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Kverneland Vicon RV 2160, Operation Manual

The Kverneland Vicon RV 2160 Operation Manual is essential for understanding and utilizing this remarkable product to its full potential. Download the free manual from manualshive.com and gain valuable insights into the proper operation and maintenance of the RV 2160.

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Table of contents

4

Work functions 

166

User functions 

167

Diagnostics 170
Extended user functions 

171

Dealer menu 

172

Service menu 

177

Cleaning and caring ....................................178

Safety 178
Cleaning 178
Caring 178

Storing the machine ....................................179

Safety 179
General 179
Unhitching and securing of the machine  180
After the season 

181

Maintenance.................................................182

Safety 182
General 184
Attaching elements 

188

Pto drive shaft 

190

Lubrication 191
Gearbox 205
Mechanical netbinder settings 

206

Mechanical twine tie settings 

211

Belts and belt alignment 

216

Wheels/axle 223
Tyre pressure 

224

Drawbar 226
Sensors 227
Diagrams and schemes 

230

Optional equipment.....................................235

General 235
Extra net roll storage 

235

Wheel chocks 

235

2 wheels with extra wide tyres 

236

Automatic chain lubrication system 

236

Belt repair tool 

236

Belt repair set (5 belts) 

236

14 dummy-knives, set (OC only) 

236

14 knives (OC only) 

237

Extra hardened knives (OC only) 

237

Guiding “Teardrop“ plate 

237

In-cab “mixed chamber” control 

237

23 knives (FC only) 

237

Extra drive 

237

Super silage set 

238

Net binder 

238

Flax kit 

238

Hitch clevis 

238

Bale ramp 

238

Troubleshooting .......................................... 239

Troubleshooting table electronics 

239

Error messages - Focus 

240

Error messages - Tellus 

246

Security systems 

252

Disposal of the machine ............................. 261

EC Declaration of conformity..................... 262

Index ............................................................. 263

Summary of Contents for Vicon RV 2160

Page 1: ...RV 2160 2190 Operation manual Issue 04 2007 Date of printing 4 2007 Language EN From machinenumber PSN RK000300 RL000300 Serial number PIN 02RK01 02RL01 Reference number VGG0704RKL 3 EN ...

Page 2: ... Assembled options Dealer s address Manufacturer s address Kverneland Group Geldrop BV retains all copyrights and rights of usage The contents of this operating manual are subject to change without notice All rights reserved The right to technical revision is reserved RV 2160 RV 2190 Kverneland Group Geldrop BV Nuenenseweg 165 5667 KP Geldrop The Netherlands Phone 31 40 2893300 RK RL ...

Page 3: ...s 70 Twine installation Tellus 73 Net installation Tellus 75 Core density adjustment 78 Scraper adjustment 79 Windrow dimensions 79 Running 80 Road transport 81 Safety 81 Before road transport 81 Road transport 82 Preparation for road transport 83 Wheels tyres 84 Preparation at the field 85 Safety 85 Performing settings 85 Prior to baling 85 Crop guard adjustment 86 Use at the field 88 Safety 88 D...

Page 4: ...e pressure 224 Drawbar 226 Sensors 227 Diagrams and schemes 230 Optional equipment 235 General 235 Extra net roll storage 235 Wheel chocks 235 2 wheels with extra wide tyres 236 Automatic chain lubrication system 236 Belt repair tool 236 Belt repair set 5 belts 236 14 dummy knives set OC only 236 14 knives OC only 237 Extra hardened knives OC only 237 Guiding Teardrop plate 237 In cab mixed chambe...

Page 5: ...Table of contents 5 ...

Page 6: ...e and to keep it handy In this way you will avoid accidents respect the warranty conditions always have a functional machine in perfect working order For the employer All personnel are to be trained in the use of the machine regularly at least once a year in accordance with employers liability insurance as sociation guidelines Untrained or unauthorised individuals are not permitted to use the mach...

Page 7: ...s sign shows that it handles about optional equipment which does not belong to the standard model Besides these symbols pictograms are used which will help you with locating of text passages TIP The word Tip shows tips and advices to the use The triangle refers to danger at assembling or adjusting work The key refers to tips at assembling or adjusting work 8 The star shows examples which are neede...

Page 8: ...tructions because of your own safety because of the safety of your fellow man and to guarantee the machine safety When handling agricultural machinery wrong behaviour can lead to a lot of danger Therefore work with special care and never under pres sure of time For the employer Inform the one who works with this machine frequently about these safety instructions and according to the legal regulati...

Page 9: ...ll times Replace safety decals and signs that are missing or have become illegible If original parts on which a safety decal or sign was installed are replaced be sure that the replacement part also displays the current decal or sign KG01844900 KG01845200 KG01846200 KG01846400 0 KG01847800 KG01847900 KG01848100 KG01848300 KG01848400 KG01848500 KG01848600 KG01848200 KG01848500 KG01846500 KG01848000...

Page 10: ... Serious or deadly injuries can occur Place chocks at a parked machine Always place chocks if the machine is parked on a non horizontal plane A non secured machine can cause serious or deadly injuries or damages Stay clear of pto drive shaft Stay clear of danger area of pto drive shaft Do not work with a pto drive shaft if protection is damaged or not present Personal injuries can occur Stay clear...

Page 11: ...king machine on a slope An outcoming rolling bale has a heavy mass and a high speed A bale rolling down can cause serious or deadly injuries Correct scraper setting Ensure the scrapers have always the correct setting in accordance with the crop especially when baling dry crop A false scraper adjust ment can cause fire Personal or machine damages can occur Stay clear of the twine tubes area Stay cl...

Page 12: ...ains and sprockets Do not open the shielding while the engine is running Personal injuries can occur Danger of crushing by tailgate Stay clear of the tailgate area if electronic or hydraulic control can be activated Apply tailgate safety lock prior to going under an opened tailgate lever to the right safe lever downward working position unsafe Apply the cutting unit safety lock Apply the cutting u...

Page 13: ... fire risk Fire extinguisher Carry a fire extinguisher at all times especially when operating in dry crop materials This should be a multi purpose ABC rated extinguisher with a 10 kg capacity approved by the appropriate authority Good operating condition Always check that the tractor is in good operating condition and the tractor brakes are powerful enough for the machine Use a proper tractor Make...

Page 14: ...es can permit higher torques Higher torques can damage the machine Pto drive shaft operation manual Regard to the operation manual of the pto drive shaft manufacturer Here you find instructions for correct handling of the pto drive shaft Negligence can lead to damages at the pto drive shaft and to the ma chine Fix and check pto drive shaft protection The rotating pto drive shaft is secured by a pt...

Page 15: ... pressure can cause accidental movements of the machine High pressure in the hydraulic system The hydraulic system is under high pressure All tubes hoses and couplings must be controlled regularly for leaks and external damag es Only use suitable tools when searching for leaks Immediately re pair damages Leaking oil can cause injuries and fire When having in juries visit a doctor immediately ...

Page 16: ... of transporting people on the machine Nobody and nothing shall be transported on the machine during trans port Transporting of people or objects on the machine is perilous and prohibited Changed driving and braking handling Because of the hitched machine the driving and braking handling changes Especially when driving curves the dimensions and mass of the machine have to be taken into account A n...

Page 17: ...g and bringing into use of the machine the direct sur roundings must be checked Take care of sufficient view Only start driving when no persons or objects are in the direct surroundings Per ilous injuries can occur Tighten bolts and nuts Check bolts and nuts regularly for being tight and tighten if necessary Because of using the machine bolts can get loose Damages to the machine or accidents can b...

Page 18: ...g weight authorised Blockage of a security device In case of a blockage or operation of a security device never work on the machine without disengaging the tractor pto first switching off the electronic control system stopping the engine and removing the ignition key Never be tempted to hand feed or unblock the machine while it is run ning Serious or deadly injuries can occur ...

Page 19: ...ition key never stay between tractor and machine during unhitching take care of a level and secure surface for the machine take care of a secure lock of the jack stand place the pto drive shaft at the support or hang it in the chain prevent the machine from rolling away only disconnect the hydraulic hoses when the hydraulic system at both tractor and machine is pressureless In case of negligence h...

Page 20: ... helps on the contrary prevent the machine from rolling away Only when observing these prescriptions a secured working during care and maintenance work is guaranteed Interrupt electric power supply Before working on the electrical device separate this from the electric power supply Supplies being charged can cause material or personal damages Exchange hydraulic hoses Hydraulic hoses can age withou...

Page 21: ...scriptions Please observe besides these safety information the accident prevention prescriptions the general accredited safety technical industrial medicinal and road traffic law rules the tips in this operation manual the work care and maintenance prescriptions ...

Page 22: ... Disregard of the Safety instructions inadequate maintenance use of the machine other than for its intended purpose overloading or unau thorised modification of the machine renders the manufacturer s war ranty and responsibility void ...

Page 23: ... as stated herein and or through de cals or other signs on the machine Intended use of the machine This machine shall be exclusively used for the normal agricultural work Any use beyond the one stipulated above is not intended use For damages occurring of non intended use neither the manufactur er nor the dealer are liable The risk is for the user only Characteristics of the machine The pick up pi...

Page 24: ...ce with the machine Description of the components Pick up Opticut rotor Machine box Twine tie system Drawbar Hydraulic control block Tailgate cylinder Tensioning cylinder Belts Net wrap system Bale chamber Tailgate ...

Page 25: ...op at different settings The knives are controlled fully hydraulically The number of knives and thus the cutting length can be chosen upon desire The knife at tachment prevents the knives from being blocked by foreign objects every knife gives way upon extraordinary load and then automatically revert in the original working position Twine tie system Intake rotor Knives Twin tines Drive Twine tubes...

Page 26: ...intance with the machine Net wrap system Pre stretch rollers Net roller compartment Actuator Cutter plate Spindle position sen sor Net measuring roller sensor Actuator position sensor Machine box In feed plate ...

Page 27: ...axle Tyres 11 5 80 15 11 5 80 15 15 0 55 17 15 0 55 17 19 0 45 17 19 0 45 17 500 50 17 Maximum transport speed km h 30 30 Bale dimensions m Width 1 20 1 20 Diameter adjustable from 0 80 to 1 65 adjustable from 0 80 to 1 65 Pick up Collecting width m 2 10 2 10 Reel diameter m 0 30 0 30 Number of tine bars tines 4 60 4 60 Space between tines cm 6 1 6 1 Lift lower hydraulic hydraulic Gauge wheels 2 p...

