUT Synchronis...

Page 187: ...mehrere Messsysteme mit Kabel SC30 Controller 1 Controller 2 Controller 3 SYN OUT SYN IN SC30 SC30 SYN IN SYN OUT Abb 11 Synchronisation mehrerer Messsysteme i Automatische Synchronisation jeder Controller kann Master sein Biegerradius SC30 30 mm fest 60 mm bewegt ...

Page 188: ...s oder bei sehr langen Betriebszeiträumen Langzeitfehler kann es zu leichten Einbußen der Betriebsqualität kommen Diese können durch ein Nachkalibrieren siehe Kap 5 3 beseitigt werden Bei einem Defekt des Controllers des Sensors oder des Sensorkabels senden Sie bitte die betreffenden Teile zur Reparatur oder zum Austausch ein Bei Störungen deren Ursachen nicht eindeutig er kennbar sind senden Sie ...

Page 189: ...auf Reparaturen oder Veränderungen durch Dritte zurückzuführen sind Für Reparaturen ist ausschließlich MICRO EPSILON zuständig Weitergehende Ansprüche können nicht geltend gemacht werden Die Ansprüche aus dem Kaufvertrag blei ben hierdurch unberührt MICRO EPSILON haftet insbesondere nicht für etwaige Folgeschäden Die Ansprüche aus dem Kaufvertrag belieben hierdurch unberührt Im Interesse der Weite...

Page 190: ...g 0 1 µm für Sensoren CS05 bis CS1 MC25D Digitale Mikrometer Kalibriervorrichtung Einstellbereich 0 25 mm verstellbarer Nullpunkt für alle Sensoren PS2020 Netzgerät 24 V 2 5 A Eingang 100 240 VAC Ausgang 24 VDC 2 5 A Montage auf symmetrischer Normschiene 35 mm x 7 5 mm DIN 50022 für max 4 Multifunk tions Controller DT 3301 ...

Page 191: ...DT 6100 FC8 8 polige Kabelbuchse DIN 45326 PC3 8 8 adriges Anschlusskabel mit Kabelbuch se DIN 45326 SC30 Synchronisationskabel 30 cm lang Sensoren Sensorkabel siehe Kap 4 2 siehe Kap 4 3 SWH SW12 ø8 8 ø14 9 2 34 max 17 M10x0 75 Vakuumdurchführung ...

Page 192: ... Typ B M9x0 5 ø9 4 ø34 Standard Flansch CF16 6 13 5 25 Schweißnaht Vakuumdurchführung triax mit CF16 Flansch Maximale Leckrate 1x10e 9 mbar l s 1 Kompatibel zu Stecker Typ B 25 SW11 M9x0 5 1 75 ø13 50h6 Vakuumdurchführung triax schraubbar Maximale Leckrate 1x10e 9 mbar l s 1 Kompatibel zu Stecker Typ B Alle Vakuumdurchführungen sind kompatibel zu den Steckern Typ B siehe Kap 4 3 ...

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Page 195: ...or Cable 47 2 3 Technical Data 48 3 Delivery 49 3 1 Unpacking 49 3 2 Storage 49 4 Installation and Assembly 50 4 1 Precautionary Measures 50 4 2 Sensor 50 4 2 1 Radial Point Clamping with Grub Screw Cylindric Sensors 50 4 2 2 Circumferential Clamping Cylindric Sensors 51 4 2 3 Flat Sensors 51 4 2 4 Dimensional Drawings Sensors 52 4 3 Sensor Cable 58 4 4 Controller 59 4 5 Power Supply and Signal Ou...

Page 196: ...n 62 5 1 Starting Up 62 5 2 Basic Settings 62 5 3 Calibration with Metal Targets 63 5 4 Frequence Response 65 5 5 Synchronization in Multichannel Systems 65 6 Maintenance 67 7 Warranty 68 8 Decommissioning Disposal 68 Appendix ...

