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Kyocera TASKalfa 181, Service Manual

The Kyocera TASKalfa 181 is a versatile multifunctional printer that streamlines productivity. Ensure a seamless setup and operation by downloading the user-friendly Installation Manual from our website. This comprehensive manual, available for free download, will guide you through every step of installation and usage for enhanced efficiency and convenience.

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2KJ/2KH

1-4-21

C3200

Exposure lamp problem

Non-lighting of the exposure lamp is 
detected at the beginning of copying.

Poor contact in the 
connector termi-
nals.

Check the connection of connector YC16 on 
the engine PWB and the connector on the 
inverter PWB, and the continuity across the 
connector terminals. Repair or replace if 
necessary.

Defective exposure 
lamp.

Replace the exposure lamp.

Incorrect shading 
position.

Adjust the position of the contact glass 
(shading plate). If the problem still occurs, 
replace the home position switch.

Defective PWB.

Replace the engine PWB or inverter PWB 
and check for correct operation.

C3300

AGC problem

After AGC, correct input is not obtained 
at CCD.

Poor contact in the 
connector termi-
nals.

Check the connection of connector YC5 on 
the main PWB and the connector on the 
CCD PWB, and the continuity across the 
connector terminals. Repair or replace if 
necessary.

Defective exposure 
lamp.

Replace the exposure lamp.

Defective PWB.

Replace the main PWB or CCD PWB and 
check for correct operation.

C4000

Polygon motor synchronization prob-
lem

The polygon motor does not reach the 
stable speed within 20 s of the START 
signal turning on.

Poor contact in the 
connector termi-
nals.

Check the connection of connector YC3 on 
the engine PWB and laser scanner unit, and 
the continuity across the connector termi-
nals. Repair or replace if necessary.

Defective polygon 
motor.

Replace the laser scanner unit.

Defective engine 
PWB.

Replace the engine PWB and check for cor-
rect operation.

C4010

Polygon motor steady-state problem

Stable OFF is detected for 5 s continu-
ously after polygon motor stability.

Poor contact in the 
connector termi-
nals.

Check the connection of connector YC3 on 
the engine PWB and laser scanner unit, and 
the continuity across the connector termi-
nals. Repair or replace if necessary.

Defective polygon 
motor.

Replace the laser scanner unit.

Defective engine 
PWB.

Replace the engine PWB and check for cor-
rect operation.

C4200

BD steady-state problem

ASIC detects a BD error for 600 ms after 
the polygon motor rotation has been sta-
bilized.

Poor contact in the 
connector termi-
nals.

Check the connection of connector YC3 on 
the engine PWB and laser scanner unit, and 
the continuity across the connector termi-
nals. Repair or replace if necessary.

Defective laser 
scanner unit.

Replace the laser scanner unit.

Defective engine 
PWB.

Replace the engine PWB and check for cor-
rect operation.

Code

Contents

Remarks

Causes

Check procedures/corrective measures

Summary of Contents for TASKalfa 181

Page 1: ...SERVICE MANUAL Published in October 2009 842KJ112 2KJSM062 Rev 2 TASKalfa 181 TASKalfa 221 ...

Page 2: ...icials for details in your area for proper disposal ATTENTION IL Y A UN RISQUE D EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUC TIONS DONNEES Il peut être illégal de jeter les batteries dans des eaux d égout municipales Vérifiez avec les fonc tionnaires municipaux de votre région pour les détails concernant des déche...

Page 3: ...Revision history Revision Date Replaced pages Remarks 1 August 31 2009 1 2 11 1 2 12 1 2 14 1 3 2 1 3 4 1 3 16 1 3 48 1 3 49 1 5 2 1 5 20 2 October 22 2009 2 4 1 to 2 4 4 ...

Page 4: ...This page is intentionally left blank ...

Page 5: ...rsonnel to ensure the safety of their customers their machines as well as themselves during maintenance activities Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities ...

Page 6: ... this symbol CAUTION Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol Symbols The triangle symbol indicates a warning including danger and caution The specific point of attention is shown inside the symbol General warning Warning of risk of electric shock Warning of high temperature indicates a prohibited ...

Page 7: ... or dusty place This may cause fire or electric shock Do not install the copier near a radiator heater other heat source or near flammable material This may cause fire Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible Insufficient ventilation may cause heat buildup and poor copying performance Always handle the machine by the correct l...

Page 8: ... carefully Always check that the copier is correctly connected to an outlet with a ground connection Check that the power cable covering is free of damage Check that the power plug is dust free If it is dirty clean it to remove the risk of fire or electric shock Never attempt to disassemble the optical unit in machines using lasers Leaking laser light may damage eyesight Handle the charger section...

Page 9: ...r trapped wire and missing screws Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling Replace with new ones if necessary Handle greases and solvents with care by following the instructions below Use only a small amount of solvent at a time being careful not to spill Wipe spills off completely Ventilate the room wel...

Page 10: ...This page is intentionally left blank ...

Page 11: ...anguage setting 1 3 73 1 4 Troubleshooting 1 4 1 Paper misfeed detection 1 4 1 1 Paper misfeed indication 1 4 1 2 Paper misfeed detection conditions 1 4 2 3 Paper misfeeds 1 4 8 1 4 2 Self diagnosis 1 4 16 1 Self diagnostic function 1 4 16 2 Self diagnostic codes 1 4 17 1 4 3 Image formation problems 1 4 25 1 No image appears entirely white 1 4 26 2 No image appears entirely black 1 4 26 3 Image i...

Page 12: ...and refitting the drum unit 1 5 41 2 Detaching and refitting the drum separation claws 1 5 42 3 Detaching and refitting the main charger unit 1 5 43 1 5 5 Developing section 1 5 44 1 Detaching and refitting the developing unit 1 5 44 1 5 6 Transfer section 1 5 45 1 Detaching and refitting the transfer roller 1 5 45 1 5 7 Fuser section 1 5 47 1 Detaching and refitting the fuser unit 1 5 47 2 Detach...

Page 13: ... PWB 2 3 7 2 3 4 Cassette PWB 2 3 13 2 3 5 Operation PWB 2 3 16 2 3 6 Cassette main PWB 22 ppm model only 2 3 18 2 4 Appendixes Maintenance parts list 2 4 1 Periodic maintenance procedures 2 4 2 Chart of image adjustment procedures 2 4 5 Wiring diagram 2 4 7 Paper feeder wiring diagram 22 ppm model only 2 4 8 INSTALLATION GUIDE DOCUMENT PROCESSOR PAPER FEEDER DUPLEX UNIT BUILT IN FINISHER JOB SEPA...

Page 14: ...2KJ 2KH This page is intentionally left blank ...

Page 15: ...o II 8K 16K 16KR Zoom level Manual mode 25 to 400 1 increments Auto mode Preset zoom Printing speed 18 ppm model A4 Letter 18 sheets min A4R LetterR 13 sheets min A3 Ledger 8 sheets min B4 Legal 8 sheets min B5 16 sheets min B5R 13 sheets min A5R 10 sheets min 22 ppm model A4 Letter 22 sheets min A4R LetterR 13 sheets min A3 Ledger 10 sheets min B4 Legal 11 sheets min B5 20 sheets min B5R 13 sheet...

Page 16: ... 3 8 D x 19 3 4 H main body only 22 ppm model 568 W x 594 D x 607 H mm main body only 22 3 8 W x 23 3 8 D x 23 7 8 H main body only Weight 18 ppm model 33 kg 72 8 lbs 22 ppm model 40 kg 88 2 lbs Space required 838 mm W x 594 D mm using MP tray 33 W x 23 3 8 D using MP tray Power source 120 V AC 60 Hz 9 7 A 220 to 240 V AC 50 Hz 5 1 A Options Document processor paper feeder duplex unit built in fin...

Page 17: ...dpi Dual scanning 11 images min 600 dpi 11 images min 300 dpi Network protocol TCP IP Transmission system PC transmission Scan to PC E mail transmission Scan to E mail Twain scan TWAIN Driver Duplex unit Type Internal type Paper weight 64 105 g m2 Paper type Plain Recycled Paper size A3 B4 A4 A4R B5 B5R A5R Folio Ledger Legal Letter LetterR StatementR Oficio II 8K 16K Power source Electrically con...

Page 18: ...idth adjusting tab 7 Paper length adjusting tab 8 Left cover handle 9 MP tray 10 MP tray extension 11 Slider 12 Contact glass 13 Original size indicator plates 14 Left cover 15 Front cover 16 Toner container release lever 17 Toner container 18 Charger cleaner rod 19 Waste toner box 20 Handles for transport 21 Main power switch 22 Main power switch cover 23 USB interface connector 24 Network interf...

Page 19: ...ighter key Darker key 16 Auto density key 17 Image quality mode select key 18 Paper selection key Cursor right key 19 Original Size key Cursor up key 20 Auto 100 key Cursor down key 21 Zoom key Cursor left key 22 Scanner function key 23 Mixed size originals key and indicator 24 Margin key and indicator 25 Collate key and indicator 26 Staple key and indicator 27 Program key 28 Combine key and indic...

Page 20: ...ure 1 1 3 Machine cross section 2 2 1 7 6 3 4 8 5 Paper path Light path 1 Paper feed section 2 Optical section 3 Drum section 4 Developing section 5 Transfer and separation sections 6 Fuser section 7 Eject and switchback sections 8 Duplex section ...

Page 21: ...perature and cool or hot direct air Avoid places subject to dust and vibrations Choose a surface capable of supporting the weight of the machine Place the machine on a level surface maximum allowance inclination 1 Avoid air borne substances that may adversely affect the machine or degrade the photoconductor such as mer cury acidic of alkaline vapors inorganic gasses NOx SOx gases and chlorine base...

Page 22: ...the toner container Connect the power cord Load paper Installing toner Make test copies Attaching the operation label Attaching the cover label Output an own status report maintenance item U000 Exit maintenance mode Start Install other optional devices Install the waste toner box Install the optional original cover or the DP Completion of the machine installation ...

Page 23: ...6 Bottom right pad 7 Top left pad 8 Top right pad 9 Machine cover 10 Eject spacer 11 Document tray 12 Power cord 13 Paper storage bags 14 Plastic bag 15 Plastic bag 16 Cursor pins 17 Cover label 18 Cassette size label 19 Operation label A 20 Operation label B 21 Operation guide 22 CD ROMs 23 Hinge joints 24 Barcode labels 25 Toner container 120 V specifications only ...

Page 24: ...tom right pad 7 Top left pad 8 Top right pad 9 Machine cover 10 Eject spacer 11 Document tray 12 Power cord 13 Paper storage bags 14 Plastic bag 15 Plastic bag 16 Cursor pins 17 Cover label 18 Cassette size labels 19 Operation label A 20 Operation label B 21 Operation guide 22 CD ROMs 23 Hinge joints 24 Barcode labels 25 Toner container 120 V specifications only ...

Page 25: ...four tapes and remove the plastic sheet Figure 1 2 4 2 Remove the tapes 18 ppm model Five 22 ppm model Seven Figure 1 2 5 Remove the tapes Tape Tape Tape Plastic sheet Tape Tape 22 ppm model only Tape Tape Tape Tape Tape Tape ...

Page 26: ...ssette back in Figure 1 2 6 1 Install the optional paper feeder as neces sary 1 Remove two tapes 2 Remove two scanner pins Figure 1 2 7 1 Install the optional original cover or DP Tape Cassette Install the optional paper feeder Release the scanner pins Tape Scanner pin Scanner pin Tape Install the optional original cover or the DP ...

Page 27: ...ner container upside down and tap the upper part five times or more Figure 1 2 8 3 Shake the toner container up and down five times or more Turn the toner container upside down and shake it five times or more Figure 1 2 9 4 Shake the toner container approximately five times in the horizontal direction to stir toner Figure 1 2 10 Install other optional devices Install the toner container Toner cont...

Page 28: ...r into the machine Push the container all the way into the machine until it locks in place Figure 1 2 11 1 Install the waste toner box in the machine 2 Close the front cover Figure 1 2 12 Toner container Install the waste toner box Waste toner box ...

Page 29: ...y entering 10871087 using the numeric keys 2 Enter 000 using the numeric keys and press the start key 3 Select MAINTENANCE and press the start key to output a list of the current settings of the maintenance items 4 Press the stop clear key 1 Enter 001 using the numeric keys and press the start key The machine exits the mainte nance mode 1 Place an original and make test copies 1 According to need ...

Page 30: ...crew holes in the machine Right side Two Left side One Figure 1 2 13 Attaching the cover label Right side 22 ppm model 18 ppm model Left side Cover label Cover label Cover label Cover label Cover label Cover label Completion of the machine installation ...

Page 31: ...or copy counting After ejection U264 Setting the display order of the date MONTH DATE YEAR inch specifications DATE MONTH YEAR metric specifications U277 Setting auto application change time 30 s U285 Setting service status page ON U326 Setting the black line cleaning indication ON U342 Setting the ejection restriction ON U343 Switching between duplex simplex copy mode OFF U344 Setting the low pow...

Page 32: ... B1B03080 One 1 M4 30 tap tight S screw P N B1B54300 Five 5 M4 6 chrome TP screws P N B4A04060 Two 2 M4 10 chrome TP screws P N B4A04100 Supplied parts of key counter wire set Key counter wire P N 302KK46300 One 1 Wire saddle RLWC 1SV P N 7YZM610001 H01 One 1 Wire saddle RLWT 0 5V P N 7YZM610009 H01 One 1 Edging P N 7YZM210003 H01 Procedure 1 Press the power key on the operation panel to off Make ...

Page 33: ...ar cover Figure 1 2 15 6 Cut out the aperture on the right middle cover using nippers Figure 1 2 16 7 Remove two screws and remove the shield cover Figure 1 2 17 Screw Screw Screw Screw Screw Rear cover Aperture Right middle cover Shield cover Screw Screw ...

Page 34: ...to machine Figure 1 2 18 9 Pass the key counter wire through two wire saddles and the edging Figure 1 2 19 Wire saddle RLWC 1SV 7YZM610001 H01 Wire saddle RLWT 0 5V 7YZM610009 H01 Edging 7YZM210003 H01 Edging Wire saddle Wire saddle Key counter wire Edging ...

Page 35: ...nnector of the key counter wire to the YC12 on the engine PWB Put the 1 pin connector that is not con nected in the shield box 13 Pull the other 4 pin connector out from the aperture of the right middle cover 14 Refit the rear cover Figure 1 2 21 Bands Key counter wire Shield cover YC12 Aperture 4 pin connector 4 pin connector Key counter wire Engine PWB ...

Page 36: ...r mounting plate using the M4 x 30 screw 20 Insert the key counter into the key counter socket assembly Figure 1 2 23 21 Turn the main power switch on and enter the maintenance mode 22 Run maintenance item U204 and select KEY COUNTER 23 Exit the maintenance mode 24 Check that the message requesting the key counter to be inserted is displayed on the message display when the key counter is pulled ou...

Page 37: ...94470 for 220 to 240 V specifications only Cassette heater P N 302KK94460 for 120 V specifications One 1 M3 x 8 S tight screw P N 7BB700308H Procedure 1 Open the front cover 2 Remove the screw and release three hooks and then remove the front right cover 3 Pull out the cassette Figure 1 2 24 Front right cover Screw Front right cover Hook Hook Hook ...

Page 38: ... the cassette heater using the M3 x 8 S tight screw 6 Pass the cassette heater cable through the clamp Connect the connector of the cas sette heater cable to the connector of the machine 7 Refit all the removed parts Figure 1 2 26 Cassette heater cable Edging Cassette heater Cassette heater cable M3 x 8 S tight screw Connector Clamp ...

Page 39: ...One 1 M3 x 8 P tight screw P N 7BB202308H Procedure 1 Remove the screw and the pin and then remove the cassette rear cover 2 Pull out the cassette Figure 1 2 27 3 Pass the cassette heater cable through the hole at the machine rear side 4 Insert the stay of the cassette heater into the hole at the machine rear side 5 Attach the cassette heater using the M3 x 8 P tight screw Figure 1 2 28 Pin Screw ...

Page 40: ...2KJ 2KH 1 2 20 6 Connect the connector of the cassette heater cable to the connector of the machine 7 Refit all the removed parts Figure 1 2 29 Cassette heater cable Connector ...

Page 41: ...eric keys Enter 001 using the cursor up down keys or numeric keys and press the start key Enter the maintenance item number using the cursor up down keys or numeric keys The selected maintenance item is run Press the stop clear key Press the start key Start End Maintenance mode is entered The maintenance item is selected Maintenance mode is exited Repeat the same maintenance item Run another maint...