Page 28: ... MX1000 or TAMA edge to edge 2000 or 3000 m rolls Tractor requirements Pto horsepower kW hp 40 54 50 67 Pto speed rpm 540 540 Electric supply 12 V DC coupling for control box DIN 9680 12 V DC coupling for control box DIN 9680 12 V DC coupling for road light ing DIN ISO 1724 12 V DC coupling for road light ing DIN ISO 1724 Hydraulics 1 single acting control valve 1 single acting control valve 1 dou...

Page 29: ...80 15 15 0 55 17 19 0 45 17 500 50 17 Maximum transport speed km h 30 Bale dimensions m Width 1 20 Diameter adjustable from 0 80 to 1 65 Pick up Collecting width m 2 10 Reel diameter m 0 30 Number of tine bars tines 4 60 Space between tines cm 6 1 Lift lower hydraulic Gauge wheels 2 pneumatic wheels Feeding rotor with integrated augers and automatic overload clutch Baling Density control hydraulic...

Page 30: ...ess Rondotex MX1000 or TAMA edge to edge 2000 or 3000 m rolls Tractor requirements Pto horsepower kW hp 50 67 Pto speed rpm 540 Electric supply 12 V DC coupling for control box DIN 9680 12 V DC coupling for road light ing DIN ISO 1724 Hydraulics 1 single acting control valve 1 double acting control valve 1 brake connection to ISO 5676 Pneumatics 2 connections for pneumatic brakes ...

Page 31: ...5 17 500 50 17 500 50 17 Maximum transport speed km h 30 30 Bale dimensions m Width 1 20 1 20 Diameter adjustable from 0 80 to 1 65 adjustable from 0 80 to 1 65 Pick up Collecting width m 2 10 2 10 Reel diameter m 0 30 0 30 Number of tine bars tines 4 60 5 80 Space between tines cm 6 1 6 1 Lift lower hydraulic hydraulic Gauge wheels 2 pneumatic wheels 2 pneumatic wheels Feeding rotor with integrat...

Page 32: ... edge 2000 or 3000 m rolls Tractor requirements Pto horsepower kW hp 50 67 60 80 Pto speed rpm 540 540 Electric supply 12 V DC coupling for control box DIN 9680 12 V DC coupling for control box DIN 9680 12 V DC coupling for road light ing DIN ISO 1724 12 V DC coupling for road light ing DIN ISO 1724 Hydraulics 1 single acting control valve 1 single acting control valve 1 double acting control valv...

Page 33: ...80 15 15 0 55 17 19 0 45 17 500 50 17 Maximum transport speed km h 30 Bale dimensions m Width 1 20 Diameter adjustable from 0 80 to 1 65 Pick up Collecting width m 2 10 Reel diameter m 0 30 Number of tine bars tines 4 60 Space between tines cm 6 1 Lift lower hydraulic Gauge wheels 2 pneumatic wheels Feeding rotor with integrated augers and automatic overload clutch Baling Density control hydraulic...

Page 34: ...ded net Polydress Rondotex MX1000 or TAMA edge to edge 2000 or 3000 m rolls Tractor requirements Pto horsepower kW hp 50 67 Pto speed rpm 540 Electric supply 12 V DC coupling for control box DIN 9680 12 V DC coupling for road light ing DIN ISO 1724 Hydraulics 2 double acting control valves 1 brake connection to ISO 5676 Pneumatics 2 connections for pneumatic brakes ...

Page 35: ...0 55 17 15 0 55 17 19 0 45 17 19 0 45 17 500 50 17 Maximum transport speed km h 30 30 Bale dimensions m Width 1 20 1 20 Diameter adjustable from 0 80 to 1 85 adjustable from 0 80 to 1 85 Pick up Collecting width m 2 10 2 10 Reel diameter m 0 30 0 30 Number of tine bars tines 4 60 4 60 Space between tines cm 6 1 6 1 Lift lower hydraulic hydraulic Gauge wheels 2 pneumatic wheels 2 pneumatic wheels F...

Page 36: ...edge 2000 or 3000 m rolls Tractor requirements Pto horsepower kW hp 40 54 4 50 67 Pto speed rpm 540 540 Electric supply 12 V DC coupling for control box DIN 9680 12 V DC coupling for control box DIN 9680 12 V DC coupling for road light ing DIN ISO 1724 12 V DC coupling for road light ing DIN ISO 1724 Hydraulics 1 single acting control valve 1 single acting control valve 1 double acting control val...

Page 37: ...80 15 15 0 55 17 19 0 45 17 500 50 17 Maximum transport speed km h 30 Bale dimensions m Width 1 20 Diameter adjustable from 0 80 to 1 85 Pick up Collecting width m 2 10 Reel diameter m 0 30 Number of tine bars tines 4 60 Space between tines cm 6 1 Lift lower hydraulic Gauge wheels 2 pneumatic wheels Feeding rotor with integrated augers and automatic overload clutch Baling Density control hydraulic...

Page 38: ...ess Rondotex MX1000 or TAMA edge to edge 2000 or 3000 m rolls Tractor requirements Pto horsepower kW hp 50 67 Pto speed rpm 540 Electric supply 12 V DC coupling for control box DIN 9680 12 V DC coupling for road light ing DIN ISO 1724 Hydraulics 1 single acting control valve 1 double acting control valve 1 brake connection to ISO 5676 Pneumatics 2 connections for pneumatic brakes ...

Page 39: ...5 17 500 50 17 500 50 17 Maximum transport speed km h 30 30 Bale dimensions m Width 1 20 1 20 Diameter adjustable from 0 80 to 1 85 adjustable from 0 80 to 1 85 Pick up Collecting width m 2 10 2 10 Reel diameter m 0 30 0 30 Number of tine bars tines 4 60 5 80 Space between tines cm 6 1 6 1 Lift lower hydraulic hydraulic Gauge wheels 2 pneumatic wheels 2 pneumatic wheels Feeding rotor with integrat...

Page 40: ... edge 2000 or 3000 m rolls Tractor requirements Pto horsepower kW hp 50 67 60 80 Pto speed rpm 540 540 Electric supply 12 V DC coupling for control box DIN 9680 12 V DC coupling for control box DIN 9680 12 V DC coupling for road light ing DIN ISO 1724 12 V DC coupling for road light ing DIN ISO 1724 Hydraulics 1 single acting control valve 1 single acting control valve 1 double acting control valv...

Page 41: ...0 15 15 0 55 17 19 0 45 17 500 50 17 Maximum transport speed km h 30 Bale dimensions m Width 1 20 Diameter adjustable from 0 80 to 1 85 Pick up Collecting width m 2 10 Reel diameter m 0 30 Number of tine bars tines 4 60 Space between tines cm 6 1 Lift lower hydraulic Gauge wheels 2 pneumatic wheels Feeding rotor with integrated augers and automatic overload clutch Baling Density control hydraulic ...

Page 42: ...ded net Polydress Rondotex MX1000 or TAMA edge to edge 2000 or 3000 m rolls Tractor requirements Pto horsepower kW hp 50 67 Pto speed rpm 540 Electric supply 12 V DC coupling for control box DIN 9680 12 V DC coupling for road light ing DIN ISO 1724 Hydraulics 2 double acting control valves 1 brake connection to ISO 5676 Pneumatics 2 connections for pneumatic brakes ...

Page 43: ...se parts are not mounted please contact your dealer The machine must be checked after delivery The machine is equipped with Operation manual Spare parts manual Pto drive shaft assembly Hydraulic hoses with couplings Electronic control system control box fixing brackets power ca ble Lighting cables Mechanical brake cord Number plate board ...

Page 44: ...e is ex works provided for hitching onto the tractor s hook To prepare the machine for hitching the following items are neces sary Both tractor and machine must be placed on a firm level The drawbar must be adjusted The hitch eye must be adjusted The pto drive shaft must be coupled The machine must be levelled The electronic control box must be installed The parking brake must be installed The hyd...

Page 45: ...s tance between clevis and hitch eye of about 15 cm Both drawbar and hitch eye can be turned upside down Doing this the drawbar can be set for high and low attachment Drawbar adjustment The machine must be placed in a horizontal position Turn the handle to the left the drawbar goes upwards or Turn the handle to the right the drawbar goes downwards Check the height of the tractor s clevis The drawb...

Page 46: ...on the machine allows one extra position 5 cm high er The drawbar must always be fitted with 3 bolts and nuts per side Moving the hitch eye The hitch eye can be moved into six positions Loosen the bolts and the nuts Move the hitch eye to the desired position Tighten the bolts and the nuts Tightening torques page 189 97 33 100 5 84 5 81 56 52 5 49 36 5 40 88 104 Hitch height cm 33 36 5 40 49 52 5 5...

Page 47: ...chine The ground distance of the machine can be adjusted by moving the axles Place a well suited jack under the axle Loosen the wheel nuts Remove the wheel Loosen the axle Move the axle to the desired setting Tighten the axle Replace the wheel Tighten the wheel nuts Remove the jack Repeat the mentioned procedure for the other axle Handle Pin Support jack Spring clip B A Setting Explanation A stand...

Page 48: ... equivalent tools Using these the pto drive shaft can get seriously damaged A damaged pto can cause both machine and tractor dam ages Check before coupling the pto drive shaft if the pto drive shaft has to be shortened Shorten the pto if necessary Pto drive shaft page 190 Ensure the tractor pto is clean and greased Couple the pto drive shaft at both tractor and machine side Ensure the shaft slidin...

Page 49: ...rations Ensure the control box is in an area with less dust Do not install the control box where bright sun or rain may reach it Three different electrical connections are possible depending on the version of the machine standard the tractor already has an ISO or an additional terminal switched power cable ISO upgrade kit Electrical connec tions standard Connect the cable of the machine box direct...

Page 50: ...tion cable of the switched power cable to the control box Electrical connec tions ISO upgrade kit Connect the main power cable of the ISO upgrade kit directly to the 12V battery of the tractor Connect the cable of the machine box to the ISO upgrade kit Connect the connection cable of the control box to the ISO up grade kit Main power cable Switched power cable Focus con trol box Connection cable M...

Page 51: ...Hitching the machine 51 Parking brake The parking brake prevents the machine from rolling away when parked Attach cable from lever to a fixed point at the tractor Put lever backwards Lever Cable ...

Page 52: ...hydraulic hoses or bad connected hydraulic couplings can cause inju ries or unforeseen movements of the machine Secure tractor hydraulic devices In transport position tractor hydraulic devices must be secured against unintentional movements Unintentional movements of the hydraulic device can cause serious injuries or unforeseen movements of the machine Check correct position of hydraulic hoses Hyd...

Page 53: ...draulic braking valve is pressureless Couple the brake coupling to the braking valve Coupling Ensure the quick couplers are clean Make sure the tractor hydraulic device is pressureless Couple the hydraulic couplings to the concerning hydraulic valves Quick coupler WD0406 Receptacles Quick couplers ...