Page 197: ...s a user action i Indicates a user tip 1 2 Warnings Disconnect the power supply before touching the sensor surface Static discharge Danger of injury Connect the power supply and the display output device in accordance with the safety regulations for electri cal equipment Danger of injury Damage to or destruction of the sensor and or controller Avoid banging and knocking the sensor and controller D...

Page 198: ...horities responsible at MICRO EPSILON MESSTECHNIK GmbH Co KG Königbacher Straße 15 94496 Ortenburg Germany The measuring system is designed for use in industry and satisfies the requirements 1 4 Proper Use The capaNCDT 6100 measuring system is designed for use in industrial areas It is used for displacement distance and movement measurement position measuring of parts or machine components The sys...

Page 199: ...00 h Controller 10 60 C 50 to 140 F Humidity 5 95 non condensing Ambient pressure Atmospheric pressure Storage temperature Sensor 10 C 75 C 14 to 167 F Sensor cable 50 200 C 58 to 392 F CCmx and CCmx 90 50 80 C 58 to 176 F CCgx and CCgx 90 Controller 10 60 C 50 to 140 F The space between the sensor surface and the target must have an un varying dielectric constant The space between the sensor surf...

Page 200: ... is demodulated amplified and output as an analog signal The capaNCDT system evaluates the reactance Xc of the plate capacitor which changes strictly in proportion to the distance X capacitance C c 1 j C area distance r o This theoretical relationship is realized almost ideally in practice by designing the sensors as guard ring capacitors The linear characteristic of the measuring signal is achiev...

Page 201: ... metal housing The board also contains the zero and the gain potentiometers which are used for adjusting the zero point and the gain This allows optimization of the current measuring task The connecting board contains the 8 pin connector reverse polarity protection and various protection ele ments for the connections which are necessary to satisfy the EMC regulations The output signal can only be ...

Page 202: ...ding on the sensor model and measuring range In the case of insulators the dielectric constant and the target thickness also play an important role Sensors for electrical conducting targets metals Sensor model Measuring range Min target diameter CS02 0 2 mm 5 mm CSH02 0 2 mm 7 mm CSH02FL 0 2 mm 7 mm CS05 0 5 mm 7 mm CSE05 0 5 mm 6 mm CSH05 0 5 mm 7 mm CSH05FL 0 5 mm 7 mm CS1 1 mm 9 mm CSE1 1 mm 8 ...

Page 203: ...47 Functional Principle Technical Data English capaNCDT 6100 Sensor model Measuring range Min target diameter CSH2 2 mm 17 mm CSE2 2 mm 14 mm CS3 3 mm 27 mm CSH3FL 3 mm 24 mm CS5 5 mm 37 mm CS10 10 mm 57 mm ...

Page 204: ...s of functionality Model x cable length Cable ø 2 axial connector 1x axial 1x 90 0 For sensors Min bending radius once permanently CCgxC 2 m 3 1 mm 0 05 0 8 mm 10 mm 22 mm CCgxC 90 2 m 3 1 mm 0 05 0 8 mm CCgxB 2 m 3 1 mm 1 10 mm CCgxB 90 2 m 3 1 mm 1 10 mm CCmxC 1 4 m 2 1 mm 0 05 0 8 mm 7 mm 15 mm CCmxC 90 1 4 m 2 1 mm 0 05 0 8 mm CCmxB 1 4 m 2 1 mm 1 10 mm CCmxB 90 1 4 m 2 1 mm 1 10 mm The sensor...

Page 205: ... LC 0 1 FSO tuned to one sensor Max sensitivity deviation 0 1 FSO Long term stability 0 05 FSO Month Synchronous operation yes Insulator measurement no Temperature stability 0 03 FSO C Operating temperature Controller 10 60 C 50 to 140 F Sensor 50 150 C 58 to 302 F Storage temperature 10 75 C 14 167 F Supply 24 VDC 85 mA 9 36 VDC optional 15 VDC 85 mA 9 36 VDC Output 0 10 V resistance min 1 2 kΩ c...