Page 42: ...the deflection in the paper 30 20 0 20 20 20 1 U053 Setting the adjustment of the motor speed 0 4 0 6 0 5 0 0 0 1 0 2 0 3 0 0 0 0 0 5 0 0 1 Optical U060 Adjusting the scanner input properties 12 1 U061 Turning the exposure lamp on U063 Adjusting the shading position 0 1 U065 Adjusting the scanner magnification Main scanning direction auxiliary scanning direction 0 10 1 U066 Adjusting the scanner l...

Page 43: ...hecking clearing the fuser counts U198 Setting the fuser phase control OFF 1 2 U199 Checking the fuser temperature Operation panel and support equipment U200 Turning all LEDs on U202 Setting the KMAS host monitoring system U203 Checking DP operation U204 Setting the presence or absence of a key card or key counter OFF 1 2 U207 Checking the operation panel keys U233 Limiting job separator output MO...

Page 44: ...ializing the scanner NIC U506 Setting the time out 10 1 2 Others U901 Checking copy counts by paper feed locations U903 Checking clearing the paper jam counts U904 Checking clearing the service call counts U905 Checking counts by optional devices U906 Resetting partial operation control U908 Checking the total counter value U910 Clearing the black ratio data U911 Checking clearing copy counts by p...

Page 45: ...ation When output is complete the screen for selecting an item is displayed Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U001 Exiting the maintenance mode Description Exits the maintenance mode and returns to the normal copy mode Purpose To exit the maintenance mode Method Press the start key The normal copy mode is entered U002 Setting the factor...

Page 46: ...rsor up down keys To enter symbols press the keys shown below as required 3 Press the start key The phone number is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U004 Displaying the machine number Description Displays the machine number Purpose To check the machine number Method 1 Press the start key The currently machine number is displayed Co...

Page 47: ...set to 999 in duplex copy mode continuous copying is performed regardless of the setting Copy density Keys on the operation panel 6 To control the paper feed pulley remove all the paper in the drawers or the drawers With the paper present the paper feed pulley does not operate 7 Press the start key The operation starts Copy operation is simulated without paper under the set conditions To stop cont...

Page 48: ... report U000 printed at installing the machine Purpose To be executed as required Method 1 Press the start key 2 Select the EXECUTE using the cursor up down keys 3 Press the start key All data in the backup memory is initialized and the default setting for the Japan specifications is registered 4 When initialization is complete the machine automatically returns to the same status as when the main ...

Page 49: ...installing the optional network scanner board Purpose To be executed as required Method 1 Press the start key 2 Select the EXECUTE using the cursor up down keys 3 Press the start key The data for the optical section U060 to 067 U092 to 099 U403 U990 and U991 is initialized The setting data of scanner function initial settings are initialized and the registered transmission and reception are cleare...

Page 50: ...tion of each motor Method 1 Press the start key 2 Select the motor to be operated using the cursor up down keys 3 Press the start key The operation starts 4 To stop operation press the stop clear key Completion Press the stop clear key after operation stops The screen for selecting a maintenance item No is displayed Maintenance item No Description Code Description 0000 Processing ends correctly 02...

Page 51: ...e clutch or solenoid to be operated using the cursor up down keys 3 Press the start key The clutch or solenoid turns on for 1 s Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Switches EJE Eject switch ESW RES Registration switch RSW PF2 Cassette feed switch 1 CFSW1 option for 18 ppm model standard for 22 ppm m...

Page 52: ...le 1 decrease the value For output example 2 increase the value Figure 1 3 1 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Maintenance item No Description Display Description ADJ RCL ON TIMING Leading edge registration adjustment ADJ LSU ON TIMING Center line adjustment ...

Page 53: ...e following adjustments in maintenance mode Maintenance item No Description Display Description Setting range Initial setting Change in value per step LSU OUT Paper feed from cassette 7 0 to 10 0 2 4 0 1 mm LSU BYP Paper feed from MP tray 7 0 to 10 0 0 0 0 1 mm LSU T1 Paper feed from optional first paper feeder standard for 22ppm model 7 0 to 10 0 0 0 0 1 mm LSU T2 Paper feed from optional second ...

Page 54: ...opped images on the trailing edge or left right side of copy paper by setting the actual printing area for folio paper Setting 1 Press the start key 2 Select the item to be set using the cursor up down keys 3 Change the setting using the cursor left right keys 4 Press the start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Main...

Page 55: ...example 2 decrease the value The greater the value the larger the deflection the smaller the value the smaller the deflection Figure 1 3 4 6 Press the start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting range Initial setting PF1 Paper feed from cassette 50 to 127 30 BY...

Page 56: ...t Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting range Initial setting MAIN Drive motor speed adjustment 5 0 to 5 0 0 4 POLY Polygon motor speed adjustment 5 0 to 5 0 0 6 EJE Eject motor speed adjustment 5 0 to 5 0 0 5 DRUM Drum motor speed adjustment 5 0 to 5 0 0 0 BYP Motor speed adjustme...

Page 57: ...e exposure lamp off press the stop clear key Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U063 Adjusting the shading position Description Changes the shading position of the scanner Purpose Used when white lines continue to appear longitudinally on the image after the shading plate is cleaned This is due to flaws or stains inside the shading plate...

Page 58: ...5 Press the start key The value is set Adjustment Auxiliary scanning direction 1 Select SUB SCAN ADJ using the cursor up down keys 1 Press the interrupt key 2 Place an original and press the start key to make a test copy 3 Change the setting value using the cursor left right keys For copy example 1 increase the value For copy example 2 decrease the value Figure 1 3 7 4 Press the start key The valu...

Page 59: ...mple 1 increase the value For copy example 2 decrease the value Figure 1 3 8 6 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description ...

Page 60: ...py example 1 decrease the value For copy example 2 increase the value Figure 1 3 9 6 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Descri...

Page 61: ...sing the cursor left right keys Increasing the value moves the image backward and decreasing it moves the image forward 3 Press the start key The value is set Supplement While this maintenance item is being executed copying from an original is available in interrupt copying mode which is activated by pressing the interrupt key Completion Press the stop clear key The screen for selecting a maintena...

Page 62: ...rease the value For copy example 2 decrease the value Figure 1 3 10 4 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting r...

Page 63: ...py 4 Change the setting value using the cursor left right keys For copy example 1 increase the value For copy example 2 decrease the value Figure 1 3 11 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Maintenance item No Description Display Description Setting range Initia...

Page 64: ...ft right keys For copy example 1 increase the value For copy example 2 decrease the value Figure 1 3 12 5 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Descr...

Page 65: ...opy example 1 increase the value For copy example 2 decrease the value Figure 1 3 13 6 Press the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Desc...

Page 66: ...original on the platen and when scanning an original from the DP Setting 1 Press the start key 2 Change the setting value using the cursor left right keys Increasing the setting makes the luminosity higher and decreasing it makes the luminosity lower 3 Press the start key The value is set Supplement While this maintenance item is being executed copying from an original is available in interrupt co...

Page 67: ...tarts When adjustment is complete each adjusted value is displayed If a problem occurs during auto adjustment DATA XX XX is replaced by an error code is displayed and operation stops Should this happen determine the details of the problem and either repeat the pro cedure from the beginning or adjust the remaining items manually by running the corresponding main tenance items Completion Press the s...

Page 68: ...ress the start key The setting is set Setting the reference data for identifying dust Available only when the mode is turned on 1 Change the setting using the cursor left right keys Example The figure indicates the density in 256 levels of gray 0 white 255 black When the setting is 35 data of the level of 35 or higher is regarded as dust and data of lower level is regarded as the background scan d...

Page 69: ...nd press the start key to register the setting 4 Press the interrupt key 5 Press the start key A MIP PG pattern is output Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display PG pattern to be output Purpose GRAYSCALE To check the laser scanner unit engine output characteristics MONO LEVEL To check the drum quality 2...

Page 70: ...e each adjusted value is displayed If a problem occurs during auto adjustment DATA XX XX is replaced by an error code is displayed and operation stops Should this happen determine the details of the problem and either repeat the pro cedure from the beginning or adjust the remaining items manually by running the corresponding main tenance items Completion Press the stop clear key after auto adjustm...

Page 71: ...stop clear key Setting Density in text mode 1 Select the item to be set using the cursor up down keys 2 Adjust the setting using the cursor left right keys Increasing the setting makes the change in density larger and decreasing it makes the change smaller 3 Press the start key The value is set 4 To return to the screen for selecting an item press the stop clear key Maintenance item No Description...

Page 72: ...he setting makes the change in density larger and decreasing it makes the change smaller 3 Press the start key The value is set 4 To return to the screen for selecting an item press the stop clear key Supplement While this maintenance item is being executed copying from an original is available in interrupt copying mode which is activated by pressing the interrupt key Completion Press the stop cle...

Page 73: ...ng 1 Select an item to be set using the cursor up down keys 2 Adjust the setting using the cursor left right keys 3 Press the start key The value is set 4 To return to the screen for selecting an item press the stop clear key Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description DATA Displaying detection ...

Page 74: ...previous copying exceeds this preset value the copy quantity counter will be reset Copy quantity Sets the copy quantity from which copy quantity correction starts When the copy quan tity counter reaches this preset value correction will start Correction amount Sets the correction amount for copy quantity correction Set the values in the range from 5 to 120 minutes for copy interval from 10 to 2 00...

Page 75: ...set Supplement While this maintenance item is being executed copying from an original is available in interrupt copying mode which is activated by pressing the interrupt key Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description DEV Setting the developing bias TC Setting the transfer voltage SC Setting the...

Page 76: ... installing the machine or replacing the developing unit Method 1 Press the start key 1 Select EXECUTE using the cursor up down keys 2 Press the start key Installation of toner starts and time minutes is indicated until the installation ends 3 When the installation is complete FINISHED will be displayed if the installation is successful or NG will be displayed if it has failed If NG is displayed c...

Page 77: ...ue is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U150 Checking sensors for toner Description Displays the on off status of sensor related to toner Purpose To check if the sensor operate correctly Method 1 Press the start key 2 Turn sensor on and off manually to check the status When the on status of a sensor is detected that sensor is displa...

Page 78: ... the count using the numeric key 3 Press the start key The count is set Clearing 1 Select CLEAR using the cursor up down keys 2 Press the start key The count is cleared Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U161 Setting the fuser control temperature Description Changes the fuser control temperature Purpose Normally no change is necessary Ho...

Page 79: ... problem in the fuser section Purpose To prevent accidents due to an abnormally high fuser temperature Method 1 Press the start key 2 Press EXECUTE using the cursor up down keys 3 Press the start key The fuser problem data is initialized 4 The machine automatically returns to the same status as when the main power switch is turned on U167 Checking clearing the fuser counts Description Displays and...

Page 80: ...check the fuser temperature the ambient temperature and the absolute humidity Method 1 Press the start key The fuser temperature and ambient temperature are displayed in centigrade C and the absolute humidity is displayed in percentage Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U200 Turning all LEDs on Description Turns all the LEDs on the opera...

Page 81: ...n for selecting a maintenance item No is displayed U204 Setting the presence or absence of a key card or key counter Description Sets the presence or absence of the optional key card or key counter Purpose To run this maintenance item if a key card or key counter is installed Setting 1 Press the start key 2 Select the optional counter to be installed using the cursor up down keys 3 Press the start...

Page 82: ...ine on the immediate right the top LED in that line will light 4 When all the keys on the operation panel have been pressed all the LEDs light for up to 10 seconds Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U233 Limiting job separator output Description Sets a limit of number of output pages from the job separator Purpose Settings may be modifie...

Page 83: ...y Method 1 Press the start key 2 Turn the respective switches on and off manually to check the status When a switch is detected to be in the ON position the display for that switch will be highlighted Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Motors and solenoids F MOT Original feed motor OFM is turned on...

Page 84: ...tion Press the stop clear key The screen for selecting a maintenance item No is displayed U246 Setting the finisher Description Provides various settings for the built in finisher if furnished Purpose Adjusts the side registration cursor stop position if paper registration is poor or stapling is made outside the specified area Setting 1 Press the start key 2 Select the desired cursor position usin...

Page 85: ... setting using the numeric keys 2 Press the start key The value is set Clearing 1 Press the reset key 2 Press the start key The count is cleared Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U251 Checking clearing the maintenance count Description Displays clears and changes the maintenance count Purpose To check the maintenance count Also to clear...

Page 86: ...itch is turned on Supplement The specified initial settings are provided according to the destinations in the maintenance items below To change the initial settings in those items be sure to run maintenance item U021 after changing the destina tion Initial setting according to the destinations Maintenance item No Description Display Description JAPAN METRIC Metric Japan specifications INCH Inch No...

Page 87: ...to start function ON OFF Description Selects if the auto start function is turned on Purpose Normally no change is necessary If incorrect operation occurs turn the function off this may solve the prob lem Setting 1 Press the start key 2 Select ON or OFF using the cursor up down keys Initial setting ON 3 Press the start key The setting is set Completion Press the stop clear key The screen for selec...

Page 88: ...selecting a maintenance item No is displayed U264 Setting the display order of the date Description Selects year month and day as the order of that appears on lists etc Purpose Set according to the user preference Setting 1 Press the start key 2 Select the desired order using the cursor up down keys Initial setting MONTH DATE YEAR for the inch specifications DATE MONTH YEAR for the metric specific...

Page 89: ...itial setting ON 3 Press the start key The setting is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U326 Setting the black line cleaning indication Description Sets whether to display the cleaning guidance when detecting the black line Purpose Displays the cleaning guidance in order to make the call for service with the black line decrease by t...

Page 90: ...fic paper feed location setting for printing function Description Sets a paper feed location specified for printer output Purpose To use a paper feed location only for printer output A paper feed location specified for printer output cannot be used for copy output Setting 1 Press the start key 2 Select the paper feed location for the printer using the cursor up down keys 3 Change the setting using...

Page 91: ... No is displayed U343 Switching between duplex simplex copy mode Description Switches the initial setting between duplex and simplex copy Purpose To be set according to frequency of use set to the more frequently used mode Setting 1 Press the start key 2 Select ON or OFF using the cursor up down keys Initial setting OFF 3 Press the start key The setting is set Completion Press the stop clear key T...

Page 92: ...enance cycle ends When the difference between the number of copies of the maintenance cycle and that of the maintenance count reaches the set value the message is displayed Purpose To change the time for maintenance due indication Setting 1 Press the start key 2 Change the setting using the numeric keys 3 Press the start key The value is set Completion Press the stop clear key The screen for selec...

Page 93: ...t key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting range Initial setting Change in value per step LEAD Printer leading edge margin 0 to ...

Page 94: ...the start key The value is set Caution Check the copy image after the adjustment If the image is still incorrect perform the following adjustments in maintenance mode Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display Description Setting range Initial setting Change in value per step A MARGIN Scanner left margin 0...

Page 95: ...he setting value using the cursor left right keys Increasing the value makes the margin wider and decreasing it makes the margin narrower Figure 1 3 19 6 Press the start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description U403 P 1 3 54 U402 P 1 3 53 U404 Display Description Setting range Initial settin...

Page 96: ...tart key 2 Press the interrupt key 3 Place an original and press the start key to make a test copy 4 Change the setting value using the cursor left right keys For copy example 1 decrease the value For copy example 2 increase the value Figure 1 3 20 5 Press the start key The value is set Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item...

Page 97: ...on timeout time for connection to a computer Purpose To change the preset value if a communication error occurs after connection to a computer continues for a long time By delaying the error detection timing the error may be cleared If the error is not cleared after the preset value is changed however return the preset value to the initial value Setting 1 Press the start key 2 Change the setting v...

Page 98: ...clearing the paper jam counts Description Displays or clears the jam counts by jam locations Purpose To check the paper jam status Also to clear the jam counts after replacing consumable parts Method 1 Press the start key 2 Select the item using the cursor up down keys 3 Press the start key The screen for executing is displayed 4 Change the screen using the cursor left right keys Method Clears the...

Page 99: ...onal devices Description Displays the counts of DP or finisher Purpose To check the use of DP and finisher Method 1 Press the start key 2 Select the device the count of which is to be checked using the cursor up down keys 3 Press the start key The count of the selected device is displayed DP Finisher Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Ma...

Page 100: ...m No is displayed U910 Clearing the black ratio data Description Clears the accumulated black ratio data for A4 sheet Purpose To clear data as required at times such as during maintenance service Method 1 Press the start key 2 Select EXECUTE using the cursor up down keys Press the start key The accumulated black ratio data is cleared Completion Press the stop clear key The screen for selecting a m...

Page 101: ...CHECK SUM CODE 0000 If the operation failed EXECUTE 0100 CHECK SUM CODE XXXX Where XXX is the error code indicating the reason for the failure See Error Codes for Operation U917 and U926 below 9 Press the power key on the operation panel and after verifying the power indicator has gone off switch off the main power switch And then unplug the power cable from the wall outlet 10 Remove the Compact F...