Page 54: ...with pneumatic brakes Ensure the quick couplers are clean Connect the quick couplers of the pneumatic hoses to the pneu matic receptacles of the tractor Coupling Ensure the valves at the tractor are open Couple the red quick coupler to the corresponding tractor valve Couple the yellow quick coupler to the corresponding tractor valve Electric lighting Fit the number plate board if necessary Connect...

Page 55: ...n of the components Check if there are no unusual noises Run the machine at 540 rpm for some minutes Switch off the pto Check the tightness of the hardware Check the tension of the chains During the running in period a specific maintenance must be done Maintenance intervals page 185 ...

Page 56: ... persons in turning area During work no persons may be within the turning area of the ma chine Serious personal injuries can be caused Secure the machine During adjustment an increased danger of injury exists Therefore secure the machine from accidental commencement of operations and rolling away use wheel chocks the machine must have a level secure position and must be sup ported during working i...

Page 57: ...The lateral doors can be opened for storing a net roll storing an extra net roll storing twine spools adjustment care and maintenance Opening the lateral doors Use a 13 mm open ended wrench to unlock the lock Pull up the bracket to open the lateral door Closing the lateral doors Carefully pull down lateral door Be careful when pulling down the bracket to close the lateral door The lateral door is ...

Page 58: ...auge wheels is carried out by placing the bracket in different vertical positions Adjust as follows Raise the pick up fully Close the valve Remove the spring clip Place the gauge wheel with help of bracket at the desired position Replace the spring clip Pick up safety chains The pick up is prevented by two chains from unexpected lowering dur ing working Wide pick up Attach the chain on both sides ...

Page 59: ...sides of the pick up as follows Raise pick up fully Close valve Move locking plate to the left increase spring tension or Move locking plate to the right decrease spring tension The pick up is correctly adjusted when it can be lifted by hand at the front of the flanks TIP Make sure that the spring tension is the same on both sides of the pick up GP0415 Locking plate ...

Page 60: ...knives can be individually removed Focus Push to I Push to unlock the system and to enter the operating display Push to select knife control Tellus Push to I Push to enter the working display Push to select knife control OC Move the hydraulic valve to pressurize the cutting system The knives will move out OC 23 HP Move the hydraulic valve to depressurize the cutting system Open the tailgate hydrau...

Page 61: ... side Stop the tractor engine and remove the ignition key Turn lever downwards Seize the knife by its end and take it out towards the rear Always keep the cutting knives sharp Sharp knives save power and provide a higher capacity Knife sharpening page 197 WA0420 Valve Lever ...

Page 62: ...slotted holes over the knife carrier shaft Turn lever upwards Open valve at the hydraulic block on the left side Open valve on the left side Close the tailgate hydraulically OC Move hydraulic valve to depressurize the cutting system OC 23 HP Move hydraulic valve to pressurize the cutting system The knives will move in Lever WA0420 Valve Valve ...

Page 63: ...nife control Tellus Push to I Push to enter the working display Push to select knife control Move the hydraulic valve to pressurize the cutting system The knives will retract Move hydraulic valve to depressurize the cutting system The knives will extract Open tailgate hydraulically Close hydraulic safety valve Close valve Stop the tractor engine and remove the ignition key Valve WA0499 Closed Open...

Page 64: ...rn the lever fully upwards Close valve All the knives can be individually removed If necessary they can be replaced by a dummy knife Exchange of knives by dummy knives page 67 Installing the knives OC 23 HP Slide the knives at the slotted holes over the knife carrier shaft Seize the knives by their ends and push towards the front to install them Turn lever upwards Lever WA0499 Valve Lever ...

Page 65: ...lecting the knives will only be possible if the knives are selected the concerning hydraulic valve is operated Changing to 23 knives Make sure all 23 knives are present Focus Push to I Push to enter the working display Push to select knife control Tellus Push to I Push to enter the working display Push to select knife control Open the valves at the hydraulic block on the left side Move the hydraul...

Page 66: ...to enter the working display Push to select knife control Open valves at the hydraulic block on the left side Move the hydraulic valve to depressurize the cutting system Close one of both valves at the hydraulic block on the left side Move the hydraulic valve to pressurize the cutting system Half of the knives will retract or extract GP0425 Closed Open ...

Page 67: ...ze the cutting system All knives will extract Cutting length The cutting length can be chosen as desired by varying the amount and the position of the knives Minimum cutting length 14 knives about 70 mm 23 knives about 50 mm Exchange of knives by dummy knives Once the knives are removed they can be replaced by dummy knives Which helps to keep the knife slots clean ensure an uniform crop flow over ...

Page 68: ...se serious in juries Choose a good quality twine in order to ensure a satisfactory wrap ping function Recommended is Technical specifications page 27 Guiding the twine Push to 0 to switch off the system All cycles are now interrupted The machine is in safe mode For both left and right side of the machine Put the twine spools in the twine boxes Attach the twine ends to each other Pass the twine thr...

Page 69: ...es Use the spring to pass the twine through the twine tubes The end of the twine shall protrude about 10 cm the twine tubes Twine brakes The twine brakes in the twine boxes and at the twine tubes pretension the twine Adjustment Twine brake twine boxes page 212 Twine brake twine tubes page 212 Spring 10 cm ...

Page 70: ...he cutter plate is in rest po sition and wear safety gloves An unsafe cutter plate can cause seri ous injuries Choose a good quality of net in order to ensure troublefree func tioning of the net wrap system Recommended is Technical specifications page 27 Placing the net roll Push to 0 to switch off the system All cycles are now interrupted The machine is in safe mode Pull the ring bolt and hold it...

Page 71: ...tely using the upper tube Place the net roll in the net roll compartment Check that the net is rolling off in the right direction Move both left and right width plates if necessary to the outermost position 130 cm net roll inmost position 123 cm net roll The net roll is now centered Lever Ring bolt Tube Upper tube Width plates ...

Page 72: ...out 15 cm net out of the in feed plate TIP It is not necessary to spread the net to its full width Move the lever completely upwards Move down the tube completely using the upper tube Close the screen lid Push to I The system is now ready to operate In feed plate 15 cm Lever Upper tube ...

Page 73: ...ause serious in juries Choose a good quality twine in order to ensure a satisfactory wrap ping function Recommended is Technical specifications page 27 Guiding the twine For both left and right side of the machine Put the twine spools in the twine boxes Attach the twine ends to each other Pass the twine through the twine brakes inside the twine boxes Push to shut down the system All cycles are int...

Page 74: ...es Use the spring to pass the twine through the twine tubes The end of the twine shall protrude about 10 cm the twine tubes Twine brakes The twine brakes in the twine boxes and at the twine tubes pretension the twine Adjustment Twine brake twine boxes page 212 Twine brake twine tubes page 212 Spring 10 cm ...

Page 75: ...e the cutter plate is in rest po sition and wear safety gloves An unsafe cutter plate can cause seri ous injuries Choose a good quality of net in order to ensure troublefree func tioning of the net wrap system Recommended is Technical specifications page 27 Placing the net roll Push to switch off the system All cycles are now interrupted The machine is in safe mode Pull the ring bolt and hold it R...

Page 76: ...tely using the ùpper tube Place the net roll in the net roll compartment Check that the net is rolling off in the right direction Move both left and right width plates if necessary to the outermost position 130 cm net roll inmost position 123 cm net roll The net roll is now centered Lever Ring bolt Tube Upper tube Width plates ...

Page 77: ... net out of the in feed plate TIP It is not necessary to spread the net to its full width Move the lever completely upwards Move down the tube completely using the upper tube Close the screen lid Push to switch on the system The system is now ready to operate In feed plate 15 cm Lever Upper tube ...

Page 78: ...a uniform core diameter To compensate the belt elongation a bracket on the tension arm can be set Loosen bolt Place bracket to the desired core density Tighten bolt TIP After mounting the bracket and tightening of the bolt there should al ways remain a gap between bracket and support when the bale cham ber is empty Bracket Tension arm Bolt WA0480 Large core diameter Middle core diameter Small core...

Page 79: ...tment page 201 Windrow dimen sions A constantly built windrow allows crop collection at a constant speed and avoid shocks to the machine Its shape volume and moisture di rectly affects the output of the machine The machine can take in windrows according to the following specifi cations A windrow with a larger height than 0 40 m risks being caught by the drawbar and so creating an irregular feed to...

Page 80: ...tion of the components Check there are no unusual noises Run the machine at 540 rpm for some minutes Switch off the pto Check the tightness of the hardware During the running in period a specific maintenance must be done confer to maintenance chart Maintenance intervals page 185 ...

Page 81: ...slippery state of the road This can lead to fatal accidents Tractor rear wheels may not touch the drawbar During driving through curves the tractor rear wheels may not touch the drawbar The tractor rear wheels can touch the pto drive shaft Se rious machine damages can be caused Do not transport bales in the bale chamber Never transport bales in the bale chamber Transporting a bale influ ences the ...

Page 82: ...onnected properly The braking system if available is connected properly Cables and lines are placed in that way they will not tension or get in touch with the tractor rear tyres during curve driving Lighting functions Road transport Before starting driving check the close environment Always take care of a clear view and especially at children in the working envi ronment of the machine Lock hydraul...

Page 83: ...e maximum height Lift the pick up to maximum height Close the isolating valve on the hydraulic hose at tractor side Bale chamber The bale chamber must be empty before road transport may take place Eventual the last bale must be tied with either twine or net Twine tie Focus Push to tie the last bale if necessary Tellus Push to tie the last bale if necessary Net wrap Focus Push to tie the last bale ...

Page 84: ...84 Road transport Wheels tyres Tyre pressure Check the tyre pressure Wheels page 224 Tightness of wheel nuts Check the tightness of the wheel nuts Tightness of wheel nuts page 223 ...

Page 85: ...Performing set tings The settings to the machine must be performed in working position They are described in the next sections Crop guard adjustment Prior to baling Before baling can start the following has to be checked Has the electronic control box been switched on Has the bale diameter been set Has the pto been switched on at low rpm and increased to 540 rpm Has the hydraulic density pressure ...

Page 86: ...guard can be placed into various positions Support the crop guard by one hand Place the chains to the desired position The bottom side must just touch the windrow Both chains should be at the same height Let go the crop guard slowly Crop guard WPU The crop guard can be placed into three positions Remove the bolt Place the crop guard in the desired position The bottom side must just touch the windr...

Page 87: ...bottom side of the roller guard must just touch the windrow The roller guard may only be used in the most forward pivot point Adjust the roller guard as follows Use the chain to prevent the roller guard from sinking Pivot point Chain Roller guard ...