Page 206: ...refully from the packaging and transport them in such a way that they are not damaged Check for completeness and shipping damages immediately after unpacking In case of damage or missing parts please contact the manufacturer or supplier 3 2 Storage Storage temperature Sensor 10 C 75 C 14 to 167 F Sensor cable 50 200 C 58 to 392 F CCmx and CCmx 90 50 80 C 57 to 176 F CCgx and CCgx 90 Controller 10 ...

Page 207: ... A damaged cable cannot be repaired 4 2 Sensor The sensors of the capaNCDT 6100 may be mounted free standing or flush When assembling make sure that the polished sensor surface is not scratched 4 2 1 Radial Point Clamping with Grub Screw Cylindric Sensors This simple type of fixture is only recommended for a force and vibration free installation position The grub screw must be made of plastic so t...

Page 208: ...ical housing It is absolutely necessary in difficult installation environments e g on machines production plants etc Mounting with clamping ring Fig 4 Circumferential clamping 4 2 3 Flat Sensors Flat sensors are mounted by means of a tap hole for M2 in case of sensors 0 2 and 0 5 mm or by a through hole for M2 screws The sensors can be bolted on top or below Screwing from above Screwing from botto...

Page 209: ...590 20 0 2 787 008 CS1 ø10h7 394 dia 21 0 2 826 008 17 1 669 Dimensions in mm inches not to scale 1 Adjustment area for radial point respectively circumferential clamping M 1 2 ø20h7 79 dia 24 0 2 945 0 08 Connector side CS2 ø30h7 1 18 dia ø20h7 79 dia 24 0 2 945 0 08 CS3 M 1 2 ø20h7 79 dia ø40h7 1 58 dia CS5 M 1 2 16 5 1 24 0 2 ø20h7 79 dia ø60h7 2 36 dia M 1 2 CS10 20 1 787 16 5 1 649 16 5 1 649...

Page 210: ...12 47 ø6f7 24 dia ø5 7 22 9 35 CSE1 12 0 47 ø8f7 0 31 dia CSE2 ø14h7 0 55 dia 18 5 0 73 22 0 87 ø7 7 0 30 dia 9 0 35 ø13 7 0 54 dia Connector side Dimensions in mm inches not to scale 1 Adjustment area for radial point respectively circumferential clamping ...

Page 211: ...CSH1 2 14 39 33 1 30 ø11 5 45 dia 10 1 39 ø2 2 09 dia ca 37 1 46 ca 9 4 37 ø8g6 315 dia CSH02 CSH05 ø7 5 30 dia 14 39 33 1 30 10 1 39 ø2 2 09 dia ca 37 1 46 ca 9 4 37 Dimensions in mm inches not to scale 1 Adjustment area for radial point respectively circumferential clamping ...

Page 212: ...bly capaNCDT 6100 ø20g6 0 79 g6 dia 33 1 3 14 55 10 39 ø19 5 77 dia Clamp area CSH2 ø2 2 09 dia ca 37 appr 1 46 ca 9 4 37 Dimensions in mm inches not to scale 1 Adjustment area for radial point respectively circumferential clamping ...

Page 213: ...25 4 16 0 1 003 ø3 12 dia 1 75 07 ø2 2 09 dia ca 37 1 46 ca 9 4 37 CSH1FL CSH1 2FL 11 43 2 25 09 4 5 18 5 20 7 5 29 R6 24 ø3 12 dia 0 1 003 4 16 ø2 5 10 ø4 16 dia ø2 2 09 dia ca 37 1 46 ca 9 4 37 Dimensions in mm inches not to scale 1 Adjustment area for radial point respectively circumferential clamping ...