Page 102: ...isplays and clears the count value of system error Purpose To check the system error status by types Also to clear the service call code counts after replacing consum able parts Method 1 Press the start key The count for system error detection by type is displayed 2 Change the screen using the cursor left right keys Clearing 1 Select ALL using the cursor up down keys The individual counter cannot ...

Page 103: ...art key Downloading of the fax program starts and the result shown below is displayed If the operation was successful EXECUTE 0100 CHECK SUM CODE 0000 If the operation failed EXECUTE 0100 CHECK SUM CODE XXXX Where XXX is the error code indicating the reason for the failure 7 Then downloading of the fax fonts starts and the result shown below is displayed If the operation was successful EXECUTE 010...

Page 104: ... Checking machine life counts Description Displays the machine life counts Purpose To check the machine life counts Method 1 Press the start key The current machine life counts is displayed Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U931 Setting the automatic toner install Description Sets automatic toner installation on or off when power is tur...

Page 105: ...rupt key 4 Place an original on the DP and press the start key to make a test copy 5 Change the setting value using the cursor left right keys The greater the value the larger the deflection the smaller the value the smaller the deflection If an original non feed jam or oblique feed occurs increase the setting value If wrinkling of original occurs decrease the value 6 Press the start key The value...

Page 106: ... start key The accumulated time is set Clearing 1 Select CLEAR using the cursor up down keys 2 Press the start key The accumulated time is cleared Completion Press the stop clear key The screen for selecting a maintenance item No is displayed U991 Checking the scanner count Description Displays the scanner operation count Purpose To check the status of use of the scanner Method 1 Press the start k...

Page 107: ...s the start key 2 Select the VTC PG pattern to be output using the cursor up down keys 3 Press the interrupt key 4 Press the start key A VTC PG pattern is output Completion Press the stop clear key The screen for selecting a maintenance item No is displayed Maintenance item No Description Display PG pattern to be output Purpose PG1 Leading edge registration adjust ment Center line adjustment Margi...

Page 108: ...fault and then press the enter key Enter the management code Make copy default settings page 1 3 70 Press the reset key Select Machine default and then press the enter key Enter the management code Make machine default settings page 1 3 71 Select Counter check and then press the enter key Check the counter page 1 3 73 Select MP Tray Setting and then press the enter key Make MP tray settings page 1...

Page 109: ... the ID code to clear and then press the enter key 3 Select Yes or No and then press the enter key Enabling job accounting 1 Select Job Accounting On Off and then press the enter key 2 Select On or Off and then press the enter key Copier job accounting 1 Select Job Accounting Def Set and then press the enter key 2 Select Copy Job Account and then press the enter key 3 Select On or Off and then pre...

Page 110: ... drawer that will be used with priority Settings Cassette 1 Cassette 2 Cassette 3 Cas sette 4 Default magnification Sets whether or not the appropriate magnification ratio to be calculated automatically when selecting the size of copy paper 1 Select Default magnif and then press the enter key 2 Select 100 or Auto and then press the enter key Auto density adjustment Adjusts the overall density leve...

Page 111: ... the enter key 2 Select None Weak or Strong and then press the enter key 4 Machine default Auto cassette switching Turns automatic cassette switching ON or OFF 1 Select Auto Cassette SW and then press the enter key 2 Select On All types of paper On Only same paper type or Off and then press the enter key Paper size cassettes 1 to 4 Sets the size of paper that is loaded in cassettes 1 through 4 1 S...

Page 112: ...talled 1 Select Main mode and then press the enter key 2 Select Copy mode or Fax mode and then press the enter key Key sound Sets whether or not the operation panel will emit a beep sound each time a key is pressed 1 Select Key sound On Off and then press the enter key 2 Select On or Off and then press the enter key Date and time Sets the current date and time 1 Select Date Time and then press the...

Page 113: ... then press the enter key 2 Select paper size and then press the enter key 3 Select paper type and then press the enter key 6 Checking the total counter and printing out the counter report Checks the total count of copies etc and prints out the information as a counter report 1 Select Counter check and then press the enter key 2 Select Output count or Scan count and then press the enter key 3 Sele...

Page 114: ...2KJ 2KH 1 3 74 This page is intentionally left blank ...

Page 115: ... To remove original jammed in the optional DP open the document processor top cover To remove the jammed paper in optional document finisher detach the finisher from the machine Paper misfeed detection can be reset by opening and closing the respective covers to turn safety switch off and on Figure 1 4 1 1 5 6 7 8 2 3 4 1 2 3 4 1 Misfeed in cassette 2 Misfeed in first paper feeder 3 Misfeed in sec...

Page 116: ...2KJ 2KH 1 4 2 2 Paper misfeed detection conditions Figure 1 4 2 ESW PCSW OSBSW DPTSW FSSW CFSW1 CFSW2 DUP PCSW RCL RSW MP SOL PFCL CPFCL1 CPFCL2 CPFCL3 ...

Page 117: ...1 does not turn on within the specified time of cassette paper feed clutch 2 CPFCL2 turning on and cannot be detected at the same timing even after retry 1953 ms 14 No paper feed from third paper feeder Cassette feed switch 2 CFSW2 does not turn on within the specified time of cassette paper feed clutch 3 CPFCL3 turning on and cannot be detected at the same timing even after retry 1953 ms 15 Misfe...

Page 118: ...per feed The registration switch RSW does not turn off within specified time of the cassette feed switch 1 CFSW1 turning on paper feed from second paper feeder 2523 ms The registration switch RSW does not turn off within specified time of the cassette feed switch 1 CFSW1 turning on paper feed from third paper feeder 2243 ms The registration switch RSW does not turn off within specified time of the...

Page 119: ...specified time of the its turning on 5907 ms 53 Misfeed in feedshift section cassette The job eject switch JBESW does not turn on within specified time of the feedshift switch FSSW turning on 2056 ms The feedshift switch FSSW does not turn on within specified time of paper switchback operation 1364 ms The feedshift switch FSSW does not turn off within specified time of the registration clutch RCL ...

Page 120: ...nveying switch DUPPCSW does not turn off within specified time of the feedshift switch FSSW turning off 3037 ms 61 Misfeed in duplex eject section The registration switch RSW does not turn on within specified time of the duplex paper conveying switch DUPPCSW turning on 1589 ms The registration switch RSW does not turn off within specified time of the duplex paper conveying switch DUPPCSW turning o...

Page 121: ...time of the paper convey ing switch PCSW turning on 15 s 81 Finisher paper entry nonarrival jam The paper conveying switch PCSW is not turned on even if a specified time has elapsed after the machine eject signal was received 2598 ms 83 Finisher paper entry jam The paper conveying switch PCSW does not turn off within specified time of its turning on when paper is con veyed to the process table fro...

Page 122: ...g copying no paper feed from cassette Jam code 11 Paper is extremely curled Change the paper Check if the paper feed pul ley separation pulley or for warding pulley is deformed Check visually and replace any deformed pulley Broken registration switch actuator Check visually and replace switch Defective registration switch Run maintenance item U031 and turn registration switch on and off manually R...

Page 123: ...2 actuator Check visually and replace switch Defective cassette feed switch 2 Run maintenance item U031 and turn cassette feed switch 2 on and off manually Replace the switch if indication of the corre sponding switch is not light Check if the cassette paper feed clutch 3 malfunctions Run maintenance item U032 and select the cassette paper feed clutch 3 to be turned on and off Check the status and...

Page 124: ...enance item U031 and turn registration switch on and off manually Replace the switch if indication of the corresponding switch is not light Check if the MP solenoid malfunctions Run maintenance item U032 and select the MP solenoid to be turned on and off Check the status and remedy if necessary Electrical problem with the MP solenoid Check see page 1 4 32 Check if the right and left registration r...

Page 125: ...ck visually and replace switch Defective cassette feed switch 1 Run maintenance item U031 and turn cassette feed switch 1 on and off manually Replace the switch if indication of the corre sponding switch is not light Check if the cassette paper feed clutch 2 malfunctions Run maintenance item U032 and select the cassette paper feed clutch 2 to be turned on and off Check the status and remedy if nec...

Page 126: ... Replace the switch if indication of the corresponding switch is not light Eject switch feedshift switch Check if the registration clutch malfunctions Run maintenance item U032 and select the registration clutch to be turned on and off Check the status and remedy if necessary Electrical problem with the registration clutch Check see page 1 4 32 16 A paper jam in the eject section is indi cated dur...

Page 127: ...ee page 1 4 32 Check if the duplex feed clutch malfunctions Run maintenance item U032 and select the duplex feed clutch to be turned on and off Check the status and remedy if necessary Electrical problem with the duplex feed clutch Check see page 1 4 32 20 A paper jam in the duplex section is indi cated during copying misfeed in duplex eject section Jam code 61 Broken duplex paper con veying switc...

Page 128: ...e original con veying motor malfunctions Run maintenance item U243 and select the original conveying motor to be turned on and off Check the status and remedy if nec essary 26 An original jams in DP is indicated dur ing copying an origi nal jam in the original switchback section Jam code 75 Defective DP timing switch Run maintenance item U244 and turn the DP timing switch on and off manually Repla...

Page 129: ...l PWB check if YC2 21 on the finisher control PWB remains low or high when the paper conveying switch is turned on and off If it does replace the paper conveying switch Check if the feedshift roller or feedshift pulley is deformed Check visually and replace Check if the eject roller or eject pulley is deformed Check visually and replace Problem Causes check procedures Corrective measures ...

Page 130: ...d After taking measures against the cause of trouble run maintenance item U906 to reset partial operation control Measures against the service codes detecting fuser problems If one of the following service codes is detected take actions to clear the cause of the trouble and perform maintenance item U163 to reset the service code System error Contents Operation 0410 Document processor communication...

Page 131: ...ain EEPROM Reading from or writing to EEPROM cannot be performed Defective main PWB Replace the main PWB and check for cor rect operation Device damage of EEPROM Contact the Service Administrative Division C0140 Backup memory data problem Main EEPROM Reading data from EEPROM is abnor mal Data damage of EEPROM Contact the Service Administrative Division C0150 Backup memory device problem Engine EEP...

Page 132: ...unication problem Communication fails five times succes sively Document proces sor installed incor rectly Check the installation state of the document processor and adjust it if it is not properly installed Defective PWB Replace the engine PWB or DP driver PWB and check for correct operation C0420 First paper feeder communication problem Communication fails five times succes sively First paper fee...

Page 133: ...re Install the fax software Defective fax con trol PWB Replace the fax control PWB and verify the operation C0870 Fax control PWB to main PWB high capacity data transfer problem High capacity data transfer between the fax control PWB and the main PWB of the machine was not normally performed even if the data transfer was retried the specified times Poor contact in the connector termi nals Reinsert...

Page 134: ...connector YC6 on the engine PWB and the connector on the drum motor and the continuity across the connector terminals Repair or replace if necessary Defective drive transmission sys tem Check if the rollers and gears rotate smoothly If not grease the bushings and gears Check for broken gears and replace if any Defective engine PWB Replace the engine PWB and check for cor rect operation Defective d...

Page 135: ...ART signal turning on Poor contact in the connector termi nals Check the connection of connector YC3 on the engine PWB and laser scanner unit and the continuity across the connector termi nals Repair or replace if necessary Defective polygon motor Replace the laser scanner unit Defective engine PWB Replace the engine PWB and check for cor rect operation C4010 Polygon motor steady state problem Sta...

Page 136: ...r thermistor tem perature Fuser thermistor remains below 90 C 194 F for 1 s Poor contact in the fuser thermistor connector termi nals Reinsert the connector Also check for conti nuity within the connector cable If none remedy or replace the cable Broken fuser ther mistor wire Measure the resistance If it is Ω replace the fixing thermistor Fuser thermistor installed incor rectly Check and reinstall...

Page 137: ...otor The front side reg istration home position sensor connector makes poor contact Reinsert the connector Also check for conti nuity within the connector cable If none remedy or replace the cable Defective front side registration home position sensor Replace the front side registration home position sensor Defective finisher control PWB Replace the finisher control PWB and check for correct opera...

Page 138: ...sor Replace the trailing edge registration home position sensor Defective finisher control PWB Replace the finisher control PWB and check for correct operation C8210 Built in finisher stapler problem The stapler home position sensor does not change state from nondetection to detection within 200 ms of the start of stapler motor counterclockwise forward rotation During initialization the stapler ho...

Page 139: ...han the other 9 Black dots appear on the image 10 Image is blurred See page 1 4 28 See page 1 4 28 See page 1 4 28 See page 1 4 28 See page 1 4 29 11 The leading edge of the image is consistently mis aligned with the original 12 The leading edge of the image is sporadically mis aligned with the original 13 Paper creases 14 Offset occurs 15 Image is partly missing See page 1 4 29 See page 1 4 29 Se...

Page 140: ... while maintenance item U101 is run If not replace the high voltage PWB Defective engine PWB Check if YC8 9 on the engine PWB goes low when mainte nance item U101 is run If not replace the engine PWB Copy example Causes Check procedures corrective measures No main charging Broken main charger wire Replace the main charger unit see page 1 5 43 Leaking main charger housing Clean the main charger wir...

Page 141: ...ainte nance item U101 is run If not replace the engine PWB Dirty main charger wire Clean the wire or if it is extremely dirty replace the main charger unit see page 1 5 43 Dirty main charger grid Clean the grid or if it is extremely dirty replace the main charger unit see page 1 5 43 Copy example Causes Check procedures corrective measures The developing bias voltage is not properly Replace the hi...

Page 142: ...41 Dirty developing section Clean any part contaminated with toner in the developing section Leaking main charger housing Clean the main charger wire and grid Leaking separation electrode Clean the separation electrode Copy example Causes Check procedures corrective measures Dirty main charger wire Clean the wire or if it is extremely dirty replace the main charger unit see page 1 5 43 Defective e...

Page 143: ... leading edge registration Run maintenance mode U034 to readjust the leading edge registration see page 1 3 12 Misadjusted scanner leading edge registration Run maintenance mode U066 to readjust the scanner lead ing edge registration see page 1 3 19 Copy example Causes Check procedures corrective measures Paper feed clutch MP solenoid or registration clutch installed or operat ing incorrectly Chec...

Page 144: ...tions Paper creased Change the paper Dirty or flawed drum Clean the drum or if it is flawed replace the drum unit see page 1 5 41 Dirty transfer roller Clean the transfer roller Copy example Causes Check procedures corrective measures Wrong types of paper Check if the paper meets specifications Replace paper Defective pressure springs Replace the pressure springs Flawed press roller Replace the pr...

Page 145: ...ive measures Misadjusted image center line Run maintenance item U034 to readjust the center line of image printing see page 1 3 13 Misadjusted scanner center line Run maintenance item U067 to readjust the scanner leading edge registration see page 1 3 20 Original is not placed correctly Place the original correctly ...

Page 146: ...ector cable If none remedy or replace the cable 2 Defective drive transmis sion system Check if the rollers and gears rotate smoothly If not grease the bushings and gears Check for broken gears and replace if any 3 Defective cassette drive motor Run maintenance item U030 and check if the cassette drive motor operates If not replace the cassette drive motor 4 Defective cassette main PWB Run mainten...

Page 147: ...m U061 and check if the exposure lamp turns on with YC1 3 on the inverter PWB go low If not replace the inverter PWB If the exposure lamp does not turn off with YC1 3 on the inverter PWB high replace the inverter PWB 4 Defective engine PWB Run maintenance item U061 and check if YC16 4 on the engine PWB goes low If not replace the engine PWB If YC16 4 on the engine PWB is always low replace the eng...

Page 148: ... of paper switch or MP paper switch Reinsert the connector Also check for continuity within the con nector cable If none remedy or replace the cable 2 Defective paper switch or MP paper switch If the level of following terminal on PWB does not go low when the switch is turned on and off replace the switch Paper switch YC2 2 on the cassette PWB MP paper switch YC5 12 on the cassette PWB 14 The size...

Page 149: ...insert the connector Also check for continuity within the con nector cable If none remedy or replace the cable 2 Defective front cover safety switch or left cover safety switch Check for continuity across each switch If there is no continuity when the switch is on replace it 17 Others 1 Wiring is broken shorted or makes poor contact Check for continuity If none repair Problem Causes Check procedur...

Page 150: ...th guide in a cassette Check visually and replace any deformed guide Check if a pressure spring along the paper conveying path is deformed or out of place Repair or replace 4 The scanner does not travel Check if the scanner wire is loose Reinstall the scanner wire see page 1 5 26 The scanner motor malfunctions See page 1 4 32 5 Multiple sheets of paper are fed at one time Paper is extremely curled...

Page 151: ...pulleys rollers and gears operate smoothly Grease the bearings and gears Check if the following clutches and solenoid are installed correctly paper feed clutch registration clutch and MP solenoid Correct Problem Causes check procedures Corrective measures ...