Page 88: ...n the turning area Take care of no people be in the turning and working area of the ma chine People can get grabbed or hit by the machine Serious or dead ly injuries can occur Pto speed maximum 540 rpm The pto speed may not exceed 540 rpm and must be adapted to the condition of the crop A higher rpm can cause damages to the ma chine Do not compress the pto drive shaft In no working or transport po...

Page 89: ...ulic valve to depressurize the cutting system The knives will move in Engaging knives Tellus Push to select cutting system The chosen function is framed and highlighted now Move the hydraulic valve to depressurize the cutting system The knives will move in Bale diameter set ting The bale diameter must be set electronical in order to control eventual alarms The bale diameter in metres can be set fr...

Page 90: ...one or more connections are faulty if one or more sensors are defective That way a field can be completed Manual wrapping control offers the possibility to control the net wrap actuator and the twine motor manually Manual binding Fo cus Manual or automatic mode page 116 Manual binding Tel lus Manual or automatic mode page 154 ...

Page 91: ...e set pressure can be read on the pressure gauge The pressure can be adjusted by knob Turn knob clockwards pressure increases Turn knob counterclockwards pressure decreases When working with a tractor that cannot provide the set pressure you only can verify the pressure setting when making the next bale The given pressure values are standard values only The real values required depends on the crop...

Page 92: ...ttings appears Push to select the set twine wraps Push to set the number of twine wraps Push to confirm Tellus twine tie set tings For additional explanation Twine tie settings page 156 Push the display twine tie settings appears Push to select the set twine wraps Push to set the number of twine wraps Push to confirm Twine tie programs OK Twine tie programs OK ...

Page 93: ...t wrap set tings Push to select the set net wraps Push to set the number of net wraps Push to confirm Tellus net wrap set tings Push to select the set net wraps Push to set the number of net wraps Push to confirm Number of net wraps OK Number of net wraps OK ...

Page 94: ...ccording to crop amount windrow volume ground conditions Driving pattern The bale shape indication arrows on the control box display indicate how the bale is formed inside the bale chamber Steer the machine in such a way that the windrow is fed alternat ingly at both sides into the pick up This in order to fill the bale chamber to the optimum Continue checking this on the display The driving is es...

Page 95: ...on Focus To control the pick up instead of the Opticut cutting system Push to select the pick up Tellus To control the pick up instead of the Opticut cutting system Push to select the pick up Pick up height In rough and or stony terrain it is recommended to use only the chains and not the gauge wheels In that case the gauge wheels must be lifted high enough not to inter fere Adjustment gauge wheel...

Page 96: ...baling flax Upon activation of the tying system the twine tubes move to the bor ders of the bale In order to ensure a good twine tie starting it is necessary that the twine ends T protrude about 10 cm out of the twine tubes The twine brake is released momentarily in order to allow the twine to start running As soon as the twine has been caught by the bale the twine indication rollers rotate and th...

Page 97: ...sly to the centre where they lay the final wraps over each other Then the twine is automatically cut The movement of the twine tubes can be set using the control box thus en abling several tying patterns Cutting knife Twine tubes Cutting knife Twine tubes ...

Page 98: ... the lowest position The in feed plate is in the rest po sition When the net binder is activated the actuator moves out completely and the in feed plate moves down The required length of net is supplied by the stretch rollers At the same time the in feed plate moves towards the bale In feed plate Cutter plate In feed plate ...

Page 99: ...s held at full width The in feed plate is now free of the bale Via the measuring roller and the sensor the net in feed length is measured After the set amount of net is fed in the actuator moves completely back which causes the cutter to move down and cut the net In feed plate Actuator Stretch rollers Cutter plate In feed plate Cutter plate ...

Page 100: ...ed chamber settings page 155 Wrapping of the bale Twine tie settings page 156 Net wrap settings page 157 Net brake tension page 206 Rebaling bales When rebaling bales make sure the bales are clear of all net the material has been spread to avoid an overload of the pick up or cutting system End of baling At the end of the job the last bale must have been wrapped the last bale must have been cleared...

Page 101: ... the machine until it has come to a complete stop The bale chamber must be empty before road transport may take place Cleaning the bale cham ber Focus Push to tie the last bale if necessary Open the tailgate to eject the bale Close the tailgate Cleaning the bale cham ber Tellus Push to tie the last bale if necessary Open the tailgate to eject the bale Close the tailgate ...

Page 102: ...ing functions Overview main parts The machine is equipped with sensors proximity switches and rota tional sensors Maximum bale diameter sensor Tailgate lock sensor Tailgate lock sensor Bale shape indication sensor Machine box Net measuring roller Net wrap spindle brake position sensor Connection cable Pick up knive valve Knifeposition sensor Pressure valve Twine run sensor Control box ...

Page 103: ...ter indication Bale shape indications Drive indications to fill the bale chamber uniformly Bale wrapping process twine tie net wrap Tailgate open closed information Softcore control Bale counters day counters total counter Knife position indication of the Opticut cutting system Control box front ESC OK Display Function buttons Display contrast Buzzer volume Arrow buttons ...

Page 104: ...104 Focus Control box back On off switch Power connection ...

Page 105: ...uzzer Change button To change between implements To switch between the basic and the terminal display Arrow up button To change a value The new value blinks till confirmation with the Confirm save button Arrow down button To change a value The new value blinks till confirmation with the Confirm save button Left arrow button To switch between settings Right arrow button To switch between settings ...

Page 106: ...o function Leave interrupt a funtion Confirm save button The value blinks no longer after confirming saving In some functions used to move to the next function in series To acknowledge an error message Function button ESC OK ...

Page 107: ...o the previous or to the next function s Enter the left tab Enter the right tab Enter the next function display Enter the previous function display Activate the concerning tab The number is shown in the working display Clear all values at once ...

Page 108: ...e settings in the configuration display firstly Configuration settings page 109 Basic display The basic display shows the amount of bales made the selected bale counter the pre set bale diameter the selection of twine tie or net wrap the selected binding program twine tie only the amount of net used net wrap only the number of net wraps net wrap only the actual time system lock Push to return to t...

Page 109: ...tween silent 0 and loud 100 canbus terminator always enabled block TCU if enabled the tractor control unit is blocked task control for optional equipment only broadcast speed for optional equipment only Push to select a value to be changed Push to set the required value Push to confirm From the display configuration the following displays can be reached terminal display display formats units Push ...

Page 110: ...its can be changed both individual as all at once Change individual units Push to select a value to be changed Push to set the required value Push to confirm Push to return to the terminal display or Push to enter the configuration display Change all units at once Push to change all units to metric standard or push to change all units to imperial standard or push to change all units to US standard...

Page 111: ...h to enter the flash display All machine data stored in the memory can be cleared Push to clear the memory Push to return to the terminal display or Push to go to the keyboard test screen Keyboard test dis play The keyboard test display is used for testing if the corresponding but ton works Push Push each corresponding button on the control box If the X changes into OK the button works fine Push t...

Page 112: ...twine tie Chosen binding program twine tie only Actual time Set bale diameter System lock The amount of net used net wrap only The number of net wraps net wrap only Set bale diameter Choice twine tie Actual time Lock Chosen bale counter Number of bales made Chosen twine tie program Choice net wrap Number of net used Number of net wraps ...

Page 113: ...ttings display Bale chamber and mixed chamber settings display Bale counter display Push to put the system into operation mode The operating display shows or Push to enter the settings display The settings display shows or Push to enter the bale counter display The bale counter display shows ...

Page 114: ...m eter Four arrow tips indicate that the maximum difference has been reached automatic AUTO or manual mode hand symbol knives active knife symbol of inactive bale growth bar horizontal line shows 90 of the pre set bale diameter Automatic or manual mode 90 of pre set bale diameter Bale growth bar Arrow tips 90 of pre set bale diameter Maximum bale diameter Pre set bale diameter ...

Page 115: ... or intending of the net actuator manually extending or inteding of the twine tubes bale diameter and mixed chamber settings choice twine tie program start net wrapping of twine tying Choice knives or pick up Push to select pick up or cutting system The chosen function is framed and highlighted now Standard setting is pick up Open both hydraulic valves Move the knives hydraulically in or out As so...

Page 116: ...ic mode is standard setting Manual net binding Push to choose net wrap Depending on the setting the button shows net or twine tie Push to start wrapping If necessary push to extend the actuator or push to intend the actuator Clearing used net indica tion Push to clear the used net metres indication Manual twine binding Push to choose the desired twine tie program Push to choose twine tie Depending...

Page 117: ...he maximum outer bale diameter depends on the machine type 160 or 185 cm The minimum soft core diameter is 60 cm 0 no soft core The maximum value equals the total bale diameter The entire bale is soft than Push to select a value to be changed Push to set the required value Push to confirm Push to go back to the basic display or to the operating display Outer bale diameter Soft core diameter Outer ...

Page 118: ...on the bale diameter At the start of wrapping the control system automatically calculates the quan tity taking into account the actual bale diameter Only the pto speed influences the real number of wraps it is based upon a pto speed of 540 rpm Push to select a value to be changed Push to set the desired value Push to confirm Push to activate a certain twine tie program The number is shown in the w...

Page 119: ...Focus 119 Net wrap settings Changing the number of wraps Push to select the set net wraps Push to set the number of net wraps Push to confirm Number of net wraps OK ...

Page 120: ...if the bale shape indication does not function correctly at both sides in the bale chamber has not been installed Drive with an adequate forward speed 4 15 km h over the wind row Steer left and right in accordance with the indication of the bale shape indication system The buzzer sounds when 90 of the pre set bale diameter has been reached Upon reaching the pre set bale diameter 100 the buzzer sou...

Page 121: ...commences this display shows Stop immediately when this display appears The twine tubes now move to their starting position As soon as the twine tubes have reached their lateral position this graphic appears The intermediate wraps are being made ...

Page 122: ... final wraps are being made When twine tie has been finished display shows Now the tailgate can be opened Open tailgate using hydraulic valve control lever in tractor cab The bale is cleared out of the bale chamber ...

Page 123: ...Focus 123 Close the tailgate The working display re appears ...

Page 124: ... total used net quantity since clearing the counter is shown at the right side of the display After completion of the net wrap the tailgate open display appears Open the tailgate The bale is cleared out of the bale chamber When the bale is cleared out of the bale chamber the tailgate close display appears Close the tailgate When the tailgate is closed the working display re appears 90 Number of ne...