Page 214: ... 4 appr 37 15 5 61 20 79 7 6 30 ca 37 appr 1 46 CSH2FL ø2 2 09 0 1 003 5 20 2 2 09 ø4 16 ø2 2 09 ca 9 4 appr 37 20 79 25 98 ca 37 appr 1 46 20 79 25 98 ø3 12 7 6 30 CSH3FL CRmx Cable length 1 4 m visible incl crimp sleeve Dimensions in mm inches not to scale 1 Adjustment area for radial point respectively circumferential clamping ...

Page 215: ...d housing sleeve of the cable bushing Ø9 4 37 Cable length x 17 5 69 13 7 54 8 6 34 Ø6 24 Ø5 4 21 Ø2 1 1 08 37 1 46 27 1 06 Ø7 28 Sensor cable CCmxC CCgxC 21 83 Ø6 24 Ø5 4 21 8 31 13 1 52 16 9 67 Sensor cable CCmxC 90 and CCgxC 90 Ø2 1 1 08 Cable length x Ø2 1 1 08 27 1 06 37 1 46 Ø7 28 Ø9 4 37 Sensor cable CCmxB and CCgxB 25 98 20 5 81 30 5 1 20 Ø7 28 Ø10 39 Sensor cable CCmxB 90 and CCgxB 90 Ø2 ...

Page 216: ...y capaNCDT 6100 4 4 Controller 150 5 91 71 2 80 64 2 52 54 2 16 64 2 52 138 5 43 Power supply Signal output SENSOR SYN OUT SYN IN Mounting holes for M4 or 3 16 screws Bending radius PC3 8 90 mm min Dimensions in mm inches not to scale ...

Page 217: ...ent signal voltage 4 15 V Option 5 0 Volt 15 V operation 6 24 Volt 24 V operation Solder pin side cable socket 7 0 Volt analog output 8 Output B signal option e g current Fig 6 Pin assignment In addition the following applies Use a double screened cable Outer screening mesh surrounds all cable wires Inner screening mesh surrounds signal wires PIN 3 7 8 Inner screening mesh at pin 7 Total screen vi...

Page 218: ...lue 0 Volt 8 red Output signal options e g current 4 20 mA black Outer screen bare Inner screen connect with Pin 7 blue 4 6 Electronics Ground Connection Earthing The sensor housings are connected to signal ground and to supply ground by capacitors Signal ground and supply ground are dc insulated for the 24 V option Mounting the sensor in a metal holder establishes a sufficient ground connection A...

Page 219: ...system to warm up for about one minute before the first measurement or calibrati on 5 2 Basic Settings The gain and zero point of the measuring channel are adjusted with the gain and zero trimmer potentiome ters see Fig 7 setting range approx 20 turns per potentiometer The end settings at the left and right stops are recogniceable by a slight click Gain Sensor Synchronization Zero Power Output Fig...

Page 220: ...ain The controller is connected to the power supply and the display device according to the connection assign ment A linear characteristic is produced automatically due to the measuring principle and sensor construction The measuring device is set at the factory to 10 Volt FSO valid for sensor CS2 according to its measuring range Sensors with other measuring ranges are recalibrated as follows Step...

Page 221: ...eplace the housing cover If the sensor face and the target are mismatched not parallel there will be a loss in the range and a shift in the zero point depending on the tilt Curved target surfaces cause linearity reductions if the distance between the sensor and the target is small Linearity and sensitivity deviations also occur with a too small target dimensions 10 V Sensor 0 Measuring range 100 2...

Page 222: ... Hz Open the controller Shift the switch S1 in the left positi on see Fig 9 Power output Switch S1 2 kHz Factory setting 10 Hz Fig 9 Frequence Response 5 5 Synchronization in Multichannel Systems Several measuring systems in the capaNCDT 6100 series can be operated simultaneously as multichannel systems Synchronization of the measuring systems avoids interference between the sensors Plug SC30 sync...

Page 223: ...er 1 The influence of unsufficient grounded targets will be excepted Synchronise several measuring systems with SC30 cable if necessary Controller 1 Controller 2 Controller 3 SYN OUT SYN IN SC30 SC30 SYN IN SYN OUT Fig 10 Synchronization in multichannel systems i Automatic synchronization each controller can work as master Bending radius SC30 30 mm one time 60 mm alternating ...