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Page 153: ...fied parts to replace the fuser unit thermostat Never substitute electric wires as the machine may be seriously damaged When removing the hook of the connector be sure to release the hook Take care not to get the cables caught To reassemble the parts use the original screws If the types and the sizes of screws are not known refer to the PARTS LIST 2 Drum Note the following when handling or storing...

Page 154: ...ws A black colored band when seen through the left side window A shiny or gold colored band when seen through the right side window The above will reveal that the toner container is a genuine Kyocera Mita branded toner container otherwise it is a coun terfeit Figure 1 5 1 The brand protection seal has an incision as shown below to prohibit reuse Figure 1 5 2 Validation viewer Validation viewer Bra...

Page 155: ...separation pulley Follow the procedure below to replace the separation pulley Procedure 1 Open the front cover and left cover 2 Pull out the cassette Figure 1 5 3 3 Remove the screw and remove the front left lower cover Figure 1 5 4 Cassette Screw Front left lower cover ...

Page 156: ...per feed unit Figure 1 5 5 5 Release two hooks and remove the separa tion pulley unit from the lower paper feed unit Figure 1 5 6 Screw Lower paper feed unit Hook Hook Separation pulley unit Separation pulley unit Separation pulley unit Lower paper feed unit ...

Page 157: ...ation pulley shaft from the separation pulley unit 7 Remove the separation pulley from the sep aration pulley shaft 8 Replace the separation pulley and refit all the removed parts Figure 1 5 7 Separation pulley Separation pulley shaft ...

Page 158: ...feed pulley Procedure 1 Remove the lower paper feed unit see page 1 5 3 2 Remove the drum unit see page 1 5 41 3 Remove five screws and remove the rear cover Figure 1 5 8 4 Remove the connector of the paper feed clutch 5 Remove the paper feed clutch stop ring and bush Figure 1 5 9 Screw Screw Screw Screw Screw Rear cover Paper feed clutch Stop ring Bush ...

Page 159: ...KJ 2KH 1 5 7 6 Remove the screw and remove the registra tion guide Figure 1 5 10 7 Remove the screw and remove the upper paper feed unit Figure 1 5 11 Screw Registration guide Screw Upper paper feed unit ...

Page 160: ...ed unit 10 Remove the paper feed pulley shaft from the upper paper feed unit 11 Remove the collar and the paper feed pulley from the upper paper feed shaft 12 Replace the forwarding pulley and paper feed pulley and refit all the removed parts Figure 1 5 13 Upper paper feed unit Stop ring Bush Spring Spring Shaft holder Forwarding pulley Paper feed pulley shaft Paper feed pulley Collar ...

Page 161: ...rocedure below to replace the feed roller Procedure 1 Remove the front left lower cover see page 1 5 3 2 Remove three cover labels 3 Remove five screws and remove the main body from paper feeder Figure 1 5 14 Screw Cover label Paper feeder Cover label Cover label Screw Screw Screw Screw ...

Page 162: ... Lift the rear of the feed roller upward Slide the feed roller toward the rear side and remove the roller from the paper feeder Figure 1 5 15 7 Remove the gear spring pin and two bushes from the feed roller 8 Replace the feed roller and refit all the removed parts Figure 1 5 16 Feed roller Stop ring Bush Feed roller Bush Gear Spring pin Bush ...

Page 163: ...re 1 Open the front cover and left cover 2 Pull out the cassette 3 Remove the screw and remove the lower paper feed unit Figure 1 5 17 4 Release two hooks and remove the separa tion pulley unit from the lower paper feed unit Figure 1 5 18 Screw Lower paper feed unit Hook Hook Separation pulley unit Separation pulley unit Separation pulley unit Lower paper feed unit ...

Page 164: ...shaft from the separation pulley unit 6 Remove the cassette separation pulley from the separation pulley shaft 7 Replace the cassette separation pulley and refit all the removed parts Figure 1 5 19 Cassette separation pulley Separation pulley shaft ...

Page 165: ... 1 Remove the feed roller see page 1 5 9 2 Remove the lower paper feed unit see page 1 5 11 3 Remove the screw and the pin and then remove the cassette rear cover Figure 1 5 20 4 Remove the connector of the cassette paper feed clutch 5 Remove the stop ring and remove the cas sette paper feed clutch 6 Remove the stop ring and the bush Figure 1 5 21 Screw Pin Cassette rear cover Cassette paper feed ...

Page 166: ...he upper paper feed unit Figure 1 5 22 8 Remove the springs stop ring and bush and then remove the shaft holder from the upper paper feed unit Figure 1 5 23 Screw Upper paper feed unit Upper paper feed unit Stop ring Bush Spring Spring Shaft holder ...

Page 167: ...t from the upper paper feed unit 11 Remove the collar and the cassette paper feed pulley from the upper paper feed shaft 12 Replace the cassette forwarding pulley and cassette paper feed pulley and refit all the removed parts Figure 1 5 24 Cassette forwarding pulley Paper feed pulley shaft Cassette paper feed pulley Collar ...

Page 168: ... the paper feed section Procedure 1 Remove the drum unit see page 1 5 41 2 Remove the lower paper feed unit see page 1 5 11 3 Remove the stop ring and strap from the rear side of the left cover Remove the stop ring and stopper from the front side of the left cover Figure 1 5 25 Stopper Stop ring Strap Stop ring ...

Page 169: ...2KJ 2KH 1 5 17 4 Remove the left cover from machine 5 Remove the paper conveying unit from the machine Figure 1 5 26 Left cover Paper conveying unit ...

Page 170: ...er and remove the waste toner box Pull out the cassette 2 Remove the screw and remove the front left lower cover see page 1 5 3 3 Remove the paper conveying unit see page 1 5 16 4 Remove the stop ring and bush from the front side of the machine Figure 1 5 27 5 Remove the rear cover see page 1 5 6 6 Remove three screws and remove the MP drive unit Figure 1 5 28 Bush Stop ring Screw Screws MP drive ...

Page 171: ...e stop ring gear and bush Figure 1 5 29 8 Temporarily push the MP paper feed pulley unit into the rear side to unlock the front side and then remove it from the machine Figure 1 5 30 Bush Gear Stop ring MP paper feed pulley unit ...

Page 172: ...nd remove the pad from the machine 11 Replace the MP paper feed pulley and MP separation pad and refit all the removed parts Cautions Confirm that the MP paper guide does not rotate locked after refit the MP paper feed pulley unit Figure 1 5 32 MP paper guide Stop ring MP paper feed pulley Spring pin MP paper feed pulley shaft MP separation pad MP separation pad ...

Page 173: ...e 1 5 16 2 Release the stoppers at the front and rear side and then remove the left registration roller from the paper conveying unit Figure 1 5 33 3 Remove two stoppers gear and two bushes 4 Replace the left registration roller and refit all the removed parts Figure 1 5 34 Left registration roller unit Paper conveying unit Stopper Left registration roller Stopper Stopper Bush Bush Gear ...

Page 174: ...stration roller Procedure 1 Remove the drum unit see page 1 5 41 2 Remove the rear cover see page 1 5 6 3 Remove the connector and remove the reg istration clutch Figure 1 5 35 4 Remove the stop ring 5 Remove the right registration roller from the machine Figure 1 5 36 Registration clutch Right registration roller Stop ring ...

Page 175: ...2KJ 2KH 1 5 23 6 Remove two bushes and gear 7 Replace the right registration roller and refit all the removed parts Figure 1 5 37 Bush Bush Gear Right registration roller ...

Page 176: ...move the right upper cover Remove the contact glass Figure 1 5 38 3 Open the front cover and left cover 4 Remove the front left cover see page 1 5 47 5 Release five hooks and both and then remove the front scanner cover 6 Remove two screws and remove the rear upper cover Figure 1 5 39 Right upper cover Screw Screw Contact glass Screw Rear upper cover Front scanner cover Hook Hook Front scanner cov...

Page 177: ...amp and the inverter PWB Figure 1 5 40 9 Remove the connector of the exposure lamp from inverter PWB and remove the lamp wire from ribs Figure 1 5 41 10 Remove two screws and remove the expo sure lamp 11 Replace the exposure lamp and refit all the removed parts Figure 1 5 42 Film Film Mirror 1 frame Connector Inverter PWB Lamp wire Screw Screw Exposure lamp ...

Page 178: ...edure 1 Remove the exposure lamp see page 1 5 24 2 Open the left cover 3 Release six hooks and both and then remove the left middle cover Figure 1 5 43 4 Release five hooks and two bothes and then remove the left upper cover Figure 1 5 44 Left middle cover Hook Hook Left middle cover Both Hook Hook Hook Hook Left upper cover Left upper cover Hook Hook Both Both Hook Hook Hook ...

Page 179: ...crew and remove the slit retainer and slit glass Figure 1 5 45 6 Remove two wire guides 7 Remove the inverter wire from the inverter PWB Figure 1 5 46 Screw Slit retainer Slit glass Inverter PWB Wire guide Wire guide Inverter wire ...

Page 180: ...e mirror 1 frame from the scanner unit Figure 1 5 47 9 Remove the round terminals from the scan ner wire springs 10 Remove the scanner wires Figure 1 5 48 Screw Screw Mirror 1 frame Front wire retainer Rear wire retainer Scanner wire spring Scanner wire spring Round terminal Round terminal ...

Page 181: ... following tools Two frame securing tools P N 302C968310 Two scanner wire stoppers P N 3596811 Procedure 1 Remove the rear cover Figure 1 5 49 2 Remove the screw and remove the scanner wire drum gear from the rear side of the machine 3 Remove the stop ring and bush Figure 1 5 50 Right middle cover Right middle cover Screw Screw Hook Hook Both Both Bush Stop ring Screw Scanner wire drum gear ...

Page 182: ...anner wire drum and wind the scanner wire three turns inward and four turns out ward With the locating ball as the reference point wind the shorter end of each of the wires outward 7 Secure the scanner wires using the scanner wire stoppers Figure 1 5 52 Scanner wire drum shaft Bush Stop ring Three turns inward Three turns inward Four turns outward Four turns outward Locating ball Scanner wire drum...

Page 183: ... 1 11 Hook the round terminals onto the catches inside the scanner unit 2 12 Loop the inner ends of the scanner wires around the grooves in the pulleys at the left of the scanner unit winding from below to above 3 13 Loop the scanner wires around the inner grooves in the pulleys on the mirror 2 frame winding from above to below 4 14 Wind the scanner wires around the grooves in the scanner wire gui...

Page 184: ...ut the mirror 1 frame on the scanner rail and move it toward the left side of the machine 20 Insert the frame securing tools into the posi tioning holes leftmost holes at the front and rear of the scanner unit and screw the mirror 1 frame while securing both the mirror 1 frame and the mirror 2 frame 21 Remove two frame securing tools 22 Refit all the removed parts Figure 1 5 55 Frame securing tool...

Page 185: ...nce Follow the procedure below to replace the ISU Procedure 1 Remove the contact glass see page 1 5 24 2 Remove four screws and remove the ISU cover Figure 1 5 56 3 Remove the CCD wire from the CCD PWB Figure 1 5 57 ISU cover Screws Screws CCD wire CCD PWB ...

Page 186: ...2KJ 2KH 1 5 34 4 Remove each screw and remove two plates 5 Remove three screws and remove the ISU 6 Replace the ISU 7 Refit all the removed parts Figure 1 5 58 Screws Plate Screw Screw Plate ISU ...

Page 187: ...1 5 6 Remove the front left cover see page 1 5 47 Remove the right upper cover contact glass rear upper cover and front scanner cover see page 1 5 24 Remove the left middle cover left upper cover and slit glass see page 1 5 26 Remove the right middle cover see page 1 5 29 3 Remove the screw and release three hooks and then remove the front right cover Figure 1 5 59 Front right cover Screw Front ri...

Page 188: ...ix hooks and two both and then remove the right middle cover Figure 1 5 60 5 Remove two screws and remove the shield cover Figure 1 5 61 Right lower cover Right lower cover Screw Screw Hook Hook Hook Hook Hook Hook Both Both Shield cover Screw Screw ...

Page 189: ...C5 YC15 and YC16 connectors of the engine PWB 7 Remove YC5 connector of the main PWB Figure 1 5 62 8 Remove four pins and remove the scanner unit Figure 1 5 63 YC5 YC15 YC16 YC5 Engine PWB Main PWB Pin Pin Pin Scanner unit Pin ...

Page 190: ...2KJ 2KH 1 5 38 9 Remove the screw and remove the eject cover Figure 1 5 64 10 Remove the screw and remove the inner rear cover Figure 1 5 65 Eject cover Screw Inner rear cover Screw ...

Page 191: ...tray Figure 1 5 66 12 Remove four screws and two connectors and remove the laser scanner unit 13 Replace the laser scanner unit and refit all the removed parts Figure 1 5 67 Eject tray Both Hook Eject tray Hook Screw Connector Connector Screw Screw Laser scanner unit Screw ...

Page 192: ...making the following adjustment output a VTC PG2 pattern in maintenance item U993 to use as the original for the adjustment Procedure Figure 1 5 68 Figure 1 5 69 Yes No Press the start key and make a test copy at 100 magnification Start Remove the contact glass Loosen the two screws and adjust the position of the mirror 2 frame For copy example 1 move the frame in the direction of the white arrow ...

Page 193: ...r and left cover Remove the waste toner box and toner container 2 Remove the screw holding the developing release lever 3 Pull the developing release lever and release the developing unit Figure 1 5 70 4 Remove the screw and the connector and then remove the drum unit 5 Replace the drum unit and refit all the removed parts 6 when the periodic maintenance perform maintenance mode U251 clearing the ...

Page 194: ...efitting the drum unit Never touch the drum surface when holding the drum unit Procedure 1 Remove the drum unit see page 1 5 41 2 Push the drum separation claws with the minus driver from the top of the hole and remove the claws 3 Replace the drum separation claws and refit all the removed parts Figure 1 5 72 Hole Drum separation claw Drum separation claw Drum separation claw Drum separation claw ...

Page 195: ...ile lifting the main charger unit toward the upper right remove the unit 3 While pressing the main charger release lever in the direction indicated by the arrow at the removal stopper position to release the removal stopper remove the main charger unit from the machine 4 Replace the main charger unit and refit all the removed parts Figure 1 5 73 Main charger unit Main charger release lever ...

Page 196: ... drum unit see page 1 5 41 2 While lifting the developing unit a little remove the unit from the machine 3 Replace the developing unit and refit all the removed parts 4 Perform maintenance mode U130 initial setting for the developing unit see page 1 3 36 5 Perform maintenance mode U157 clearing the developing drive time see page 1 3 38 Figure 1 5 74 Developing unit ...

Page 197: ...unit see page 1 5 16 2 Remove front and rear inserted parts and remove the transfer roller unit from the paper conveying unit Figure 1 5 75 3 Remove two collars A two collars B gear two stoppers and two bushes from transfer roller Figure 1 5 76 Transfer roller unit Paper conveying unit Inserted part Bush Collar A Gear Stopper Bush Stopper Collar B Collar A Collar B Transfer roller ...

Page 198: ...oller and refit all the removed parts When refitting the transfer roller unit make sure that the transfer springs are securely fit into the protrusions Figure 1 5 77 Transfer roller unit Transfer spring Protrusion Protrusion Transfer spring ...

Page 199: ...ce the fuser unit Procedure 1 Open the front cover and left cover 2 Remove the screw and release three inserted parts and then remove the front left cover Figure 1 5 78 3 Remove the screw and two connectors and then remove the fuser unit Figure 1 5 79 Front left cover Inserted part Screw Inserted part Fuser unit Screw Connectors ...

Page 200: ...fuser unit and refit all the removed parts After connecting the connector be sure to hitch the fuser thermistor wire to both the notch position and the hook of the fuser unit Figure 1 5 80 Hook Notch position Fuser thermistor wire ...

Page 201: ...nit see page 1 5 47 2 Remove two screws and open the fuser unit 3 Separate the right and left fuser unit Figure 1 5 81 4 Remove the screw and release two hooks and then remove the press roller guide from the left fuser unit Figure 1 5 82 Right fuser unit Left fuser unit Fuser unit Screw Screw Press roller guide Hook Hook Screw Left fuser unit ...

Page 202: ...eft fuser unit Cautions Remove the press roller carefully not to scratch its surface When removing it be careful not to drop and lose the bush 6 Replace the press roller and refit all the removed parts Figure 1 5 83 Press roller Left fuser unit Bush ...

Page 203: ...s ing their protrusions 3 Remove two fuser heater wires from ribs of the fuser unit Caution Make sure that the fuser heater wires are not removed from the positive terminals Figure 1 5 84 4 Separate the right and left fuser unit see page 1 5 49 5 Pull out the fuser heater wire from the rear side of the right fuser unit and stretch it straight Figure 1 5 85 Positive terminal Protrusion Fuser heater...

