Kollmorgen MMC Smart Drive Series, Hardware Manual

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4 Kollmorgen - June 2014
MMC Smart Drive Hardware Manual
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TABLE OF CONTENTS
4 System Power Devices ................................................................................................................. 37
4.1 AC Input Power Requirements............................................................................................... 37
4.2 Protection ............................................................................................................................... 40
4.2.1 Motor Overload Protection............................................................................................ 40
4.2.2 Motor Thermal Protection ............................................................................................. 40
4.2.3 24VDC Input Power Protection (460V SD Only) .......................................................... 41
4.2.4 S200-DLS Drive Protection Requirements ................................................................... 41
4.2.5 230V Smart Drive (SD) Protection Requirements ........................................................ 43
4.2.6 460V Smart Drive (SD & SDN) Protection Requirements ............................................ 45
4.3 Line Reactors ......................................................................................................................... 51
4.3.1 Specifications and Dimensions for Required Line Reactors......................................... 52
4.4 Isolation Transformers ........................................................................................................... 59
4.5 External Shunts...................................................................................................................... 60
4.5.1 Choosing External Shunts ............................................................................................ 60
4.5.2 Mounting External Shunts ............................................................................................ 62
4.5.3 Connecting Shunt Modules .......................................................................................... 69
4.5.3.1 230V, 1-Phase MMC Smart Drive Shunt Wiring ................................................. 69
4.5.3.2 460V, 3-Phase MMC Smart Drive (-SD) Shunt Wiring........................................ 71
4.6 Line Filters.............................................................................................................................. 72
4.6.1 Line Filters and CE Compliance ................................................................................... 72
4.6.2 Dimensions for 230V Line Filters.................................................................................. 77
4.6.3 Dimensions for 460V Line Filters.................................................................................. 78
5 230V 3 Phase MMC Smart Drive NextGen ................................................................................... 79
5.1 Control Section Connectors, Switches, LEDs ........................................................................ 82
5.1.1 Status Display............................................................................................................... 82
5.1.2 Node Address Rotary Switches .................................................................................... 82
5.1.3 Digital Link Ports........................................................................................................... 83
5.1.4 Feedback Connectors (F1 & F2) .................................................................................. 85
5.1.4.1 Feedback Connectors (F1 and F2) Details ......................................................... 90
5.1.4.2 Feedback Port (F1/F2) to Motor Cables.............................................................. 95
5.1.5 Drive I/O Connectors (IO1 & IO2)............................................................................... 100
5.2 Power Section Connectors................................................................................................... 104
5.2.1 DC Power Connector.................................................................................................. 104
5.2.1.1 "EN" requirements and Safe-off Operation ....................................................... 104
5.2.2 AC Power Connector .................................................................................................. 105
5.2.2.1 Line Fusing........................................................................................................ 105
5.2.3 Motor/Brake Connector .............................................................................................. 106
5.2.3.1 Motor/Brake Cables .......................................................................................... 108
5.2.3.2 Motor Chokes.................................................................................................... 108
5.2.4 DC Bus/Regen Connector .......................................................................................... 109
5.2.4.1 Bus/Regen Connections ................................................................................... 109
5.2.4.2 External Regen Resistors ................................................................................. 110
5.3 Specifications - 230V MMC Smart Drive NextGen............................................................... 111
5.3.1 General Data .............................................................................................................. 111
5.3.2 Physical and Electrical Data ....................................................................................... 116
5.4 Dimensions .......................................................................................................................... 117
6 460V 3 Phase MMC Smart Drive NextGen ................................................................................. 121
6.1 Control Section Connectors, Switches, LEDs ...................................................................... 124
6.1.1 Status Display............................................................................................................. 124
6.1.2 Node Address Rotary Switches .................................................................................. 124
6.1.3 Digital Link Ports......................................................................................................... 125
6.1.4 Feedback Connectors (F1 & F2) ................................................................................ 127