Page 224: ...g times can lead to slight reductions in the operating quality long term errors These can be eliminated by recalibration see Chap 5 3 In the event of a defect on the controller the sensor or the sensor cable please send us the effected parts for repair or exchange In the case of faults the cause of which is not clearly identifiable send the whole measuring system back to MICRO EPSILON MESSTECHNIK ...

Page 225: ...er claims except as warranted are accepted Micro Epsilon will specifically not be responsible for eventual consequential damage The terms of the purchasing contract apply in full Micro Epsilon always strives to supply the customers with the finest and most advanced equipment Development and refinement is therefore performed continuously and the right to design changes without prior notice is accor...

Page 226: ...2 5 mm reading 0 1 μm for sensors CS005 to CS2 MC25D Digital micrometer calibration fixture range 0 25 mm adjustable offset for all sensors PS2020 Power supply 24 V 2 5 A input 100 240 VAC output 24 VDC 2 5 A Moun ting on symmetrical DIN rail 35 mm x 7 5 mm DIN 50022 for max 4 multifunction controller DT 3301 ...

Page 227: ... 45326 PC3 8 Power and output cable 3 m 9 84 ft long 8 wire SC30 Synchroniztion cable 30 cm long Sensors sensor cable see Chap 4 2 see Chap 4 3 SWH SW12 34 1 34 2 0 08 max 17 max 0 67 ø14 0 55 dia 9 0 35 ø8 8 0 35 dia M10x0 75 M10x0 03 Leak rate 1 10e 7 mbar l s Vacuum feed through ...

Page 228: ...0 5 ø9 4 37 ø34 1 34 Standard flange CF16 6 24 13 5 53 25 98 Knit line Vacuum feed through triax with CF16 flange Max leak rate 1x10e 9 mbar l s 1 Compatible with connector type B 25 98 SW11 ø9 4 37 dia M9x0 5 1 75 07 ø13 50h6 Vacuum feed through triax screwable Max leak rate 1x10e 9 mbar l s 1 Compatible with connector type B All vacuum feed throughs are compatible to the connectors type B see Ch...

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Page 230: ...ON MESSTECHNIK GmbH Co KG Königbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com X975X111 B071076GBR X975X111 B07 MICRO EPSILON MESSTECHNIK ...

Page 231: ...fer time typ 16 15 At 5A load typ 6 15 At 10A load This uninterruptible power supply UPS controller UBC10 241 with integrated battery is a compact addition to standard 24V power supplies to bridge power failures or voltage fluctuations Expensive downtimes long restart cycles and loss of data can be avoided The DC UPS includes a professional battery management system which charges and monitors the ...

Page 232: ...esigned for installation in an enclosure and is intended for general use such as in industrial control office communication and instrumentation equipment Do not use this device in aircraft trains and nuclear equipment where malfunctioning of the power supply may cause severe personal injury or threaten human life TERMINOLOGY AND ABREVIATIONS DC UPS Uninterruptible power supply with DC Input Normal...

Page 233: ...and buffering is not possible The total input current is the sum of the output current the current which is required to charge the battery during the charging process and the current which is needed to supply the DC UPS itself See also Fig 5 2 This calculation does not apply in overload situations where the DC UPS limits the output current therefore see Fig 5 3 Please note This is the input curren...

Page 234: ...e Fig 6 1 for typical values Ripple and noise voltage max 20mVpp 20Hz to 20MHz 50Ohm Output current nom 15A Continuously allowed Output power nom 360W Continuously allowed Short circuit current min 17 9A Load impedance 100mOhm see Fig 6 2 for typical values max 21A Load impedance 100mOhm see Fig 6 2 for typical values Capacitive and inductive loads No limitation This figure shows the ripple and no...