Page 204: ...wire in the rear side of the new fuser heater and insert it from the front side of the right fuser unit 9 Fit both the protrusions in the front and rear sides of the fuser heater into the notch posi tions of the right fuser unit Insert the wire between the hooks in the front side of the right fuser unit until it clicks to secure it Figure 1 5 87 Fuser heater Hook Right fuser unit Hook Protrusion R...

Page 205: ...y into the unit Put the slack of electric wire toward the front side of the machine Push each terminal and heater wire into the housing so as not to exceed the height of the rib of the fuser unit because they may come in contact with the machine frame at the time of installation of the machine Figure 1 5 89 Fuser heater wire Fuser heater wire Right fuser unit Right fuser unit Positive terminal Fus...

Page 206: ...r unit Figure 1 5 90 3 Remove the springs and remove the heat roller separation claws Caution When removing them be careful not to touch the tip of the claw 4 Replace the heat roller separation claws and refit all the removed parts Caution When fitting the separation claws be careful not to scratch the surface of the heat roller Figure 1 5 91 Heat roller guide Hook Hook Hook Hook Right fuser unit ...

Page 207: ... heat roller separation claws see page 1 5 54 4 Press the heat roller bush in the rear side of the right fuser unit from outside to make the roller removable Figure 1 5 92 5 Remove the heat roller heat roller bush and heat roller gear Caution Remove the heat roller with the heat roller bush in the front side being mounted Figure 1 5 93 Heat roller bush Right fuser unit Heat roller Right fuser unit...

Page 208: ...ter adheres to the fuser thermostats Refit the heat roller gear while pushing the idle gear in the direction indicated with the arrow Also make sure that the gears are properly engaged After refitting the heat roller push the roller lightly to check that the detection surface of the fuser thermistor comes in contact with the roller Figure 1 5 94 Fuser thermistor Fuser thermostat Fuser thermostat R...

Page 209: ...er see page 1 5 55 3 Remove the screw and remove the fuser thermistor 4 Replace the fuser thermistor and refit all the removed parts Caution Restore the fuser thermistor wire to its origi nal correct position After refitting the heat roller push the roller lightly to check that the detection surface of the fuser thermistor comes in contact with the roller Figure 1 5 95 Fuser thermistor Right fuser...

Page 210: ...tat 3 Remove two screws and remove the fuser thermostat 4 Replace the fuser thermostat and refit all the removed parts Cautions Insert the terminal all the way into the unit Put the slack of electric wire toward the front side of the machine Push each terminal and heater wire into the housing so as not to exceed the height of the rib of the fuser unit because they may come in contact with the mach...

Page 211: ...e front left cover Remove the front left cover see page 1 5 47 Loosen the screw holding the fuser unit For copy example 1 Move the adjusting spacer in the direction of the white arrow to raise the front position of the fuser unit For copy example 2 Move the adjusting spacer in the direction of the black arrow to lower the front position of the fuser unit Yes No Press the start key and make a test ...

Page 212: ... engine PWB 3 Remove the wire of the connector from clamp and ribs Figure 1 5 100 4 Remove the front left cover see page 1 5 47 5 Remove the left middle cover see page 1 5 26 6 Remove the eject cover see page 1 5 38 7 Remove the screw Slide the eject unit toward the front side and pull out the inserted part section Figure 1 5 101 Clamp Engine PWB YC14 Rib Rib Connector Screw Eject unit Inserted pa...

Page 213: ...2KJ 2KH 1 5 61 8 Lift the eject unit pull at the rear side of the unit first and remove the unit from the machine 9 Replace the eject unit and refit all the removed parts Figure 1 5 102 Eject unit ...

Page 214: ...e principal fan motors When detaching or refitting the cooling fan motor 1 or 2 be careful of the airflow direction intake or exhaust Figure 1 5 103 Cooling fan motor 1 Rating label outside Cooling fan motor 2 Rating label inside Intake Exhaust ...

Page 215: ...And then unplug the power cable from the wall outlet 3 Remove the screw and remove the slot cover 4 Insert Compact Flash in a notch hole of the machine Insert the surface of Compact Flash toward the machine rear 5 Insert the power plug and turn the main power switch on Upgrading firmware starts Caution Never turn the main power switch off during upgrading Figure 1 6 1 6 Completed is displayed on t...

Page 216: ...nd cannot be adjusted in the field High voltage PWB VR401 APC PWB VR1 1 6 3 Remarks on main PWB and engine PWB replacement When replacing the main PWB or engine PWB remove the EEPROM YS3 or EEPROM U3 from the PWB that has been removed and then reattach it to the new PWB Figure 1 6 2 Engine PWB Main PWB EEPROM EEPROM U3 EEPROM YS3 EEPROM ...

Page 217: ...ple sheets from being fed at one time via the torque limiter The MP tray can hold up to 100 80 g m2 sheets of paper Paper is fed from the MP tray by the rotation of the MP paper feed pulley Figure 2 1 1 Paper feed section 5 12 10 20 2 9 19 8 7 18 17 1 4 3 6 11 14 13 16 15 1 Forwarding pulley 2 Paper feed pulley 3 Separation pulley 4 Cassette base 5 MP paper feed pulley 6 MP separation pad 7 Left r...

Page 218: ...1 2 Paper feed section block diagram RSW PSW CPSW MPPSW CFSW MPPWSW RCL REGCLM C1PDSWN BPWSW BPPESW CLT_RE FEED YC8 2 YC5 2 YC3 YC9 YC7 YC1 CMPWB EPWB CPWB YC6 2 PE FCLTN REGSW YC6 2 YC2 2 YC5 12 YC5 2 YC7 2 YC5 10 PFCL CPFCL ...

Page 219: ...l to scan on the optical rails on the front and rear of the machine to scan from side to side The speed of the mirror frames is half the speed of the scanner When the DP is used the scanner and mirror frames stop at the DP original scanning position to start scanning Figure 2 1 3 Image scanner section 7 5 6 2 10 3 12 13 11 1 4 14 8 15 9 1 Mirror 1 frame 2 Exposure lamp EL 3 Mirror 1 4 Scanner refl...

Page 220: ...agram EL Original HPSW HPSWN Reading image data ODSW OSDS SM CCDPWB Lens YC5 B5 OPSWN Serial communication data signal ORGLSWN YC5 B8 YC1 LAMPN YC16 4 YC5 B2 ISMDA YC15 1 ISMDB YC15 2 ISMDNA YC15 3 ISMDNB YC15 4 CCDPWB CCD image sensor INPWB EPWB YC7 YC5 MPWB ...

Page 221: ...the laser scanner unit LSU By repeatedly turning the laser on and off the laser scanner unit forms a latent image on the drum surface Figure 2 1 5 Laser scanner section 7 8 3 2 9 5 4 1 10 6 1 APC PWB APCPWB 2 Laser diode 3 Cylindrical lens 4 Polygon motor PM 5 Polygon mirror 6 fθ lens 7 fθ lens 8 PD sensor mirror 9 Cylindrical correcting lens 10 PD PWB PDPWB ...

Page 222: ...ction block diagram PM Laser scanner unit LSU Drum PLGCLKN PLGDRN PLGRDYN PDPWB Laser diode Polygon mirror OUTPEN PDN YC6 3 YC6 1 YC7 Serial communication data signal SAMPLEN YC6 4 VDON YC6 5 VDOP YC6 6 MPWB APCPWB YC3 A1 YC3 A3 YC1 YC3 A2 EPWB ...

Page 223: ...sists of the cleaning blade and cleaning roller that removes residual toner from the drum surface after the transfer process and the cleaning spiral that carries the residual toner back to the waste toner box The cleaning lamp CL consists of LEDs which remove residual charge from the drum surface Figure 2 1 7 Drum section 2 6 7 8 9 3 1 5 4 1 Drum 2 Drum separation claws 3 Main charger unit 4 Main ...

Page 224: ...2KJ 2KH 2 1 8 Figure 2 1 8 Drum section block diagram DRM TONEFULL DDMREM YC3 B2 YC6 11 OFS HVTPWB EPWB Main charging high voltage MHVDRN CN1 7 YC8 7 Drum Zener PWB Grid CL ERASE2N ERASE1N YC3 B6 YC3 B7 ...

Page 225: ...agnetic toner blade and the developing spirals that agitate the toner Also the toner container sensor TCS checks whether or not toner remains in the toner container Figure 2 1 9 Developing section 2 4 5 7 3 1 6 8 1 Developing unit 2 Developing sleeve 3 Magnetic toner blade 4 Left developing spiral 5 Right developing spiral 6 Toner container 7 Toner container sensor TCS 8 Toner container detection ...

Page 226: ...2KJ 2KH 2 1 10 Figure 2 1 10 Developing section block diagram TCONDET YC9 B7 YC3 2 YC1 YC7 TCDSW TONEPY TCS HVTPWB EPWB CPWB CN1 9 Drum Developing sleeve DHVCLKC Developing bias YC8 9 ...

Page 227: ...developing sleeve by an electric field of the magnetic pole Then when the developing sleeve rotates and passes through the nearest location to the drum on the portion of the drum that has been exposed to light toner is attracted toward the drum by potential difference between the developing bias and the drum surface and development is performed On the other hand on the portion of the drum that has...

Page 228: ...sfer is separated from the drum by applying separation bias that is output from the high voltage PWB HVTPWB to the separation electrode Figure 2 1 12 Transfer and separation sections Figure 2 1 13 Transfer and separation sections block diagram 3 2 1 4 1 Transfer roller 2 Separation electrode 3 Drum separation claw 4 Drum Drum Transfer roller Separation electrode Separation high voltage SHVDRN Tran...

Page 229: ... surface temperature is detected by the fuser ther mistor FTH and is regulated by the fuser heaters turning on and off If the fuser section becomes abnormally hot fuser thermostat FTS operates shutting the power to the fuser heaters off When the fuser process is completed the paper is separated from the heat roller by its separation claws and is conveyed to eject and switchback section Figure 2 1 ...

Page 230: ...2KJ 2KH 2 1 14 Figure 2 1 15 Fuser section block diagram FTS1 THERMA Heat roller FH M FH S SH MH LIVE FTS2 FTH MHREM SHREM YC3 B9 EPWB YC18 1 YC18 3 PSPWB YC4 2 YC4 1 YC4 3 YC2 7 YC2 5 ...

Page 231: ...r that is rotated by forward rotation of the eject motor In duplex copying paper is turned over by reverse rotation of the eject motor Figure 2 1 16 Eject and switchback sections 5 1 7 3 8 4 6 2 1 Feedshift guide 2 Eject roller 3 Eject pulley 4 Switchback roller 5 Switchback pulley 6 Feedshift guide 7 Eject switch ESW 8 Feedshift switch FSSW ...

Page 232: ...2KJ 2KH 2 1 16 Figure 2 1 17 Eject and switchback sections block diagram FSSW SEPSWN YC14 3 EPWB ESW EXTSWN YC14 2 COMDB COMDA COMDNB COMDNA YC13 2 YC13 1 YC13 4 YC13 3 EM ...

Page 233: ...hback section and con veyed to the duplex unit The paper is then conveyed to the paper feed section by the upper and lower duplex feed rollers Figure 2 1 18 Duplex section 1 3 5 6 4 2 1 Feedshift guide 2 Duplex feed pulley 3 Upper duplex feed roller 4 Duplex feed pulley 5 Lower duplex feed roller 6 Duplex paper conveying switch DUPPCSW ...

Page 234: ...2KJ 2KH 2 1 18 Figure 2 1 19 Duplex section block diagram CPWB DUP PCSW IPPSWN YC5 5 YC1 YC7 DUPFCL ICLTN YC5 8 EPWB ...

Page 235: ...Reads the image of originals 7 Operation unit PWB OPWB Consists of the operation keys and display LEDs 8 LCD PWB LCDPWB Controls LCD indication 9 APC PWB APCPWB Generates and controls the laser beam 10 PD PWB PDPWB Controls horizontal synchronizing timing of laser beam 11 Cassette PWB CPWB Relays wirings from electrical components 12 Cassette main PWB CMPWB 1 Controls electrical components of the ...

Page 236: ...B MAIN ASSY SP 3 Power source PWB PSPWB PARTS LVU100 M SP PARTS LVU200 M SP 4 High voltage PWB HVPWB PARTS HVU SP 5 Inverter PWB INPWB PARTS LAMP INVERTER SP 6 CCD PWB CCDPWB 7 Operation PWB OPWB PARTS PWB PANEL ASSY SP 8 LCD PWB LCDPWB PARTS LCD OPERATION SP 9 APC PWB APCPWB 10 PD PWB PDPWB 11 Cassette PWB CPWB PARTS PWB INTERFACE ASSY SP 12 Cassette main PWB CMPWB PARTS PWB PF MAIN ASSY SP 13 Ca...

Page 237: ...W Detects the optical system in the home position 9 Original detection switch ODSW Operates the original size detection sensor 10 Original size detection sensor OSDS Detects the size of the original 11 Registration switch RSW Controls the secondary paper feed start timing 12 Eject switch ESW Detects a paper misfeed in the fuser section 13 Feedshift switch FSSW Detects a paper misfeed in the switch...

Page 238: ...1 Detects a paper misfeed 21 Cassette paper switch CPSW 1 Detects the presence of paper in the cassette 22 Cassette paper size length switch CPLSW 1 Detects the length of paper in the cassette 23 Cassette paper size width switch CPWSW 1 Detects the width of paper in the cassette 24 Duplex paper conveying switch DUPPCSW 2 Detects a paper jam in the duplex section 1 Option for 18 ppm model standard ...

Page 239: ...Scanner motor SM Drives the optical system 5 Cooling fan motor 1 CFM1 Cools the machine interior 6 Cooling fan motor 2 CFM2 Cools the machine interior 7 Polygon motor PM Drives the polygon mirror 8 Cassette drive motor CDM 1 Drives the paper feeder 1 Option for 18 ppm model standard for 22 ppm model 2 4 1 8 3 7 5 6 Machine front Machine inside Machine rear ...

Page 240: ...7 Fuser heater S FH S Heats the heat roller 8 Fuser thermostat 1 FTS1 Prevents overheating in the fuser section 9 Fuser thermostat 2 FTS2 Prevents overheating in the fuser section 10 Cassette heater CH Dehumidifies the cassette section 11 Cassette heater CH 1 Dehumidifies the cassette section 12 Cassette paper feed clutch CPFCL 1 Primary paper feed from the cassette 13 Duplex feed clutch DUPFCL 2 ...

Page 241: ...2KJ 2KH 2 3 1 2 3 Operation of the PWBs 2 3 1 Power source PWB Figure 2 3 1 Power source PWB silk screen diagram YC4 YC2 YC1 YC3 TB1 TB3 TB4 TB2 ...

Page 242: ...4 V DC power output to EPWB Connected to the engine PWB 2 ZCROSS O 0 3 3 V DC pulse Zero cross signal 3 RELAYREM I 0 3 3 V DC Relay signal 4 GND Ground 5 SHREM I 0 3 3 V DC FH S On Off 6 SLEEP I 0 3 3 V DC Sleep signal On Off 7 MHREM I 0 3 3 V DC FH M On Off YC3 1 LIVE O 120 V AC 220 240 V AC AC power output to CH Connected to the cas sette heater and paper feeder 2 LIVE O 120 V AC 220 240 V AC AC...

Page 243: ...71 U66 YC18 U85 U76 U81 YC1 U8 U59 U63 U64 U42 YC12 YC15 YC5 YC3 U29 U24 U41 U4 U22 U27 U6 U19 U23 U1 U2 U38 U26 U28 U32 U34 U36 U33 U31 U51 U50 U7 U45 U61 U60 U62 LED1 LED2 U11 U3 U46 U48 U47 U49 U68 U5 U43 YC7 U35 U30 YC9 YC2 YS1 YC4 BAT1 U9 13 1 A29 7 1 10 1 1 1 2 1 20 2 A30 B29 B30 A1 A2 B1 B2 1 5 1 1 16 1 11 1 B49 B50 A49 A50 B1 B2 A1 A2 1 60 30 31 1 13 1 50 1 25 26 50 5 1 32 2 31 1 16 12 1 2...

Page 244: ...nal 6 VDOP O Image data signal 7 5V1 O 5 V DC 5 V DC power output to APCPWB YC7 1 _RST_ENG O 0 3 3 V DC EPWB reset signal Connected to the engine PWB 2 SCANHLD O 0 3 3 V DC EPWB hold signal 3 ENGHLD O 0 3 3 V DC EPWB hold signal 4 AFEOVSYNC I 0 3 3 V DC pulse Image control signal 5 GND Ground 6 _24V_DOWN I 0 3 3 V DC EPWB 24 V down signal 7 PVSYNC I 0 3 3 V DC pulse Image control signal 8 GND Grou...