Page 125: ... bales wrapped with twine exclusive Opticut bales wrapped with net exclusive Opticut one total bale counter the total number of net used Push to select a counter to adjust The counter chosen will blink Push to set the required value Push to confirm Push to reset all counters to zero Push to activate a certain bale counter The number is shown in the working display Push to go to the next bale count...

Page 126: ...lusive Opticut bales wrapped with net exclusive Opticut one total bale counter the total number of net used In the basic display Push to enter the total bale counter Push to go to the total machine bale counter Push to go to the next total machine bale counter or Push to return to the previous total machine bale counter The total bale counter can be reset Push to reset all values to zero Push to g...

Page 127: ...Focus 127 Work functions Bale diameter set tings Push to select a value to be changed Push to set the desired value Push to confirm Bale diameter OK ...

Page 128: ...the left and right side bale diameter The value in the display indicates the difference in cm between left and right side bale diameter This value is represented by four arrow tips One arrow tip is the fourth part of that value The bale shape indication can be set between 5 and 20 cm 10 cm is factory setting Push to select a value to be changed Push to increase the bale shape indication value or P...

Page 129: ...d Push to increase the twine end distance or Push to decrease the twine end distance Push to confirm Net wrap delay In Automatic mode it is possible to delay the net wrap start when the bale diameter has reached its preset value Standard setting is 0 A higher value means the Stop sign will appear earlier than the moment the actuator starts Push to select a value to be changed Push to increase the ...

Page 130: ...from the pre set bale diameter the bale diameter has to be corrected The bale diameter can be adjusted between 10 and 10 cm Push to select a value to be changed Push to increase the bale diameter or Push to decrease the bale diameter Push to confirm Bale diameter correction OK ...

Page 131: ...of the first page Push to enter the error event log display or Push to go back to the basic display Error event log dis play The information in the error event log display is important when con tacting your dealer or service manager Push to go to the extended user functions Extended user func tions Extended user functions are functions meant for reading and adjust ment especially by an authorized ...

Page 132: ...0 or RL 185 and colour not relevant for Fo cus bale growth sensor calibration tailgate sensor switch off Bale shape sensor calibration To compensate the left and right bale shape sensor they must be cal ibrated with respect to each other Ensure the bale chamber is empty Ensure there is no pollution underneath both bale shape sensors Push to go to CAL Push to confirm The shown actual calibration va...

Page 133: ...gate hydraulically Place the pin in the lower hole in the lateral wall Lower the tailgate pressureless floating position until the tension er arm rests on the pin This is the basic position for calibration Push to go to CAL Push to confirm The calibration value is now entered and confirmed 692 is the default value Open the tailgate hydraulically Remove the pin from the lower hole in the lateral wa...

Page 134: ...irm Push to go to the dealer menu 2 Dealer menu 2 The following functions can be set mixed chamber control on or off valve type twine run control on or off default all settings twine tubes calibration Mixed chamber con trol Push to go to mixed chamber Push to switch on mixed chamber control or Push to switch off mixed chamber control Push to confirm Enter the valve type Proportional valve type pag...

Page 135: ...e is running or not Push to go to twine run control Push to switch on twine run control or Push to switch off twine run control Push to confirm System default Default re initiation resets the electronic control system to the default factory settings Push to reset the electronic control system to the factory setting After default re initiation calibrate the bale shape sensor Bale shape sensor calib...

Page 136: ...Push Push The mechanism fully retracts Push to put the system in safe mode The twine tubes are in rest position Measure the distance D between the left twine tube and the frame Push to go to calibration value Push to enter the measured value of distance D or Push to enter the measured value of distance D Push to confirm Calibration value D Left twine tube Frame OK ...

Page 137: ...ce menu are functions meant for reading and adjustment especially by an authorized service technician Push to go to the user functions display Push to enter the display service functions Push to enter PIN Push to select the PIN code Push to confirm OK ...

Page 138: ...ting functions Overview main parts The machine is equipped with sensors proximity switches and rota tional sensors Maximum bale diameter sensor Tailgate lock sensor Tailgate lock sensor Bale shape indication sensor Machine box Net measuring roller Net wrap spindle brake position sensor Connection cable Pick up knive valve Knifeposition sensor Pressure valve Twine run sensor Control box ...

Page 139: ...ation Bale shape indications Drive indications to fill the bale chamber uniformly Bale wrapping process twine tie net wrap Tailgate open closed information Softcore control Bale counters day counters total counter Knife position indication of the Opticut cutting system Control box front esc OK start stop Tellus Display Function buttons Function buttons On off button Arrow buttons ...

Page 140: ...140 Tellus Control box back Power connection ...

Page 141: ...s till confirmation with the Confirm save button Decrease value button To decrease the selected value The new value blinks till confirmation with the Confirm save button Leave interrupt a funtion Confirm save button The value blinks no longer after confirming saving In some functions used to move to the next function in series Function button Depending on the shown graphic in the display Activate ...

Page 142: ...he basic display Enter the left tab Enter the right tab Enter the next function display Enter the previous function display Activate the concerning tab The number is shown in the working display Clear all values at once ...

Page 143: ...ay configuration display Check and complete the settings in the configuration display firstly Configuration settings page 145 Basic display The basic display shows the amount of bales made the selected bale counter the pre set bale diameter the selection of twine tie or net wrap the selected binding program twine tie only the amount of net used net wrap only the number of net wraps net wrap only t...

Page 144: ... Push to enter the tractor information display Push twice to return to the terminal display Information display Push to enter the information display Push to return to the terminal display Random keys display Both to the start and stop button user defined functions can be added Push to enter the random keys display Push to return to the terminal display ...

Page 145: ...dark 0 and pale 100 default volume can be set between silent 0 and loud 100 serial port mode serial port baudrate serial port checksum task control for optional equipment only Push to select a value to be changed Push to set the required value Push to confirm From the display configuration the following displays can be reached terminal display display formats units Push to return to the terminal d...

Page 146: ...nit force unit other units The formats and units can be shown in the following standards metric imperial US The formats and units can be changed both individual as all at once Change individual for mats and units Push to select a value to be changed Push to set the required value Push to confirm Push to return to the terminal display or Push to enter the configuration display OK ...

Page 147: ...units at once Push to change all units to metric standard or push to change all units to imperial standard or push to change all units to US standard Push to enter the terminal display or Push to enter the display configuration display ...

Page 148: ...r twine tie Chosen binding program twine tie only Actual time Set bale diameter System lock The amount of net used net wrap only The number of net wraps net wrap only Set bale diameter Choice twine tie Actual time Lock Chosen bale counter Number of bales made Chosen binding program Choice net wrap Number of net used Number of net wraps ...

Page 149: ... Settings display Bale chamber mixed chamber settings display Bale counter display Push to put the system into operation mode The operation display shows or Push to enter the settings display The settings display shows or Push to enter the bale counter display The bale counter display shows ...

Page 150: ...ws driving speed of the tractor total surface area capacity wheelslip percentage Push to enter the tractor information display Push to enter the entire field counters or Push twice to return to the terminal display Wheelslip percentage Driving speed Total surface Area capacity ...

Page 151: ...ive field counter is shown on the operating display From the tractor information display Push to enter the entire field counters Push to select a counter to adjust The counter chosen will blink Push to set the required value Push to confirm Push to activate a certain field counter Push to reset the chosen field counter to zero Push to go to the next field counter or Push to return to the previous ...

Page 152: ... right side diam eter Four arrow tips indicate that the maximum difference has been reached automatic AUTO or manual mode hand symbol knives active knife symbol or inactive bale growth bar horizontal line shows 90 of the pre set bale diameter Automatic or manual mode 90 of pre set bale diameter Bale growth bar Arrow tips Maximum bale diameter Pre set bale diameter ...

Page 153: ... or intending of the net actuator manually extending or inteding of the twine tubes bale diameter and mixed chamber settings choice twine tie program start net wrapping of twine tying Choice knives or pick up Push to select pick up or cutting system The chosen function is framed and highlighted now Standard setting is pick up Open both hydraulic valves Move the knives hydraulically in or out As so...

Page 154: ...mode is standard setting Manual net binding Push to choose net wrap Depending on the setting the button shows net or twine tie Push to start net binding If necessary push to extend the actuator or push to intend the actuator Clearing used net indica tion Push to clear the used net metres indication Manual twine binding Push to choose the desired twine tie program Push to choose twine tie Depending...

Page 155: ...sure The maximum outer bale diameter depends on the machine type 160 or 185 cm The minimum soft core diameter is 60 cm 0 no soft core The maximum value equals the total bale diameter The entire bale is soft than Push to select a value to be changed Push to set the required value Push to confirm Push to enter the basic display Outer bale diameter Soft core diameter Outer bale pressure Soft core pre...

Page 156: ...me 6 is for flax The number of wraps does not depend upon the bale diameter At the start of wrapping the control system automatically calculates the quan tity taking into account the actual bale diameter Only the pto speed influences the real number of wraps it is based upon a pto speed of 540 rpm Push to select a value to be changed Push to set the desired value Push to confirm Push to activate t...

Page 157: ...Tellus 157 Net wrap settings Changing the number of wraps Push to select the set net wraps Push to set the number of net wraps Push to confirm Number of net wraps OK ...

Page 158: ...f the bale shape indication does not function correctly at both sides in the bale chamber or has not been installed Drive with an adequate forward speed 4 15 km h over the wind row Steer left and right in accordance with the indication of the bale shape indication system The buzzer sounds when 90 of the pre set bale diameter has been reached Upon reaching the pre set bale diameter 100 the buzzer s...

Page 159: ...commences this display shows Stop immediately when this display appears The twine tubes now move to their starting position As soon as the twine tubes have reached their lateral position this graphic appears The intermediate wraps are being made ...

Page 160: ...nal wraps are being made When twine tie has been finished display shows Now the tailgate can be opened Open tailgate using the hydraulic valve control lever in the tractor cab The bale is cleared out of the bale chamber ...

Page 161: ...Tellus 161 Close the tailgate The working display re appears ...

Page 162: ... total used net quantity since clearing the counter is shown at the right side of the display After completion of the net wrap the tailgate open display appears Open the tailgate The bale is cleared out of the bale chamber When the bale is cleared out of the bale chamber the tailgate close display appears Close the tailgate When the tailgate is closed the working display re appears 90 Number of ne...

Page 163: ...ent types of counters bales wrapped with twine inclusive Opticut bales wrapped with net inclusive Opticut bales wrapped with twine exclusive Opticut bales wrapped with net exclusive Opticut one total bale counter the total number of net used Push to select a counter to adjust The counter chosen will blink Push to set the required value Push to confirm Actual bale counter Bale counters Counters OK ...

Page 164: ...o Push to activate a certain bale counter The number is shown in the working display Push to go to the next bale counter or Push to return to the previous bale counter Push to go back to the basic display or Push to return to the terminal display ...

