86
Typical Problems
These problems are based on phone calls that we have received from Weigh Scale Blender users.
1.
The display does not read close to zero when power is turned on, bin empty (plus or
minus 10 grams).
The load cells are not plugged in.
The weigh bin is not resting properly and freely in its platform or the platform is not
resting properly on the bolts that protrude from the load cell enclosures.
The controller was never calibrated for these load cells. In this case it will most likely be
off by several hundred grams. See Calibrate Load Cells.
The load cells are damaged. See Verifying Load Cell Function on page 93.
2.
The VERY FIRST DISPENSE does NOT take place. After a few seconds the ALARM
begins to flash.
The air supply is not connected or the pressure is set too low.
The Natural solenoid is not connected properly.
The 3 amp panel front fuse is blown.
3.
The NATURAL dispense valve continues to dump repeatedly even though the weigh
bin has filled to overflowing. The weight reading is still below target full weight.
The weigh bin is not free to move.
The load cells are jammed.
The load cells are damaged. See Verifying Load Cell Function on page 93.
4.
The system operates but always needs MANY RETRIES to complete a dispense and
never seems to "learn" the proper dispense rate.
Vibration is causing frequent "bailouts" causing large swings in rate adjustment.
Increase the BER parameter.
5.
Occasionally, the system gets STUCK doing retries of a component but the retry time
is so short that nothing gets dispensed.
The LAG TIME parameter is set for too short a time. See LA parameter.
A valve is sticking closed. Remove air pressure and check for free operation.
6.
The weight display shows random, very high or low values.
The Load Cells are not plugged in and the readout is drifting.
Damaged load cells.
7.
Dispenses from a slide gate are not as consistent as they should be.
Summary of Contents for FLEXBUS Lite
Page 6: ...6...
Page 10: ...10 Blender Parts Key...
Page 13: ...13...
Page 100: ...100 Technical Drawings...
Page 101: ...101...
Page 102: ...102...
Page 103: ...103...
Page 104: ...104...
Page 105: ...105...
Page 106: ...106...
Page 107: ...107...
Page 108: ...108...
Page 109: ...109...
Page 110: ...110...
Page 111: ...111...
Page 112: ...112 FCA INSTALLATIONDIAGRAM...
Page 113: ...113 WSB 4088 IO wiring diagram 120V...
Page 114: ...114 D WSB E0001 Electrical Diagram WSB Export Single Phase...
Page 115: ...115 D WSB E0002 Electrical Diagram WSB Export 3 Phase...
Page 116: ...116 D WSB E0003 Electrical Diagram WSB Export 1800 3 Phase...
Page 117: ...117 D WSB E0004 Electrical Diagram WSB Export Maxibatch...
Page 118: ...118 D WSB P0001 Pneumatic Diagram WSB with Non Removable Hoppers...
Page 119: ...119 D WSB P0002 Pneumatic Diagram WSB with Removable Hoppers...
Page 120: ...120...
Page 138: ...138 Flexbus Lite Wiring Diagrams...
Page 139: ...139...
Page 140: ...140 Flexbus Lite Component Map...