Page 245: ... 3 V DC FCPWB control signal 10 _IDOUT O 0 3 3 V DC FCPWB control signal 11 GND Ground 12 GND Ground 13 TXD O 0 3 3 V DC pulse FCPWB transmission data signal 14 _STS O 0 3 3 V DC FCPWB control signal 15 _MAIN_STS O 0 3 3 V DC FCPWB control signal 16 FAXDOWN O 0 3 3 V DC FCPWB control signal 17 MREIN I 0 3 3 V DC FCPWB control signal 18 GND Ground 19 _VSYNCIN I 0 3 3 V DC FCPWB control signal 20 CL...

Page 246: ...zzer signal 11 SGND Ground YC16 1 KEY0 I 0 3 3 V DC pulse Operation panel key scan return signal 0 Connected to the opera tion PWB 2 KEY1 I 0 3 3 V DC pulse Operation panel key scan return signal 1 3 KEY2 I 0 3 3 V DC pulse Operation panel key scan return signal 2 4 KEY3 I 0 3 3 V DC pulse Operation panel key scan return signal 3 5 KEY4 I 0 3 3 V DC pulse Operation panel key scan return signal 4 6...

Page 247: ...10 YC3 YC2 YC22 YC26 YC12 YC24 YC14 YC13 YC6 YC1 YC17 YC19 YC23 U12 U5 U4 U13 U14 U2 U1 U10 U3 U9 U11 U8 U7 U6 YC25 YC9 YC7 YC18 YC20 1 2 4 5 14 1 1 7 1 1 1 4 1 1 B1 A12 B12 A1 1 1 2 13 B1 B9 A9 A1 4 1 1 1 5 19 20 21 8 1 1 A9 A8 22 2 7 1 23 1 B1 B2 A1 A2 B9 B8 2 1 1 9 2 10 5 15 2 16 4 1 2 11 10 2 5 6 ...

Page 248: ...17 EGSDO_BUF I 0 3 3 V DC pulse MPWB serial communication data signal 18 GND Ground 19 EGSCLK_BUF I 0 3 3 V DC pulse MPWB clock signal 20 EGSDI O 0 3 3 V DC pulse MPWB serial communication data signal YC3 A1 PLGCLKN O 0 3 3 V DC pulse PM clock signal Connected to the poly gon motor cooling fan motor 1 overflow sensor cleaning lamp and fuser ther mistor A2 PLGRDYN I 0 3 3 V DC PM ready signal A3 PL...

Page 249: ... 0 5 V DC Original scanning interval signal Connected to the docu ment pro cessor original size detection sensor home posi tion sensor and original detection switch A2 DOPRDY I 0 5 V DC Document processor ready signal A3 DOPSEL O 0 5 V DC Document processor select signal A4 SGND Ground A5 DOPCLK O 0 5 V DC pulse Document processor clock signal A6 DOPSDI I 0 5 V DC pulse Document processor serial c...

Page 250: ...ted to the cas sette PWB 2 HMCLK1 O 0 3 3 V DC pulse HUMS clock signal 3 HMCLK2 O 0 3 3 V DC pulse HUMS clock signal 4 HUMID I Analog HUMS detection signal 5 C1PWSWN I 0 3 3 V DC PWSW On Off 6 C1PDSWN I 0 3 3 V DC PSW On Off 7 5V2 O 5 V DC 5 V DC power output to CPWB 8 TONEPY I Analog TCS detection signal 9 SGND Ground 10 BPWSW I 0 3 3 V DC MPPWSW On Off 11 REGSWN I 0 3 3 V DC RSW On Off 12 ICLTN ...

Page 251: ...aper feeder clock signal A6 LOPSDI I 0 5 V DC pulse Paper feeder serial communication data signal A7 LOPSDO O 0 5 V DC pulse Paper feeder serial communication data signal A8 SGND Ground A9 5V2PF O 5 V DC 5 V DC power output to paper feeder B1 SGND Ground B2 5V2PF O 5 V DC 5 V DC power output to paper feeder B3 C1PLSW3N I 0 3 3 V DC PLSW On Off B4 C1PLSW2N I 0 3 3 V DC PLSW On Off B5 SGND Ground B6...

Page 252: ... PSPWB 3 24V1 O 24 V DC 24 V DC power output to LCSSW 4 PGND Ground 5 24VIL1 I 24 V DC 24 V DC power input from LCSSW 6 24VIL1 O 24 V DC 24 V DC power output to FCSSW 7 PGND Ground 8 24VIL2 I 24 V DC 24 V DC power input from FCSSW YC18 1 MHREM O 0 3 3 V DC FH M On Off Connected to the power source PWB 2 SLEEP O 0 3 3 V DC Sleep signal On Off 3 SHREM O 0 3 3 V DC FH S On Off 4 SGND Ground 5 RELAYRE...

Page 253: ...2KJ 2KH 2 3 13 2 3 4 Cassette PWB Figure 2 3 4 Cassette PWB silk screen diagram YC1 TH2 TH1 YC4 YC3 YC2 YC5 YC6 YC7 YC8 SW1 1 23 4 1 1 3 3 1 1 2 1 2 1 1 2 13 ...

Page 254: ...m EPWB 20 24V1 I 24 V DC 24 V DC power input from EPWB 23 3 3V I 3 3 V DC 3 3 V DC power input from EPWB YC2 1 SGND Ground Connected to the paper switch 2 C1PDSWN I 0 3 3 V DC PSW On Off 3 5V2 O 5 V DC 5 V DC power output to PSW YC3 1 5V2 O 5 V DC 5 V DC power output to TCS Connected to the toner container sensor 2 TONEPY I Analog TCS detection signal 3 SGND Ground YC5 1 5V2 O 5 V DC 5 V DC power ...

Page 255: ...EGCLN O 0 24 V DC RCL On Off YC7 1 24V1 O 24 V DC 24 V DC power output to PFCL Connected to the paper feed clutch 2 FCLTN O 0 24 V DC PFCL On Off YC8 1 BSOLN O 0 24 V DC MPSOL On Off Connected to the MP solenoid 2 24V1 O 24 V DC 24 V DC power output to MPSOL Connector Pin No Signal I O Voltage Description ...

Page 256: ...36 SW37 SW34 SW33 SW32 SW30 SW31 SW35 SW29 SW28 SW27 SW25 SW26 SW24 SW23 SW22 SW21 SW19 SW20 SW18 SW17 SW16 SW15 SW13 SW14 SW12 SW69 SW11 SW5 SW4 SW3 SW2 SW1 SW10 SW9 SW7 SW8 SW6 SW55 SW56 SW65 SW66 SW67 DL39 DL38 DL37 DL36 DL30 DL31 DL32 DL33 DL34 DL35 DL29 DL27 DL25 DL28 DL26 DL24 DL22 DL20 DL21 DL18 DL17 DL16 DL15 DL10 DL11 DL12 DL13 DL6 DL1 DL2 DL3 DL4 DL5 DL7 DL8 DL9 DL14 YC1 BZ1 1 11 DL19 DL...

Page 257: ...or LED drive signal 1 4 LED2 I 0 3 3 V DC pulse Operation panel indicator LED drive signal 2 5 LED3 I 0 3 3 V DC pulse Operation panel indicator LED drive signal 3 6 LED4 I 0 3 3 V DC pulse Operation panel indicator LED drive signal 4 7 KEY9 O 0 3 3 V DC pulse Operation panel key scan return signal 9 8 KEY8 O 0 3 3 V DC pulse Operation panel key scan return signal 8 9 KEY7 O 0 3 3 V DC pulse Opera...

Page 258: ...2KJ 2KH 2 3 18 2 3 6 Cassette main PWB 22 ppm model only Figure 2 3 6 Cassette main PWB silk screen diagram YC2 YC1 YC3 YC7 U2 YC9 YC8 YC4 YC5 SW1 YC6 1 1 A1 1 1 1 1 1 1 2 3 4 8 3 2 5 7 A13 B13 B1 2 2 ...

Page 259: ...DC Paper feeder select signal 2 A13 RDY O 0 5 V DC Paper feeder ready signal B1 RDY I 0 5 V DC Paper feeder ready signal B2 SEL2 O 0 5 V DC Paper feeder select signal 2 B3 SEL1 O 0 5 V DC Paper feeder select signal 1 B4 SEL0 O 0 5 V DC Paper feeder select signal 0 B5 SCLK O 0 5 V DC pulse Paper feeder clock signal B6 SDO I 0 5 V DC pulse Paper feeder serial communication data signal B7 SDI O 0 5 V...

Page 260: ...put to CFSW YC8 1 24V O 24 V DC 24 V DC power output to CPFCL Connected to the cas sette paper feed clutch 2 CLT_RE O 0 24 V DC CPFCL On Off YC9 1 24V O 24 V DC 24 V DC power output to CDM Connected to the cas sette drive motor 2 MOTA O 0 24 V DC pulse CDM drive control signal 3 MOTB O 0 24 V DC pulse CDM drive control signal 4 MOTA O 0 24 V DC pulse CDM drive control signal 5 MOTB O 0 24 V DC pul...

Page 261: ...Contact glass CONTACT GLASS 2C912250 Mirror 1 MIRROR A 302KK17320 2KK17320 Mirror 2 and mirror 3 MIRROR B 302KK17330 2KK17330 Lens LENS Reflector REFLECTOR SCANNER 2C912110 Exposure lamp PARTS LAMP SCANNER SP 302KK94220 2KK94220 Original size detection sensor SENSOR ORIGINAL 2C927090 Optical rail RAIL SCANNER Laser scanner unit LK 460 302KK93060 2KK93060 Transfer roller ROLLER TRANSFER 302C917011 ...

Page 262: ...und P 1 5 13 Cassette separation pulley Check Replace Clean it with alcohol if it is dirty Replace it if any problem such as flawed or worn state is found P 1 5 11 Cassette forwarding pulley Check Replace Clean it with alcohol if it is dirty Replace it if any problem such as flawed or worn state is found P 1 5 13 MP paper feed pulley Check Replace Clean Clean it with alcohol if it is dirty Replace...

Page 263: ...amp does not turn on P 1 5 24 Original size detection sensor Check Clean Clean the sensor emitter and sensor receiver with alcohol or a dry cloth only if there is a problem Optical rail Check Grease Check noise and shifting and then apply opti cal rail grease PG671 P N 60170001 Laser scanner unit Check Clean Clean Clean the slit glass with alcohol P 1 5 35 Section Maintenance part location User ca...

Page 264: ...all 150K Points and cautions Page Eject section Eject roller Check Clean Clean it with alcohol if it is dirty Eject pulley Check Clean Clean it with alcohol if it is dirty Switchback roller Check Clean Clean it with alcohol if it is dirty Switchback pulley Check Clean Clean it with alcohol if it is dirty Section Maintenance part location User call 150K Points and cautions Page Covers Covers Clean ...

Page 265: ...ting the leading edge registra tion of the MP tray printing adjust ment Registration clutch turning on timing secondary paper feed start timing U034 RCL BYP U034 test pattern P 1 3 12 6 Adjusting the leading edge registra tion of the cassettes printing adjustment Registration clutch turning on timing secondary paper feed start timing U034 RCL ON U034 test pattern P 1 3 12 First paper feeder select...

Page 266: ...1 LEAD 1 Test chart P 1 3 19 P 1 3 23 U066 For copying an original placed on the con tact glass Rotate copying select ADJUST DATA2 U071 For copying originals from the DP Duplex copying select LEAD 2 14 Adjusting the leading edge margin scanning adjustment Adjusting the original scan data image adjustment U403 U404 B MARGIN B MARGIN Test chart P 1 3 54 P 1 3 55 U403 For copying an original placed o...

Page 267: ...K_BUF GND EGSDO_BUF EGSBSY GND EGSDIR EGSIRN GND SLEEP PLGCLK EGOUTPEN GND PVSYNC _24V_DOWN GND AFEOVSYNC ENGHLD SCANHLD _RST_ENG 5V 5V 5V GND 3 3V 3 3V GND GND GND 5V YC8 R3 B2 G1 5V OUT1 OUT2 GND 2 3 1 4 ORGVSYNC DPRDY DPSEL GND SCLK SDO SDI 5V GND FG 24V YC1 YC2 1 2 3 BAT 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 ...

Page 268: ... 10 11 PGND 24V1 5V2PF SGND 5V2PF SGND LOPSDO LOPSDI LOPSCLK LOPSEL0 LOPSEL1 LOPSEL2 LOPSRDY 5V SGND 5V SGND 5V SGND SDI SDO SCLK SEL0 SEL1 SEL2 RDY 16 15 13 12 1 2 3 4 5 6 7 8 9 10 11 PGND 24V1 5V2PF SGND 5V2PF SGND LOPSDO LOPSDI LOPSCLK LOPSEL0 LOPSEL1 LOPSEL2 LOPSRDY B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 B13 RDY SEL2 SEL1 SEL0 SCLK SDO SDI SGND 5V SGND 5V SGND 5V 1 2 3 4 5 6 7 8 1 2 3 4 1 2 3 ...

Page 269: ...INSTALLATION GUIDE INSTALLATION GUIDE FOR DOCUMENT PROCESSOR Output Connector for Interconnecting Cable is non LPS Output 114 5 VA max Please use the item below Interconnecting Cable P N 303MX46010 ...

Page 270: ...pal de la máquina y desenchufar el cable eléctrico del tomacorriente de la pared Gelieferte Teile A Vorlageneinzug DP 1 B Originalmatte 1 C Winkeleinstellhalter 1 D Rändelschraube 2 E M4 14 Schraube 5 Deutsch F Films 1 G Aufkleber A für 120 V Spezifikationen für 220 V 240 V Spezifikationen 1 H Aufkleber B für 220 V 240 V pezifikationen 1 Entfernen Sie Klebeband und oder Dämpfungsmaterial vollständ...

Page 271: ...ación del DP 1 Quite los 2 tornillos 1 2 Instale 2 pasadores D Installieren des DP 1 Entfernen Sie die 2 Schrauben 1 2 2 Rändelschrauben D eindrehen Installazione del DP 1 Rimuovere le 2 viti 1 2 Inserire 2 perni D DP DP DP DP の の の の取 取 取 取り り り り付 付 付 付け け け け 1 ビス 1 2 本を取り外す 2 ピン D 2 本を取り付ける 安装 安装 安装 安装 DP DP DP DP 1 取下 2 个螺丝 1 2 装上 2 个卡销 D ...

Page 272: ...A hacia el lado frontal para instalar 4 Fije el DP A utilizando cuatro tornillos M4 14 E Derecho Uno Izquierdo Tres 3 Die Rändelschrauben D in die Scharnierlöcher 2 des DP A einführen und den DP A zum Installieren nach vorn schieben 4 Den DP A mit vier M4 14 Schrauben E befestigen Rechts Eine Links Drei 3 Inserire i perni D nei fori della cerniera 2 del DP A e fare scorrere il DP A verso il lato a...

Page 273: ...interior izquierda del panel de instrucciones para el original 8 Cierre lentamente el DP A para colocar la plancha de originales B con el gancho y fijadores de bucle Anbringen des Films 5 Das schmale Glas 3 mit einem trockenen Tuch abwischen 6 Die Kante des Films F entlang der Kante 4 des schmalen Glases 3 ausrichten und im Bezugswertebereich festkleben Anbringen der Originalmatte 7 Die Originalma...

Page 274: ...ión Cara Arriba G y la etiqueta Procedimiento de funcionamiento H del correspondiente idioma Anschließen des Signalkabels 9 Den Stecker 6 des Signalkabels an die Maschine anschließen Das Signalkabel nicht verdrehen Anbringen der Aufkleber 10 Nach der Reinigung der Klebeflächen mit Alkohol den Warnaufkleber Lassen Sie keine Originale auf dem Gerät liegen F den Warnaufkleber Vorderseite Oben G und d...

Page 275: ...détails se reporter au manuel de service de la machine Controllo del funzionamento 1 Per controllare il funzionamento della macchina preparare un originale di formato A3 a dove sono state tracciate quattro linee b a 20 mm dai bordi e una linea c centrale 2 Collegare la spina del cavo di alimentazione della macchina alla presa a muro della rete elettrica e accendere l interruttore principale di ali...

Page 276: ...opie recto seul 2 0 mm max copie recto verso 3 0 mm max Lorsque vous utilisez l original pour effectuer le réglage vous pouvez effectuer automatiquement le réglage de l agrandissement de la synchronisation du bord avant et de la ligne médiane en une seule fois Pour le réglage automatique en utilisant l original pour effectuer le réglage reportez vous à la page 21 Controllo di immagine dal DP Verif...