Page 165: ...lusive Opticut bales wrapped with net exclusive Opticut one total bale counter the total number of net used In the basic display Push to enter the total bale counter Push to go to the total machine bale counter Push to go to the next total machine bale counter or Push to return to the previous total machine bale counter The total bale counter can be reset Push to reset all values to zero Push to g...

Page 166: ...166 Tellus Work functions Bale diameter set tings Push to select a value to be changed Push to set the desired value Push to confirm Bale diameter OK ...

Page 167: ... difference between the left and right side bale diameter The value in the display indicates the difference in cm between left and right side bale diameter This value is represented by four arrow tips One arrow tip is the fourth part of that value The bale shape indication can be set between 5 and 20 cm 10 cm is factory setting Push to select a value to be changed Push to increase the bale shape i...

Page 168: ...ed Push to increase the twine end distance or Push to decrease the twine end distance Push to confirm Net wrap delay In Automatic mode it is possible to delay the net wrap start when the bale diameter has reached its preset value Standard setting is 0 A higher value means the Stop sign will appear earlier than the moment the actuator starts Push to select a value to be changed Push to increase the...

Page 169: ...from the pre set bale diameter the bale diameter has to be corrected The bale diameter can be adjusted between 10 and 10 cm Push to select a value to be changed Push to increase the bale diameter or Push to decrease the bale diameter Push to confirm Bale diameter correction OK ...

Page 170: ...version of the machine This information is important when contacting your dealer or service manager Write down the software version at the backside of the first page Push to enter the error event log display Error event log dis play The information in the error event log display is important when con tacting your dealer or service manager Push to go to the extended user functions Software version ...

Page 171: ...Tellus 171 Extended user functions Extended user functions are functions meant for reading and adjust ment especially by an authorized service technician Push to enter the basic display ...

Page 172: ... bale growth sensor calibration tailgate lock sensor switch off Bale shape sensor calibration To compensate the left and right bale shape sensor they must be cal ibrated with respect to each other Ensure the bale chamber is empty Ensure there is no pollution underneath both bale shape sensors Push to go to CAL Push to confirm The shown actual calibration value e g 525 is now entered and con firmed...

Page 173: ...ate hydraulically Place the pin in the lower hole in the lateral wall Lower the tailgate pressureless floating position until the tension er arm rests on the pin This is the basic position for calibration Push to go to CAL Push to increase the value or Push to decrease the value Push to confirm The calibration value is now entered and confirmed 692 is the default value Open tailgate hydraulically ...

Page 174: ...onfirm Push to go to the dealer menu 2 Dealer menu 2 The following functions can be set mixed chamber control on or off valve type twine run control on or off default all settings twine tubes calibration Mixed chamber con trol Push to go to mixed chamber control Push to switch on mixed chamber control or Push to switch off mixed chamber control Push to confirm Enter the valve type Valve type page ...

Page 175: ...r not Push to go to twine run control Push to switch on twine run control or Push to switch off twine run control Push to confirm System default Default re initiation resets the electronic control system to the default factory settings Push to reset the electronic control system to the factory setting After default re initiation calibrate the bale shape sensor Bale shape sensor calibration page 17...

Page 176: ...Push Push The mechanism fully retracts Push to put the system in safe mode The twine tubes are in rest position Measure the distance D between the left twine tube and the frame Push to go to calibration value Push to enter the measured value of distance D or Push to enter the measured value of distance D Push to confirm Calibration value D Left twine tube Frame OK ...

Page 177: ... menu are functions meant for reading and adjustment especially by an authorized service technician Push to go to the service menu Push to return to the basic display Basic display page 108 Push to enter PIN Push to select the PIN code Push to confirm OK ...

Page 178: ...etal parts will get degreased and start rusting After every cleaning grease the bearings and grease bright metal parts Cleaning After every time of using the machine Empty and clean the machine of all accumulated crop Cleaning can be done with low pressure with the high pressure clean er Do not clean bearings electronic and hydraulic parts while clean ing with the high pressure cleaner After clean...

Page 179: ...y injuries Machine is no toy Store the machine in an area away from human activity Never allow children to play on or around the stored machine Metal edges and parts of the machine can lead to serious injuries General Prior to detaching the machine from the tractor Close both valves This in order to avoid hydraulic oil leaking from the cutting system cyl inder to the pick up cylinder WD0406 Valve ...

Page 180: ...rive shaft on the support provided Disconnect the hydraulic connections and store them in the sup port at the drawbar Disconnect the pneumatic connections Disconnect the road lighting connection and store it in the support at the drawbar Disconnect the electric cables of the electronic control system Remove the spring clip lower the support jack fully and mount the spring clip Unhitch the machine ...

Page 181: ...must be performed Release the pick up springs Lower the pick up Remove all twine and net Thoroughly clean the machine Cleaning page 178 Check all bolted joints and torque them Lubricate the machine Check the tyre pressure Store the control box in a dry and dust free room free from rodents insects and martens ...

Page 182: ... the suitable tools Missing professional knowledge or unsuitable tools can cause accidents or damages Use original parts Use original parts for safety relevant components Dimensions strength and material quality must be guaranteed Building in of not original parts the warranty reduces to nil and void Protect the machine against unintentional use Carry out general repairs maintenance and repair of ...

Page 183: ...with these oil and lubricants Protect your skin by skin protection creams or oil resistant gloves Skin contact can lead to skin diseases Do not use oil for cleaning Never use oil and lubricants for hand cleaning Chips and waste in this oil and lubricants can extra lead to injuries Change dirty clothing Change extremely filthy oiled clothing as soon as possible Oil can cause health injuries TIP Was...

Page 184: ...directions left right front rear above below are to be seen in the direction of travel The direction of rotation has been defined as follows Direction Description Left counterclockwards Right clockwards Front in the direction of travel Rear in the direction of travel Rotation around a horizontal axis as seen at right angles to the direction of travel from left to right Rotation around a vertical a...

Page 185: ...Clean Sharpen Page Attaching elements Screwing bolts tighter 188 Special torques 188 Lubrication Pto drive shaft 192 Cam type slip clutch OC R 193 Pick up rotor Pick up overload clutch OC R 193 Pick up overload clutch WPU 193 Rotor cutting unit 193 Pick up tines 193 Pick up drive chains lubrication 194 Pick up drive chains tension OC Rotor 194 Chain tensioners pick up WPU 194 Opticut maintenance K...

Page 186: ...atch 209 Knife assembly 209 Pressure rod 210 Mechanical twine tie settings Twine knife 211 Twine knife arm 212 Twine brake twine boxes 212 Twine brake twine tubes 212 Twine tubes position 213 Rubber stripper 214 Steel cable tension 215 Twine tubes synchronisation 215 Belts and belt alignment Adjustment of the guide roller 216 Endless belts depending on machine version 217 Maintenance of belts and ...

Page 187: ...tion sensor 228 Tailgate lock sensor 229 Actuator brake position sensor 229 Net metering roller sensor 229 Diagrams and schemes Hydraulic diagram 230 Pneumatic brake 231 Hydraulic brake 231 Overview bale chamber hydraulic system 232 Drive schematic bale chamber drive 233 Overview rollers and scrapers 234 At beginning of the season After the first 5 working hours After 10 working hours Every 10 wor...

Page 188: ...l bolts and nuts must be screwed tighter after the first 5 working hours depending on the usage frequency of the machine at least once per season Special torques Take care of the special torques for the following screwed joints 450 Nm drawbar bolts WA0471 450 Nm ...

Page 189: ...listed values are applicable for dry or slightly oiled joints Do not use plated bolts screws nuts without grease When a stiff grease is applied decrease the given value by 10 In case lock nuts lock screws or lock bolts are used increase the given value by 10 Torque value of wheel nuts shall be 270 Nm Thread Torque value Size of jaw 8 8 10 9 12 9 Nm mm M3 1 3 1 8 2 1 6 M4 2 9 4 1 1 9 7 M5 5 7 8 1 9...

Page 190: ...shaft halves together ensure the protection tube shall be at least 5 cm shorter the overlap of the profiled drive tubes shall be at least 37 cm Shortening the pto drive shaft Exactly determine the correct length of the shaft Shorten the protection tubes Shorten the profiled drive tubes The length of both cut off ends shall be identical Clean cut ends of both protection tubes and profile tubes to e...

Page 191: ...del Check protective parts All protective parts of the pto drive shaft must be checked visually on wear and damage Exchange defective protective parts An unprotect ed pto drive shaft or damaged protective parts can cause serious inju ries during use Disconnect the pto shaft Grease the grease nipples every 20 working hours Check every 10 hours that the tubes of pto shaft are sliding correct ly Larg...

Page 192: ...e pto drive shaft is equipped with grease nipples Disconnect the pto drive shaft and grease the grease nipples Largely grease the 2 joints of pto drive shaft before commissioning the machine Check every 10 hours that the tubes of pto drive shaft are sliding correctly Cam type slip clutch OC R Can not be adjusted Grease oil Specification Oil Class NLGI2 K2k in accordance with DIN51825 Grease Multip...

Page 193: ... the maximum position Grease the grease nipple Rotor cutting unit Grease the grease nipple at both sides of the machine every 10 working hours Pick up tines The pick up tines are subject to wear Check the condition and completeness of the pick up tines after every working day at the beginning of the season Replace them if necessary Grease nipple Grease nipple Grease nipple ...

Page 194: ...atic tensioner 3 4 Correct the chain tension as follows Loosen lock nut Loosen or tighten nut until a spring length E of 140 mm has been reached Tighten lock nut Check for wear on the tensioner pads on a regular base Chain tensioners pick up WPU Except regular lubrication the pick up does not require special main tenance At the beginning of the season Check the nylon chain tensioners for excessive...

Page 195: ... Filling Open the right lateral door Fill the oil tank with maximum 3 2 liter oil Close the right lateral door Oil pump adjustment The plate must be adjusted so that the oil pump uses its full stroke during working Before adjusting the plate must be in the upper hole Use the hydraulic tractor valve to close the tailgate Distance C between the circlip and the oil pump housing must be 1 mm If distan...

Page 196: ...mp to 2 switch off the oil pump Move down the plate fully Lubrication tube adjust ment The specific setting is done per lubrication tube at the pump Use a screwdriver to turn the individual screw at the oil pump to ad just the volume of oil per lubrication tube turning clockwards increase the volume turning counterclockwards decrease the volume Oil pump Plate Oil Pin No oil Oil pump Screws ...