Page 235: ...wed 15A 5s with full output voltage Short circuit current min 17 9A Load impedance 100mOhm max 21A Load impedance 100mOhm If the output current is in the range between 10A and 15A for longer than 5s a hardware controlled reduction of the maximal output current to 10A occurs If the 10A are not sufficient to maintain the 24V buffering stops after another 5s The buffering is possible again as soon as...

Page 236: ...e battery terminal of the DC UPS see Fig 8 1 for other parameters typ 0 3A Buffer mode 0A output current max 50μA At no input buffering had switched off all LEDs are off typ 270mA At no input buffering had switched off yellow LED shows buffer time expired max 15 minutes Deep discharge protection typ 10 5V At 0A output current typ 9 0V At 10A output current The charging time depends on the duration...

Page 237: ...s the load current The diagram below shows the typical buffer times of the standard battery Buffer time with 5Ah high current battery min 13 24 At 5A output current min 4 54 At 10A output current typ 16 15 At 5A output current see Fig 9 1 typ 6 15 At 10A output current see Fig 9 1 Minimum value includes 20 aging and requires a fully charged min 24h battery Typical value includes 10 aging and requi...

Page 238: ...at 24V typ Fig 10 2 Losses at 24V typ Efficiency vs output current in normal mode 94 5 3 9 95 5 96 0 97 0 15A 95 0 96 5 97 5 98 Output Current 5 7 11 13 Power losses versus output current in normal mode 0 0 7 5 2 3 5 15A 1 4 6 7 8W Output Current 2 5 5 10 12 5 11 FUNCTIONAL DIAGRAM Fig 11 1 Functional diagram DC UPS Control unit with integrated battery Battery Charger Tester Cut off Relay 24V Powe...

Page 239: ...uideline based on the surrounding temperature and the number of charging discharging cycles If the battery is used longer than the specified service life the battery capacity will degrade Details can be found in chapter 28 1 SoH test can not determine a gradual loss in capacity However it can detect a battery failure within the specified service life of the battery Therefore a SoH test is included...

Page 240: ...a minimum length of 250ms is required to stop buffering The inhibit is stored and can be reset by cycling the input voltage See also section 28 1 for application notes Signal voltage max 35Vdc Signal current max 6mA current limited Inhibit threshold min 6Vdc buffering is disabled above this threshold level max 10Vdc Isolation nom 500Vac signal port to power port Restriction apply when using the si...

Page 241: ...z Loc environments Ready DC UPS 1 Hazardous Location Non Hazardous Location Apparatus Voc Isc Input Output Battery Buffering Voc Isc Replace Battery Voc Isc 2 3 4 5 6 Selected barriers must have entity parameters such that Voc V max Isc I max Ca Ci Ccable La Li Lcable For Ccable and Lcable if the capacitance per foot or the inductance per foot is not known then the following values shall be used C...

Page 242: ...F ON OFF ON OFF D Yellow Diagnosis LED Overload Output has switched off due to long overload in buffer mode or due to high temperatures Replace battery Indicates a battery which failed the battery quality test SoH test Battery should be replaced as soon as possible Buffer time expired Output has switched off due to settings of Buffer timer Limiter This signal will be displayed for 15 minutes Inhib...

Page 243: ... To disconnect wire reverse the procedure Instructions a Use appropriate copper cables that are designed for an operating temperature of 60 C b Follow national installation codes and regulations c Ensure that all strands of a stranded wire enter the terminal connection d Up to two stranded wires with the same cross section are permitted in one connection point 16 RELIABILITY Lifetime expectancy mi...

Page 244: ...st transients Burst EN 61000 4 4 Out and input lines 2kV Criterion A Signal lines 2kV Criterion A Surge voltage EN 61000 4 5 Output Æ Input Æ Æ housing 500V 500V 500V Criterion A Criterion A Criterion A Conducted disturbance EN 61000 4 6 0 15 80MHz 10V Criterion A DIN Rail earthed Tested with coupling clamp EMC Emission EN 61000 6 3 EN 61000 6 4 Generic standards Conducted emission EN 55022 Input ...