Page 277: ... Si l écart est supérieur à la valeur de référence effectuez le réglage suivant Valeur de référence Copie recto seul 3 0 mm max Copie recto verso 4 0 mm max Controllo dell angolo del bordo principale Controllare la differenza tra la linea 1 dell originale a e la linea 2 della copia di esempio Se la differenza supera il valore di riferimento effettuare la seguente regolazione Valore di riferimento ...

Page 278: ...aux opérations des étapes7 et 8 de la page 4 Enlevez brièvement le tapis d original B de l unité principale DP A et réinstallez le tapis d original B en procédant de la manière suivante Regolazione del DP 1 Aprire il DP e allentare le due viti di regolazione 3 della cerniera destra 2 Regolare la posizione del DP Per un esempio di copia d Muovere il DP verso il basso Per un esempio di copia e Muove...

Page 279: ... que la ligne 2 de l exemple de copie corresponde aux valeurs de référence suivantes Valeur de référence Copie recto seul 3 0 mm max Copie recto verso 4 0 mm max 5 Eseguire di nuovo una prova di copia 6 Ripetere i passi da 1 a 5 fino a che la linea 2 dell esempio di copia non mostra i seguenti valori di riferimento Valore di riferimento Per copia simplex Entro 3 0 mm Per copia duplex Entro 4 0 mm ...

Page 280: ...e Si l écart est supérieur à la valeur de référence effectuez le réglage suivant Valeur de référence Copie recto seul 3 0 mm max Copie recto verso 4 0 mm max Controllo dell angolo del bordo di uscita Controllare la differenza tra la linea 1 dell originale a e la linea 2 della copia di esempio Se la differenza supera il valore di riferimento effettuare la seguente regolazione Valore di riferimento ...

Page 281: ... tête plate 2 Libérez les trois verrous 5 situés à l arrière du DP en utilisant un tournevis à tête plate pour retirer le capot 6 Regolazione del DP 1 Aprire il DP e rilasciare i due fermi 4 utilizzando un giravite a punta piatta 2 Rilasciare i tre fermi 5 sul retro del DP utilizzando un giravite a punta piatta per rimuovere il coperchio 6 调整 调整 调整 调整 DP DP DP DP 1 打开 DP 用一字形螺丝刀等松开 2 处嵌入部 4 2 用一字形...

Page 282: ...pérations des étapes7 et 8 de la page 4 Enlevez brièvement le tapis d original B de l unité principale DP A et réinstallez le tapis d original B en procédant de la manière suivante 3 Regolazione dell altezza del DP Allentare il dado 7 Per un esempio di copia f Allentare la vite di regolazione 8 Per un esempio di copia g Stringere la vite di regolazione 8 Variazione graduale circa 1 mm 9 circa 0 5 ...

Page 283: ... que la ligne 2 de l exemple de copie corresponde aux valeurs de référence suivantes Valeur de référence Copie recto seul 3 0 mm max Copie recto verso 4 0 mm max 6 Eseguire di nuovo una prova di copia 7 Ripetere i passi da 1 a 6 fino a che la linea 2 dell esempio di copia non mostra i seguenti valori di riferimento Valore di riferimento Per copia simplex Entro 3 0 mm Per copia duplex Entro 4 0 mm ...

Page 284: ...a touche d interruption et vérifiez l image à l aide d une copie de test Pour l exemple de copie h Augmentez la valeur de réglage Pour l exemple de copie i Diminuez la valeur de réglage Quantité de changement par pas 0 2 mm Controllo dell ingrandimento Controllare la differenza tra la linea 1 dell originale a e la linea 2 della copia di esempio Se la differenza supera il valore di riferimento effe...

Page 285: ...r de réglage Quantité de changement par pas 0 2 mm 2 Effectuez à nouveau une copie de test 3 Répétez les étapes 1 à 2 jusqu à ce que la ligne 2 de l exemple de copie corresponde aux valeurs de référence suivantes Valeur de référence 1 5 max Se il tipo di pannello operativo è quello LCD 1 Entrare in modalità manutenzione U070 selezionare CONVEY SPEED1 e usare l ingrandimento immagine e la selezione...

Page 286: ...terruption et vérifiez l image à l aide d une copie de test Pour l exemple de copie j Diminuez la valeur de réglage Pour l exemple de copie k Augmentez la valeur de réglage Quantité de changement par pas 0 2 mm Controllo della sincronizzazione del bordo principale Controllare la differenza tra la linea 1 dell originale a e la linea 2 della copia di esempio Se la differenza supera il valore di rife...

Page 287: ... mm 2 Effectuez à nouveau une copie de test 3 Répétez les étapes 1 à 2 jusqu à ce que la ligne 2 de l exemple de copie corresponde aux valeurs de référence suivantes Valeur de référence Copie recto seul 2 0 mm max Copie recto verso 2 0 mm max Se il tipo di pannello operativo è quello LCD 1 Entrare in modalità manutenzione U071 selezionare LEAD1 e usare l ingrandimento immagine e la selezione del l...

Page 288: ...ruption et vérifiez l image à l aide d une copie de test Pour l exemple de copie l Augmentez la valeur de réglage Pour l exemple de copie m Diminuez la valeur de réglage Quantité de changement par pas 0 15 mm Controllo della linea centrale Controllare la differenza tra la linea 1 dell originale a e la linea 2 della copia di esempio Se la differenza supera il valore di riferimento effettuare la seg...

Page 289: ... 2 Effectuez à nouveau une copie de test 3 Répétez les étapes 1 à 2 jusqu à ce que la ligne 2 de l exemple de copie corresponde aux valeurs de référence suivantes Valeur de référence Copie recto seul 2 0 mm max Copie recto verso 3 0 mm max Se il tipo di pannello operativo è quello LCD 1 Entrare in modalità manutenzione U072 selezionare 1saided e usare l ingrandimento immagine e la selezione del li...

Page 290: ... du type LCD l affichage est DATA NG12 NG2 Pour plus de détails reportez vous au manuel de service Regolazione automatica eseguita con l originale Prima di eseguire questa regolazione verificare che l angolo del bordo principale e l angolo del bordo di uscita siano regolati vedere le pagine 8 e 11 1 Entrare in modalità manutenzione U076 e tagliare il bordo di uscita dell originale per la regolazio...

Page 291: ...e réglage d angle C et fixez la à l aide d une vis M4 14 E Regolazione dell angolo di apertura e chiusura del DP Per regolare l angolo di apertura e chiusura del DP a 60 gradi 1 Inserire la piastra di regolazione dell angolo C e fissarla con una vite M4 14 E Per regolare l angolo di apertura e chiusura del DP a 30 gradi 1 Rimuovere i due anelli di arresto 11 ed estrarre l albero 12 2 Inserire l al...

Page 292: ...INSTALLATION GUIDE FOR PAPER FEEDER ...

Page 293: ...hraube 1 F Steckverbinderabdeckung 1 Deutsch Passo aggiuntivo durante l installazione di PF 420 Parti aggiuntive B Vite M3 x 8 1 F Coperchio del connettore 1 Italiano PF 420 設置時の追加手順 追加部品 B ビス M3 8 1 F コネクタカバー 1 日本語 安装 PF 420 时的附加步骤 附加部件 B M3 x 8 螺丝 1 F 接插件盖板 1 简体中文 PF 420 設置後 コネクタカバー F をビス M3 8 B 1 本で固定してください 注意 MFP プリンタ標準機 の 22 枚機は すでにコネクタカバー F が取り付いている為 上記手順は不要 です After installing the PF 420 fa...

Page 294: ...al de la copiadora o MFP y de desconectar el enchufe del receptáculo de pared antes de empezar a instalar la Unidad Dúplex Gelieferte Teile A Kassette 1 B M3 x 8 Schrauben 4 C M3 x 12 Schraube 1 D Kassettengrößen Etikett 1 E Abdeckungsetikett 3 Deutsch Entfernen Sie Klebeband und oder Dämpfungsmaterial vollständig von den mitgelieferten Teilen Verfahren Schalten Sie unbedingt den Hauptschalter der...

Page 295: ...tly down onto the cassettes by aligning the positioning insertion sections 2 of the top cassette with the positioning pins 1 at the rear of the bottom cassette A only when stacking 2 or more cassettes When placing the main body on the cassettes take care not to hit the main body against the cassette pins or ground plate 1 Placez directement le corps principal sur les cassettes en alignant les sect...

Page 296: ...oloque el cuerpo principal sobre los casetes tenga cuidado de no golpear el cuerpo principal contra los pasadores o placa de fondo de los casetes 3 Quite el tornillo 5 y el pasador 6 de cada casete y desmonte las cubiertas posteriores 7 2 Die Haupteinheit direkt auf die Kassetten setzen dabei die Positionsstiftnuten der Haupteinheit 4 auf die Positionsstifte 3 am hinteren Teil der Kassette A ausri...

Page 297: ...onector 9 por medio del tornillo 8 desmontado en el paso 4 7 Enchufe el conector 10 del casete A en el enchufe del conector 11 4 Die Schraube 8 an der Rückseite der Haupteinheit abnehmen 5 Die Steckverbinderabdeckung 9 an der Innenseite der hinteren Haupteinheitsabdeckung in der Pfeilrichtung verschieben 6 Die Steckverbinderabdeckung 9 mit der in Schritt 4 entfernten Schraube 8 sichern 7 Den Steck...

Page 298: ...el casete inferior A en el enchufe del conector 14 del casete superior A solo cuando se apilan 2 casetes o más 8 Die Steckverbinderabdeckung 12 von den Kassetten mit Ausnahme der untersten Kassette A abnehmen nur bei Stapeln von 2 oder mehr Kassetten 9 Den Steckverbinder 13 für die untere Kassette A in die Steckverbinderbuchse 14 der oberen Kassette A stecken nur bei Stapeln von 2 oder mehr Kasset...

Page 299: ...ビス M3 8 B 各 2 本 左側 ビス M3 8 B 各 1 本 後側 ビス M3 12 C 各 1 本 10 Secure each of the cassettes using three M3 x 8 screws B and one M3 x 12 screw C Right Two M3 x 8 screws B Left One M3 x 8 screw B Rear One M3 x 12 screw C 10 Fixez chacune des cassettes à l aide des trois vis M3 x 8 B et la vis M3 x 12 C Droite Deux vis M3 x 8 B Gauche Une vis M3 x 8 B Arrière Une vis M3 x 12 C 10 Asegure cada uno de los c...

Page 300: ...epto el inferior A solo cuando se apilan 2 casetes o más 15 Desenganche los 2 ganchos 18 y desmonte la cubierta 19 solo cuando se apilan 2 casetes o más Quite la cubierta 19 empujándola en la dirección de la flecha y girndola en la direccin de la flecha 16 Asegure cada uno de los casetes por medio de un tornillo M3 x 8 B 17 Vuelva a instalar los componentes desmontados 12 Die Kassette aus der Haup...

Page 301: ...a tornillos de cada casete Verificación del funcionamiento Conecte el enchufe eléctrico de la máquina en un tomacorriente de la pared y conecte el interruptor principal 18 Kassettengrößen Etiketten D entsprechend der zu verwendenden Papiergröße auf die Kassetten kleben 19 Die mit der Haupteinheit gelieferten Abdeckungsetiketten 20 auf die 3 Schraublöcher in der Haupteinheit kleben 20 Die mit den K...

Page 302: ...ia de muestra c disminuir el valor Gama de ajustes 5 0 10 0 Un cambio de valor en una unidad mueve el extremo guía en 0 1 mm 3 Das Testmuster erneut ausgeben 4 Repetir los pasos 2 a 3 hasta que la línea 1 en la copia de muestra se encuentre dentro del valor de referencia Valor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Si le panneau de commande est du type à 7 segments Réglage ...

Page 303: ...de muestra c disminuir el valor Gama de ajustes 7 0 10 0 Un cambio de valor en una unidad mueve el extremo guía en 0 1 mm 3 Das Testmuster erneut ausgeben 4 Repetir los pasos 2 a 3 hasta que la línea 1 en la copia de muestra se encuentre dentro del valor de referencia Valor de referencia Dentro de 2 0 mm imagen de copia de muestra a Si le panneau de commande est du type à 7 segments Réglage de la ...

Page 304: ... 0 1 mm 3 Haga salir nuevamente el patrón de prueba 4 Repetir los pasos 2 a 3 hasta que la línea 1 en la copia de muestra se encuentre dentro del valor de referencia Valor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Wenn es sich um eine LCD Bedienungstafel handelt Einstellen des Vorderkanten Timings 1 1 Führen Sie den Wartungsmodus 034 aus Wählen Sie ADJ RCL ON TIMING und drücke...

Page 305: ... Haga salir nuevamente el patrón de prueba 4 Repetir los pasos 2 a 3 hasta que la línea 1 en la copia de muestra se encuentre dentro del valor de referencia Valor de referencia Dentro de 2 0 mm imagen de copia de muestra a Wenn es sich um eine LCD Bedienungstafel handelt Einstellen der Mittellinie 1 1 Führen Sie den Wartungsmodus 034 aus Wählen Sie ADJ LSU OUT TIMING und drücken Sie die Starttaste...

Page 306: ...INSTALLATION GUIDE FOR DUPLEX UNIT ...

Page 307: ...Asegúrese de apagar el interruptor principal del cuerpo principal de la copiadora o MFP y de desconectar el enchufe del receptáculo de pared antes de empezar a instalar la Unidad Dúplex Gelieferte Teile A Duplex Einheit 1 B M3 x 08 Schraube 2 C Kabelführung 1 Deutsch Entfernen Sie Klebeband und oder Dämpfungsmaterial vollständig von den mitgelieferten Teilen Verfahren Schalten Sie unbedingt den Ha...

Page 308: ...rta izquierda 1 hasta que lo ponga horizontalmente 5 Girar en la dirección de la flecha la sección de la guía para el cable 6 en la unidad dúplex A hasta escuchar un clic 1 Aprire il coperchio sinistro 1 2 Rimuovere l anello di bloccaggio 2 e la cinghietta 3 dal lato posteriore 3 Entfernen Sie den Anschlagring 4 und den Riemen 5 von der Vorderseite 4 Aprire il coperchio sinistro 1 finché non è in ...

Page 309: ...rección de la flecha de forma tal que los 4 pestillos 8 encajen sobre los trinquetes 9 7 Instalar los resaltos 10 en la unidad dúplex A 8 Asegure la unidad duplex A con los dos tornillos M3 x 08 B 6 Montieren Sie die Duplex Einheit A an der Förderführung 7 und drücken Sie den oberen Teil in der Pfeilrichtung so dass die 4 Rasten 8 über die Klauen 9 greifen 7 Setzen Sie die Vorsprünge 10 in die Dup...

Page 310: ... originales 12 Cerrar la unidad transportadora 11 y la cubierta izquierda 1 Verificación del funcionamiento Conecte el enchufe eléctrico de la máquina en un tomacorriente de la pared y conecte el interruptor principal 9 Die Fördereinheit öffnen 11 und den Steckverbinder 12 der Duplex Einheit A an die Haupteinheit anschließen 10 Schieben Sie die Kabelführung C in die Raste 13 und dann die Raste 14 ...

Page 311: ...n la copia de muestra b aumentar el valor Para la imagen en la copia de muestra c disminuir el valor Gama de ajustes 5 0 10 0 Un cambio de valor en una unidad mueve el extremo guía en 0 1 mm 3 Vuelva a hacer una copia de ensayo 4 Repetir los pasos 2 a 3 hasta que la línea 1 en la copia de muestra se encuentre dentro del valor de referencia Valor de referencia Dentro de 20 2 5 mm imagen de copia de...

Page 312: ...aumentar el valor Para la imagen en la copia de muestra c disminuir el valor Gama de ajustes 7 0 10 0 Un cambio de valor en una unidad mueve el extremo guía en 0 1 mm 3 Vuelva a hacer una copia de ensayo 4 Repetir los pasos 2 a 3 hasta que la línea 1 en la copia de muestra se encuentre dentro del valor de referencia Valor de referencia Dentro de 3 0 mm imagen de copia de muestra a Wenn es sich um ...

Page 313: ...N TIMING y presione la tecla de inicio Seleccione RCL DUP Presionar la tecla de interrupción para imprimir el patrón de prueba en modo dúplex y controlar la imagen Valor de referencia Dentro de 20 2 5 mm imagen de copia de muestra a Si la separación supera el valor de referencia realizar el siguiente ajuste 2 Para la imagen en la copia de muestra b aumentar el valor Para la imagen en la copia de m...