Page 197: ...fe sharpening Wear protective goggles Always wear protective goggles when sharpening the knives Flying around sparks can cause serious injuries Sharpen the knives every 10 working hours at the smooth side Never sharpen the undulated side of the cutting edge because of excessive wear The sharpness of the knives must be checked daily Proceed as follows Remove the knife Removing the knives page 60 Cl...

Page 198: ...ion destroy a hydraulic system trapped air disables the control Renew worn cut abrased squeezed or otherwise damaged defective hydraulic lines as well as aged hoses Filter hydraulic system Clean the filter depending on whatever occurs first every 10 000 bales or once per season Remove the hose connection Use a screwdriver to remove the filter Mount the hose connection Rollers Daily check the tensi...

Page 199: ...both sides of the machine every 10 working hours Tailgate hinge Grease the tailgate hinge at both sides of the machine every 10 working hours Top of tailgate cylinder Grease the top of the tailgate cylinder at both sides of the machine every 10 working hours Tailgate locking pin Tailgate lock hinge Tailgate hinge Grease nipple Top of tailgate cylinder ...

Page 200: ...tom end of tensioning cylinders Oil the bottom end of tensioning cylinders at both sides of the ma chine every 10 working hours Lubrication of the drive roller Never lubricate on a running machine Grease the grease nipple at both sides of the machine every 10 working hours Attachment tailgate cylinder Bottom end tensioning cylinder Grease nipple ...

Page 201: ...craper and roller The scraper shall just touch TIP It is recommended to have a fire extinguisher at hand in the tractor with a capacity of at least 5 kg Have the fire extinguisher checked ev ery year by the approved authority Chopping roller adjust ment The standard setting of the chopping roller must be 2 mm measured nearby the side wall The adjustment must be done for both left and right side Lo...

Page 202: ...Loosen nut spring length increases Tighten lock nut Spring starter roller drive The length F of the spring must be 55 mm Loosen lock nut Tighten nut spring length decreases or Loosen nut spring length increases Tighten lock nut Chain on the left side Can not be retensioned Extra drive The extra drive chain on the left side of the machine is tensioned by a roller Untighten the nut Move the roller t...

Page 203: ...n tension arm and machine wall is identical at either side Open tailgate hydraulically Close safety valve in front of the machine Slacken nuts of both carriage bolts Slacken upper nuts Slacken lower nut Align tension arm use shims as required Retighten nuts of both carriage bolts Retighten lower nuts Retighten upper nuts Open safety valve in front of the machine Close tailgate hydraulically Hinge ...

Page 204: ...can be adjusted using bolt Distance S must be 5 mm The tension arm must be in the bottom position Turn bolt until distance S is 5 mm Lubrication tension arm Oil the tension arm at both sides of the machine between tension arm and hinge every 10 working hours S Bolt WA0466 Hinge Tension arm ...

Page 205: ...ill for a long time and when the machine stands horizontal Otherwise a false oil level can occur A false grease level can cause serious machine damages Checking the oil level Remove the check plug If oil comes out the gap the level is ok Replace the check plug If no oil comes out the gearbox must be filled Filling the gearbox page 205 Filling the gearbox Remove the check plug Remove the fill plug ...

Page 206: ...t brake tension The net brake tension is set via the pulley The net brake tension must be adjusted every 1 000 bales when a different net quality is used Loosen the tension roller The V belt is released Dismantle the pulley Place or remove filler discs More filler discs a higher net brake tension Fewer no filler discs a lower net brake tension Assemble the pulley Tighten the tension roller Plate N...

Page 207: ... rollers The clamping force of the stretch rollers can be adjusted by the spring tension Distance D between the end of the eye bolt and the plate must be 30 mm Tighten or loosen the nuts to adjust distance D to 30 mm D Eye bolt Spring Nuts ...

Page 208: ...ctuator every 10 working hours Bottom of the actua tor Oil the bottom of the actuator every 10 working hours Knife protection plate Check and clean the knife protection plate every 3 000 bales Top of the actuator Bottom of the actuator Knife protection plate ...

Page 209: ...king hours Knife assembly Oil the knife assembly turning point every 10 working hours Duckbill braking catch Oil the turning point of the duckbill braking catch every 10 working hours Knife catch Turning point Knife assembly Turning point Duckbill braking catch Turning point ...

Page 210: ...210 Maintenance Pressure rod Oil the hinge point of the pressure rod between the duckbill and the knife every 10 working hours Pressure rod Hinge point ...

Page 211: ...ush Push The twine tubes move to their basic position Tellus Push Push Ensure the cutting edge is sharp since the correct function depends on it The twine knife is dull if one or both twine threads are not cut the cutting profile is long and fuzzy Twine knife In case of a dull twine knife it can be exchanged Switch off the pto Switch off the electronic control system Shut down the tractor engine R...

Page 212: ...o adjust the twine brake according to the twine used di ameter different brands and quality Adjust as follows Loosen the nuts to increase the spring length Tighten the nuts to decrease the spring length The spring must just stay under minimum pressure Twine brake twine tubes Basic adjustment of the spring length N of the twine brakes 20 mm It is possible to adjust this length according to the twin...

Page 213: ...lock the system and to enter the operating display Push to choose twine tie Push to extend the twine tubes or Push to intend the twine tubes Push to 0 The system will shut down The distance B between the maximum diameter of the bale chamber roller and the twine tube must be 4 mm It can be checked by putting a metal strip of 4 mm between the bale chamber roller and the twine tube Loosen the bolts M...

Page 214: ...tween the bale chamber roller and the twine tube Loosen the bolts Move twine tube so distance B appears Tighten the bolts Rubber stripper In order to prevent twine from wrapping around the bale chamber roll er the correct setting of the rubber stripper is important Adjust the rubber stripper to such an extend that the rubber just touch es the roller Turn the roller till the stripper touches a smoo...

Page 215: ...The steel cable must have a play P of 1 cm at the nylon guide Tension the cable if necessary After tensioning the cable recheck the twine tubes synchronisation Twine tubes synchro nisation When both twine tube are in rest position the play R between the twine tube ends must be 1 mm Regularly clean the twine tie system Regularly check the twine tie system for excessive wear P Nylon guide Steel cabl...

Page 216: ...des An adjustable guide roller in the rear section of the machine enables correction of the belt alignment Slacken the bolt one turn Adjust the roller into the desired direction using the nuts Tighten the bolt RL machine only A second guide roller can be adjusted as well this in order to get op timum belt alignment If the belt alignment can not be corrected sufficiently when adjusting at one side ...

Page 217: ...lacings pay special attention to wear Renew lacing pins every 1 000 2 000 bales If you do not you risk lacing damage In order to facilitate exchange of the pins clean the lacings prior to the removal with a high pressure cleaner In every case release the belts Regularly inspect belts for wear cut away frain parts with a knife Sharp stones may damage belts Check belt length after every 10 000 bales...

Page 218: ... belt has trimmed off corners Unlock the tailgate safety Fully the open tailgate Remove the spring clip Remove the stop pin of the side wall Place back the stop pin in its holder Place the spring clip Close the tailgate Check the belt alignment Correct as necessary Renewing exchang ing of a lacing For renewing the belt lacings the following tools and parts are neces sary Spare parts manual Never s...

Page 219: ...ully open the lacing tool Position the lacing tool into a vice the holes pointing to you Position a lacing strip into the lacing tool Every hole shall contain two rivets Lacing tool Vice Lacing strip Lacing tool Rivets ...

Page 220: ... belt fit between the lacings Slide the belt end between the lacings Pay attention to the correct position of the belt Force the belt down onto the stop Close the vice till the lacings sit against the belt Lacings Lacings Belt Lacings Stop Vice Belt ...

Page 221: ...l the punch hits the stop Open the vice Take out the belt Put the belt with the lacing on a solid surface Flatten the rivet heads ensuring the lacing ayes are not damaged Repeat the procedure at the other end of the belt The belt must be positioned into the vice with same side forward Belt Hammer Punch drive Belt Vice Belt Lacing ...

Page 222: ...ng edge corners of the belt with a size of 0 5 x 2 cm In order to ensure good working Use a small but not too hard steel brush to clean the special tool thoroughly after every lacing removing all dust and crumbled ma terial Edge corners ...

Page 223: ...ns than prescribed Fitting other tyre di mensions can cause accidents Personal or machine damages can occur Pre scribed tyre pressure only Only use the pre scribed tyre pressure Using the false tyres pressure can cause serious personal or machine damages or traffic accidents When working on the wheels make sure that the machine has been placed on the ground safely use support jack is secured by ch...

Page 224: ...larly ensure the prescribed value Wheels Tyre pressure in accordance with speed Check the tyre pressure regularly ensure the prescribed value GP0437 Tyre size Pressure 15 x 6 00 6 1 75 bar WA99101 Speed pressure Tyre size 25 km h 11 5 80 15 3 bar 15 0 55 17 2 bar 19 0 45 17 1 5 bar 500 50 17 0 14PR 1 5 bar ...

Page 225: ...f the hose at the brake cylinder one turn Push the tractor s brake pedal gently Repeat this until no more air escapes at the coupling Fit the coupling of the hose at the brake cylinder Pneumatic brake page 231 Adjustment brake shoes hydraulic pneumatic brake The brake shoes must not touch rub against the drums in the rest po sition Proceed as follows Adjust the position of the brake shoe levers on...

Page 226: ...ing in the hitch eye is fitted with a wearing sleeve It must be changed as soon as wear appears Grease underside of the hitch ring every 500 bales Support jack Grease the nipple of the support jack from time to time Grease the nipple Grease nipple ...

Page 227: ...it does not calibration is required After producing a bale of the required diameter the bale diameter in dicated on the display must match the actually produced bale diame ter Bale shape indication sensor The bale shape indication sensor must send correct information to the electronic system If arrows appear in case the bale chamber is empty calibration is re quired Make sure there is no pollution...

Page 228: ...s Maximum bale diameter sensor The maximum bale diameter sensor must send correct information to the electronic system Knife position sensor The knife position sensor detects if the knives are in cutting position or in rest position Situated at the left side of the cutting device If the sensor detects metal the connected sensor indicator light will be on Twine running sensor The twine running sens...

Page 229: ...nsor must be 4 mm Adjust the actuator brake position sensor as follows Loosen the bolts Adjust the sensor to distance P Tighten the bolts Net metering roller sen sor Check clean and adjust the net metering roller sensor every 3 000 bales Distance R between the net metering roller sensor and both springs must be 4 mm Situated at the left side of the machine Adjust the net metering roller sensor as ...

Page 230: ... return valve in the hydraulic system enables a sufficient flow in order to open the tailgate quickly When the tailgate is to close the hydraulic pressure is directed on top of the tailgate cylinders the tailgate closes Just before the tailgate is closed the flow changeover valve is connected in between little flow and acts to brake the motion of the tailgate and at once prevents a sudden depressi...