Page 245: ...e Output current vs ambient temperature Allowable Output Current in Normal Mode 0 0 10 20 60 C 2 5 5 7 5 10 12 5 15A continuous Ambient Temperature 30 40 50 Allowable Output Current in Buffer Mode 0 0 10 20 60 C 2 5 5 7 5 10 12 5 15A continuous Ambient Temperature for typ 5s 30 40 50 The ambient temperature is defined 2cm below the unit 19 PROTECTION FEATURES Output protection Electronically prote...

Page 246: ...4 95 Industrial Control Equipment UL 60950 1 RECOGNIZED E137006 recognized for the use in U S A UL 60950 1 and Canada C22 2 No 60950 Information Technology Equipment Level 5 UL 1604 RECOGNIZED E246877 recognized for use in U S A UL 1604 and Canada C22 2 No 213 M1987 Hazardous Location Class I Div 2 T4 Groups A B C D and Class I Zone 2 Groups IIA IIB and IIC The unit is suitable for use in Class I ...

Page 247: ...s are free of halogens The materials used in our production process do not include the following toxic chemicals Polychlorinated Biphenyl PCB Pentachlorophenol PCP Polychlorinated naphthalene PCN Polybrominated Biphenyl PBB Polybrominated Biphenyl Oxide PBO Polybrominated Diphenyl Ether PBDE Polychlorinated Diphenyl Ether PCDE Polybrominated Diphenyl Oxide PBDO Cadmium Asbestos Mercury Silica 24 P...

Page 248: ...housing Do not use in wet locations or in areas where moisture or condensation can be expected Service parts The DC UPS contains an integrated battery which must be changed on a periodic basis see chapter 26 and 28 1 The tripping of an internal fuse is caused by an internal fault If damage or malfunctioning should occur during operation immediately turn power off and send unit to the factory for i...

Page 249: ...ver screw Step 3 Remove the battery cover Step 4 Disconnect the cables from the battery terminals Step 5 Remove the battery by pulling on the strap Step 6 Install the new battery Step 7 Connect the red cable to the red positive terminal of the battery Step 8 Connect the black cable to the black negative terminal of the battery Step 9 Close the cover Step 10 Tighten the screw Step 11 Plug in the fu...

Page 250: ...3 27 ACCESSORIES Battery The integrated battery should be replaced on a periodic basis see chapter 28 1 As replacement the UZB12 051 can be used UZB12 051 Battery type Highcurrent version 12V 5Ah VRLA lead acid maintenance free battery Design life 3 to 5 years According to EUROBAT guideline Dimensions 70x106x90mm Width x total height x depth Pole connection 6 35mm 0 25Inch Blade type Fast on Weigh...

Page 251: ... If the operational parameters differ from those which are specified for the design life an earlier change of the battery might be necessary The real life is called service life and is defined as the point at which the cell s actual capacity has reached 80 of its nominal capacity At the end of the service life the capacity degrades much faster so that a further use of the battery is not recommende...

Page 252: ...city is required 730 cycles have only a negligible influence in a battery degradation and can be ignored Result The battery shall be replaced after 2 years Please note that the battery degrading begins from the production date check date code on the battery which may shorten the replacement intervals Fig 28 1 Service life versus ambient temperatures typ Fig 28 2 Cell capacity degradation vs discha...

Page 253: ...ructions for fixing the most common failures and problems Always start with the most likely and easiest to check condition Some of the suggestions may require special safety precautions See notes in section 25 first Check wiring LED is on Check correct wiring between the battery and the DC UPS Check battery fuse Is the battery fuse inserted or blown Check battery voltage must be typically between ...

Page 254: ...MESSTECHNIK GmbH Co KG Königbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com X9751254 71 A012081AHA X9751254 71 A01 MICRO EPSILON MESSTECHNIK ...

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