Page 314: ... de muestra c disminuir el valor Gama de ajustes 7 0 10 0 Un cambio de valor en una unidad mueve la línea de centro en 0 1 mm 3 Haga salir nuevamente el patrón de prueba 4 Repetir los pasos 2 a 3 hasta que la línea 1 en la copia de muestra se encuentre dentro del valor de referencia Valor de referencia Dentro de 3 0 mm imagen de copia de muestra a Wenn es sich um eine LCD Bedienungstafel handelt E...

Page 315: ...INSTALLATION GUIDE FOR BUILT IN FINISHER ...

Page 316: ...r grande 1 M Pasador pequeño 1 N Tornillo M3 6 3 Asegúrese de despegar todas las cintas y o material amortiguador de las partes suministradas Gelieferte Teile A Papierfördereinheit 1 B Hefterhilfsabdeckung 1 C Hefterabdeckung 1 D Hakenhalter 1 Deutsch E Finisher Druckablage 1 F Obere linke Abdeckung 1 G Frontauswurfabdeckung 1 H Rückauswurfabdeckung 1 I Finisher Ablage 1 J Heftklammermagazin 1 K 1...

Page 317: ... 1 Abra la cubierta frontal 1 2 Para quitar la cubierta 4 desmonte el tornillo 2 y libere los tres pestillos 3 Wichtig Wenn die Papierfördereinheit A auf den Boden oder dergleichen gestellt wird muss sie auf den Kopf gestellt werden weil sonst die Heftermontageplatte verformt werden kann Verfahren Schalten Sie unbedingt den Betriebsschalter der Maschine aus und trennen Sie das Netzkabel von der Ne...

Page 318: ...erta 8 5 Quitar los 5 tornillos 9 del lado trasero de la máquina para desmontar la cubierta 10 3 Die Schraube 5 herausdrehen um die Abdeckung 6 abzunehmen 4 Die Schraube 7 herausdrehen um die Abdeckung 8 abzunehmen 5 Die 5 Schrauben 9 von der Rückseite des Geräts entfernen um die Abdeckung 10 abzunehmen 3 Togliete la vite 5 per rimuovere il coperchio 6 4 Togliete la vite 7 per rimuovere il coperch...

Page 319: ...daria de grapas B y gire la cubierta B en el sentido de la flecha hasta que se produzca un chasquido para colocarlo 6 Die linke Abdeckung 11 öffnen 7 Lösen Sie die Raste 13 der Abdeckung 12 Schieben Sie die Abdeckung 12 nach hinten lösen Sie die 6 Laschen 14 und nehmen Sie die Abdeckung ab Anbringen der Hefterhilfsabdeckung 8 Den Haken 15 der Hefterhilfsabdeckung B einsetzen und die Abdeckung B in...

Page 320: ... dos pasadores Frente Utilice el pasador grande L Atrás Utilice el pasador pequeño M La placa de conexión a masa 17 debe estar en contacto con la carcasa Installieren der Papierfördereinheit 9 Die Papierfördereinheit A von der Vorderseite der Maschine einführen und nach links schieben 10 Die Papierfördereinheit A mit zwei Stiften befestigen Vorn Den großen Stift L verwenden Hinten Den kleinen Stif...

Page 321: ...le support de crochet D au dessus la vis 20 14 Positionner le trou du support de crochet D au dessus de la saillie 22 et fixer le support de crochet en position à l aide de la vis 20 Installing the inner cover 11 Fit the inner cover 18 by slotting it in so that the latch 18 and the 2 clips 19 click into place Installing the finisher process table 12 Loosen the screw 20 13 Fit the notch 21 in the h...

Page 322: ...crochets 24 se trouvant sur les côtés droit et gauche du plateau E Gauche insérer le crochet dans le verrou 25 sur l unité de transport du papier Droite insérer le crochet dans le support de crochet D 15 Die Steckverbinder 23 der Finisher Druckablage E durch die Öffnung auf der Rückseite der Maschine führen 16 Die Finisher Druckablage E von der Vorderseite der Maschine einführen und die Haken 24 a...

Page 323: ...onnect the connector 26 of the finisher process table to the connector 27 of the paper conveying unit 18 Connect the connector 28 of the finisher process table to YC4 29 on the engine PWB 19 Run the wires through the clamp 30 20 Refit the cover 10 removed in step 5 using 5 screws 9 17 En el lado trasero de la máquina conecte el conector 26 de la tabla de proceso de finalizador en el conector 27 de...

Page 324: ...e verrou 34 pour fixer le capot supérieur gauche F Installation du capot de l agrafeuse 25 Fixez le capot de l agrafeuse C à l aide de trois vis Côté inférieur Utilisez les deux vis 2 retirées auparavant lors de l étape 2 Côté supérieur droit Utilisez une vis M3 6 N 26 Refermez le capot gauche 11 et le capot avant 1 Attaching the upper left cover 23 Slot the 6 clips 33 on the upper left cover F in...

Page 325: ...pulsione carta G e il coperchio posteriore di espulsione carta H utilizzando una vite M3 6 N per ciascuno 安装装订分页器托盘 27 用各 1 个螺丝 M3 6 N 固定排纸盖板前 G 和后 H 28 Insérez les crochets 35 avant et arrière du plateau du module de finition I dans le capot d éjection avant G et dans le capot d éjection arrière H respectivement puis fixez le plateau du module de finition I 28 Inserte los ganchos 35 delantero y t...

Page 326: ... insérez la cartouche d agrafes J 30 Refermez le capot 36 Vérification du fonctionnement 1 Insérer la fiche d alimentation de la machine dans la prise murale et mettre la machine sous tension 2 Effectuez une copie de test en mode d agrafage pour vérifier la finition et l agrafage Attaching the staple cartridge 29 Open the cover 36 and insert the staple cartridge J 30 Close the cover 36 Checking th...

Page 327: ...INSTALLATION GUIDE FOR JOB SEPARATOR ...

Page 328: ... H Tornillo M3 8 1 Asegúrese de despegar todas las cintas y o material amortiguador de las partes suministradas Gelieferte Teile A Job Separator 1 B LED Platineneinheit 1 C Fachhalter 1 D Job Separator Fach 1 Deutsch E Linke Frontabdeckung 1 F Großer Stift 1 G Kleiner Stift 1 H M3 8 Schraube 1 Entfernen Sie Klebeband und oder Dämpfungsmaterial vollständig von den mitgelieferten Teilen Parti di for...

Page 329: ...e los dos tornillos 2 y suelte los tres pestillos 3 para desmontar la cubierta 4 Verfahren Schalten Sie unbedingt den Betriebsschalter der Maschine aus und trennen Sie das Netzkabel von der Netzsteckdose bevor Sie den Job Separator installieren Entfernen der Abdeckungen 1 Die Frontabdeckung 1 öffnen 2 Die zwei Schrauben 2 herausdrehen und die drei Rasten 3 lösen um die Abdeckung 4 abzunehmen Proce...

Page 330: ...6 4 Saque el tornillo 7 para desmontar la cubierta 8 5 Saque el tornillo 9 del lado trasero de la máquina para desmontar la cubierta 10 3 Die Schraube 5 herausdrehen um die Abdeckung 6 abzunehmen 4 Die Schraube 7 herausdrehen um die Abdeckung 8 abzunehmen 5 Die Schraube 9 auf der Rückseite der Maschine herausdrehen um die Abdeckung 10 abzunehmen 3 Togliete la vite 5 per rimuovere il coperchio 6 4 ...

Page 331: ...es Frente Utilice el pasador grande F Atrás Utilice el pasador pequeño G La placa de conexión a masa 11 debe estar en contacto con la carcasa Installieren des Job Separators 6 Den Job Separator A von der Vorderseite der Maschine einführen und nach links schieben 7 Den Job Separator A mit zwei Stiften befestigen Vorn Den großen Stift F verwenden Hinten Den kleinen Stift G verwenden Die Erdungsplatt...

Page 332: ... trabajos esté lista para accionar 11 Apriete el tornillo 15 12 Vuelva a colocar la cubierta 10 utilizando el tornillo 9 sacado en el paso 5 8 Den Steckverbinder 12 auf der Rückseite des Job Separators an YC4 13 der Motorplatine anschließen 9 Führen Sie die Kabel durch die Schelle 14 10 Die Schraube 15 lösen um die Antriebseinheit des Job Separators für den Antriebsstart bereit zu machen 11 Die Sc...

Page 333: ...8 H 1 本で LED 基板ユニット B を取り付ける Anbringen der LED Platineneinheit 13 Führen Sie den Steckverbinder 17 vom Job Separator durch die Öffnung in der LED Platineneinheit B und stecken Sie ihn in den Steckverbinder 18 14 Die Kabel durch den Spalt führen und die LED Platineneinheit B mit der M3 8 Schraube H befestigen Colocación de la unidad PWB LED 13 Desde el separador de trabajos tender el conector 17 a ...

Page 334: ...el soporte de bandeja C 16 Installez le plateau du séparateur de travaux D depuis le côté avant de la machine Gauche Insérez le plateau dans la rainure 20 Droite Suspendez le crochet 21 au support de plateau C 16 Install the job separator tray D from the front side of the machine Left Insert the tray into the groove 20 Right Hang the hook 21 on the tray holder C 16 Installare il vassoio del separa...

Page 335: ...t lors de l étape 2 18 Refermez le capot avant 1 Vérification du fonctionnement 1 Insérer la fiche d alimentation de la machine dans la prise murale et mettre la machine sous tension 2 Définissez le bac de sortie sur le plateau du séparateur de travaux dans le menu système 3 Effectuez une copie de test pour vérifier si une copie est bien éjectée sur le plateau du séparateur de travaux Installing t...

Page 336: ...INSTALLATION GUIDE FOR FAX System R ...

Page 337: ...mil 1 B Cable modular especificaciones de 100 V 120 V 220 V y para Australia 1 C Tornillo M3 x 8 9 D Resorte de la placa 1 Español E Cable 1 F Placa superior 1 G Placa inferior 1 H Hoja de sección de funcionamiento especificaciones para 120 V 4 especificaciones para 230 V 8 I Hoja de seguridad de un toque 1 J Placa de facsímil 1 K Hoja de un toque especificaciones para 120 V 3 especificaciones par...

Page 338: ...er le système de fax Opción Q Módulo de memoria DIMM 32MB 1 Asegúrese de despegar todas las cintas y o material amortiguador de las partes suministradas Procedimiento Apague el MFP colocando el interruptor principal a OFF y desenchufe el MFP del suministro de red electrica antes de instalar el sistema de facsimil Option Q Speichermodul DIMM 32MB 1 Entfernen Sie Klebeband und oder Dämpfungsmaterial...

Page 339: ...e el módulo de memoria DIMM Q en un ángulo en la ranura de memoria 2 para que la muesca 1 de la memoria DIMM Q esté ubicada en la saliente 3 de la ranura de memoria 2 en el conjunto de la tarjeta de circuitos de control de facsímil A 1 2 Empuje el extremo suelto del módulo hacia abajo hasta que se oiga un chasquido y hacia la tarjeta 2 Desmontaje de las cubiertas 3 Quitar los 5 tornillos 4 del lad...

Page 340: ...s D au capot de protection à l aide d une vis M3 x 8 C 4 Quitar el tornillo 6 para desmontar las placas de montaje 7 y 8 Instalación del resorte de la placa 5 Utilizar el tornillo M3 x 8 C para fijar el resorte de la placa D en la cubierta de blindaje Instale el conjunto de la tarjeta de circuitos de control de facsímil 6 Enchufar el conector amarillo del cable E en YC1 9 en el conjunto de la tarj...

Page 341: ...t de protection 7 Enchufar el conector blanco del cable E en YC10 10 en el panel de circuitos del motor 8 Instalar los 2 ganchos 11 del conjunto de la tarjeta de circuitos de control de facsímil A en el pestillo 12 de la cubierta de blindaje 7 Den weißen Steckverbinder des Kabels E in Buchse YC10 10 der Motorplatine stecken 8 Die 2 Haken 11 der Faxsteuerplatineneinheit A in die Raste 12 an der Abs...

Page 342: ...is 14 de la machine 9 Asegurar el conjunto de la tarjeta de circuitos de control de facsímil A por medio de los cinco tornillos M3 x 8 C Cuando ajuste el tornillo inferior derecho C tenga cuidado de no atrapar el cable 13 10 Quitar el tornillo 14 de la máquina 9 Die Faxsteuerplatineneinheit A mit den fünf M3 x 8 Schrauben C befestigen Beim Befestigen der unteren rechten Schraube C darauf achten da...

Page 343: ... a la línea telefónica Para especificaciones de 100 V 120 V o 220 V o para Australia utilice el cable modular B Para Nueva Zelandia instale la cubierta del conector modular P en el terminal TEL T1 17 11 Die obere Platte F mittels einer M3 x 8 Schraube C und einer weiteren Schraube 14 befestigen 12 Die untere Platte G mittels zwei M3 x 8 Schrauben C befestigen 13 Die in Schritt 3 entfernte Abdeckun...

Page 344: ...ión de la hoja de sección de funcionamiento 15 Insertar un destornillador de pala plana en el pestillo y desmontar la cubierta 18 16 Desmontar la cubierta izquierda de la sección de funcionamiento 19 17 Levante los tres trinquetes 20 y desmonte la cubierta de la hoja de la sección de funcionamiento 21 Montieren der Bedienteilfolie 15 Einen flachen Schraubendreher in die Raste einstecken und die Ab...

Page 345: ...de la sección de funcionamiento 22 y cámbiela por la hoja de sección de funcionamiento H para el facsímil del correspondiente idioma 19 Volver a instalar la cubierta de la hoja de la sección de funcionamiento 21 desmontada en el paso 17 insertando los 2 trinquetes 23 del lado derecho de la cubierta en sus respectivas ranuras 18 Die Bedienteilfolie 22 entfernen und durch die Bedienteilfolie H für F...

Page 346: ...de tal forma que se adhiera rápidamente a la superficie mientras alinea la superficie superior a la esquina superior izquierda y presiona firmemente toda el área hacia abajo tal como aparece en la figura 23 Presione todas las teclas de un toque para verificar que la hoja de seguridad de un toque I no bloquea ninguna tecla de un toque 20 Die in Schritt 15 entfernte Abdeckung 18 wieder anbringen ind...

Page 347: ...230 V solamente 24 Pegue las etiquetas de facsímil 1 a 4 de la hoja de etiquetas de facsímil M del correspondiente idioma en las posiciones de la placa de facsímil J que aparecen en la figura Instale la placa de facsímil especificaciones de 120 y 230 V solamente 25 Curve un poco hacia adentro la placa de facsímil J e inserte las salientes superior e inferior 25 en las partes de encaje de la secció...

Page 348: ...garlas en sus respectivas ubicaciones en la hoja de seguridad de un toque I Vuelva la cubierta izquierda 19 de la sección de funcionamiento que fue desmontada por el Procedimiento 16 la hoja de la sección de funcionamiento 22 que fue desmontada por el Procedimiento 18 la hoja de la sección de funcionamiento para el facsímil H que corresponde a los idiomas no utilizados y la hoja de un toque K Fije...

Page 349: ...100V y 120 V 29 Pegar la etiqueta FCC68 N o etiqueta JATE O en la cubierta 5 después de limpiar el área con alcohol Para Australia Nueva Zelandia o China consulte la página 14 sobre el pegado de la etiqueta Ejecute el modo de mantenimiento Después de terminar la instalación debe inicializar la tarjeta de circuitos de control de facsímil ejecutando el modo de mantenimiento U601 U602 Para más detall...

Page 350: ... shield cover 5 after wiping the cover with alcohol Only Australia specification Only New Zealand specification Attach the TELEPERMIT label R onto the shield cover 5 after wiping the cover with alcohol A TICK label TELEPERMIT label For Australia and New Zealand R 5 ...

Page 351: ...INSTALLATION GUIDE FOR Scan System F B ...

Page 352: ... 5 Schrauben 1 von der Rückseite des Geräts entfernen um die Abdeckung 2 abzunehmen 2 Drehen Sie die zwei Schrauben 3 heraus und nehmen Sie die Abdeckung 4 ab 3 Die zwei Schrauben 5 entfernen und die Abschirmungsabdeckung 6 abnehmen Scannerkarte installieren 4 Die Scannerkarte A in die Öffnung OPT1 7 der Abschirmungsbox einführen und den Steck verbinder CN5 8 der Scannerkarte A mit festem Druck bi...

Page 353: ...a caja de blindadi utilizando los dos tornillos 3 que fueron sacados por el Procedimiento 8 Volver a colocar con los 5 tornillos 1 la cubierta 2 desmontada en el paso 1 Installieren der Abdeckungen 6 Die Abschirmungsabdeckung 6 so anbringen dass die Andruckplattendichtung die IC der Scannerkarte A berührt und die Abdeckung mit den in Schritt 3 entfernten zwei Schrauben 5 sichern 7 Die Scannerkarte...

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