Page 231: ...Maintenance 231 Pneumatic brake Hydraulic brake Check valve Brake cylinders Brake cylinders Quick couplers Hose filter Hose filter Brake valve Air tank Drain valve Quick coupler Cylinders ...

Page 232: ...lic system TIP A through G connection codes on hydraulic control unit Tension cylinder Tailgate cylinder Tailgate cylinder Quick couplers Pressure valve Tailgate safety valve Tension cylinder Hydraulic control unit Manometer D C C C D A B E A G F ...

Page 233: ...Maintenance 233 Drive schematic bale chamber drive Drive roller Main drive chain Gearbox Pto drive shaft Bale chamber rollers chain ...

Page 234: ...ve roller 1 Drive Belt alignment correction Tension roller 1 Transmission of hydraulic pressure onto the belts Starting chamber roller 2 Building up of the starter chamber Chopping roller 1 Removes pollution Guide roller 4 Guides the belts Lower spiral roller 1 Keeps the belt segment clean Starter roller 1 Compresses the crop together with the bale Bale chamber profile roller 2 Builds up an optimu...

Page 235: ...hine has been equipped with accessories or spare parts not authorised by the manufacturer Attach optional equipment in accordance with the mounting instructions and to the appropriate attaching points only For details of the optional equipment Spare parts manual Extra net roll stor age For machines having net wrap there is a net roll storage support be hind the right lateral door On machines with ...

Page 236: ... 2 wheels with ex tra wide tyres Automatic chain lubrication system The chains on the machine can be lubricated automatically Belt repair tool Belt repair set 5 belts 14 dummy knives set OC only Belt repair tool Dummy knive ...

Page 237: ...ssibility to control the hydraulic pressure of the belt tensioning system from the tractor cab In standard cases manual setting is not used during function is turned fully counterclockwards lowest pressure setting In case of electronic failure it is possible to control pressure manually with the valve 23 knives FC only Extra drive Extra hardened knife Valve ...

Page 238: ...238 Optional equipment Super silage set Net binder Flax kit Hitch clevis The hitch can only be mounted on machines without hydraulic or pneumatic brakes Bale ramp Hitch clevis Bale ramp ...

Page 239: ...ect connections The machine box may only be opened by people with sufficient ex pertise Make sure no dirt gets into the opened central operating panel Only restart the machine once the cause of the failure has been identified Otherwise parts damaged as a result will not be covered by warranty Problem Cause Solution No message on the control box No power supply to the control sys tem Switch on the ...

Page 240: ...it should do so Check if the net has been broken The net is not running although it should do so This is indicated some seconds after initiation of the wrapping procedure Check the net routing Correct the net routing if necessary Net running This message appears when the net is running although it should not Check if the net has been cut Check whether the net is pulled by the bale Twine tubes posi...

Page 241: ...ng Correct twine guiding if necessary Pay attention to the correct position of the twine tubes Proceed with job Twine running This message appears when the twine is running although it should not do so Check twine guiding Correct twine guiding if necessary Pay attention to the cutting length and quality of cutting Proceed with job ...

Page 242: ...anical obstructions and remove if occurring Check if the hydraulic pressure is below 60 bar IAdjust the hydraulic pressure by turning the knob Check both tailgate sensors Renew a faulty sensor as soon as possible If the left tailgate sensor is faulty the sensor can be switched off Tailgate lock sensor switch off page 134 Knob ...

Page 243: ...hanical obstructions and remove if occurring Check if the hydraulic pressure is below 60 bar Adjust the hydraulic pressure by turning the knob Check both tailgate sensors Renew a faulty sensor as soon as possible If the right tailgate sensor is faulty the sensor can be switched off Tailgate lock sensor switch off page 134 Knob ...

Page 244: ...electronic control system Check the power supply Start the tractor TIP Switch off some tractor lights Oversize warning This message appears when the maximum bale diameter oversize sensor has been activated Possible cause the maximum bale diameter has been reached Check and adjust the maximum bale sensor Correct the bale diameter in the dealer functions ...

Page 245: ...or Bale growth sensor calibration page 133 bale shape sensor Bale shape sensor calibration page 132 Non confirmable er ror displays Strong electromagnetic radiation fields may generate electronic er rors Non approved transmitters may be the cause The system may show not identifiable errors if the error cannot be confirmed identified at the machine ignore it and proceed your work ...

Page 246: ...it should do so Check if the net has been broken The net is not running although it should do so This is indicated some seconds after initiation of the wrapping procedure Check the net routing Correct the net routing if necessary Net running This message appears when the net is running although it should not Check if the net has been cut Check whether the net is pulled by the bale Twine tubes posi...

Page 247: ...ng Correct twine guiding if necessary Pay attention to the correct position of the twine tubes Proceed with job Twine running This message appears when the twine is running although it should not do so Check twine guiding Correct twine guiding if necessary Pay attention to the cutting length and quality of cutting Proceed with job ...

Page 248: ...anical obstructions and remove if occurring Check if the hydraulic pressure is below 60 bar Adjust the hydraulic pressure by turning the knob Check both tailgate sensors Renew a faulty sensor as soon as possible If the left tailgate sensor is faulty the sensor can be switched off Tailgate lock sensor switch off page 174 Knob ...

Page 249: ...hanical obstructions and remove if occurring Check if the hydraulic pressure is below 60 bar Adjust the hydraulic pressure by turning the knob Check both tailgate sensors Renew a faulty sensor as soon as possible If the right tailgate sensor is faulty the sensor can be switched off Tailgate lock sensor switch off page 174 Knob ...

Page 250: ...f the electronic control system Check if all tractor lights are switched off Start the tractor Oversize warning This message appears when the maximum bale diameter oversize sensor has been activated Possible cause the maximum bale diameter has been reached Check and adjust the maximum bale sensor Correct the bale diameter in the dealer functions ...

Page 251: ...or Bale growth sensor calibration page 173 bale shape sensor Bale shape sensor calibration page 172 Non confirmable er ror displays Strong electromagnetic radiation fields may generate electronic er rors Non approved transmitters may be the cause The system may show not identifiable errors if the error cannot be confirmed identified at the machine ignore it and proceed your work ...

Page 252: ...maged as a result will not be covered by warranty Security systems protect the machine from overload exceeding the capacity damage by foreign objects Pick up protection The pick up protection will operate in case of excessive input when the pick up setting is too low or when the forward speed is too high OC Rotor pick up The OC Rotor pick up is protected by an automatic camtype clutch Wide pick up...

Page 253: ...pto drive shaft In case of an overload this clutch slips anouncing this by an audible rattering Blockage and reversing Switch off the pto Retract knives Switch on the pto Let the pto run at a lower speed Try to reengage If the blockage stays effective Stop the engine and remove the ignition key Then proceed to reversing procedure ...

Page 254: ...wrench into its stowing position Reengage the coupling claw with the lever When the blockage occurs at a moment when the desired bale diam eter has been obtained the bale must be wrapped and ejected Proceed as follows Move the lever to disengage the coupling claw Switch on the pto at low speed Wrap the bale Eject the bale Switch off the pto Reengage the coupling claw with the lever Try to remove t...

Page 255: ...59 Missing tine guards Replace the tine guards Noisy pick up Cam roller broken or missing Replace the cam roller Tine guards badly aligned dam aged Correct the tine guard align ment Replace the tine guard if necessary Problem Cause Solution Page Hydraulic pressure not increas ing Dirty oil Drain clean out the circuit and refill with new oil Proportional valve not working correctly Check the propor...

Page 256: ...apping around the rotor Cross scraper support poorly adjusted Adjust the cross scraper sup port Excessive power requirement of the machine Blunt knives Sharpen the knives 197 Too low pto speed Increase the pto speed Too high driving speed Reduce the driving speed Cross scraper support clogged or dirtied Remove one or several knives 60 The knives cannot be engaged in the cutting position Dirt betwe...

Page 257: ...es bent or broken Straighten the tines or replace the tines Irregular crop feed Too high a pressure of wind guard Reduce the pressure of the wind guard Wind guard bounces Wind guard rides on windrow Adjust the wind guard to a higher position The pick up is blocked Switch off the pto Shut down the tractor engine and remove the ignition key Wait until the machine has come to a real stand still Remov...

Page 258: ...ufficient quantity of net around the bale Correct the number of wraps Brake force not sufficient Adjust the pulley 206 Net wrap system stays inactive System set in manual mode Set to automatic mode No electrical connection Ensure the electrical supply Net tears prior to end of wrap ping cycle Net brake force set too high Remove one or more disc s in the pulley Poor net cutting Adjust the knife cat...

Page 259: ...ate cylinder leaking Renew the cylinder seal s Tension cylinders leaking Renew the cylinder seal s Pressure 60 bar Increase the pressure Pressure gauge shows pres sure drop Pressure valve leaking Clean or renew the valve Tailgate cylinder leaking Renew the cylinder seal s Tension cylinders leaking Renew the cylinder seal s Line leakage Inspect the hoses and tubes for leakage and repair ...

Page 260: ...heck the electronic system if the tailgate is really closed and locked Renew cylinder seals Thoroughly clean closing sills of tailgate Tailgate does not lock when closed Tailgate locks dirty Thoroughly clean tailgate locks Problem Cause Solution Page Crop sticks onto the rollers Crop is wet and sticky Check scraper settings Add another set of scrapers as required ...

Page 261: ...tal parts All metal parts have to be delivered to a metal recycling company Oil The hydraulic oil must be disposed at a used oil recycling company Plastic parts All plastic parts can be recycled Rubber Rubber parts like hoses and tyres have to be delivered at a rubber recycling company Electronic scrap Electronic scrap like the electronic control box and the machine box have to be delivered to a s...

Page 262: ...hich this declaration relates conforms to the relevant basic safety and health requirements of EU Directive 98 37 EC For the relevant implementation of the safety and health requirements mentioned in the EU Directive the following standards have been tak en into account EN 12100 1 2 04 2004 EN 294 06 1992 Kverneland Group Geldrop BV Geldrop 23 03 2007 Casper Böhme Business area manager Type plate ...

Page 263: ...2 General 184 Safety 182 O Opticut cutting unit 60 Removing the knives 67 Optional equipment 235 Changing press chamber height 100 General 235 P Parking the machine Safety 179 Pick up 58 Pre chamber density setting 89 Preface Symbols used 7 Preparation for road transport Bale chute 83 Preparation for use 54 56 58 60 79 T Technical specifications 27 Trouble shooting 239 246 Security systems 252 Tec...

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