Kollmorgen MMC Smart Drive Series Hardware Manual Download Page 13

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Kollmorgen - June 2014

MMC Smart Drive Hardware Manual

INTRODUCTION TO THE MMC SMART DRIVE

1.4

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Summary of Contents for MMC Smart Drive Series

Page 1: ...rol Hardware Manual Keep all product manuals as a product component during the life span of the product Pass all product manuals to future users owners of the product Version 6 3 Catalog No M 1301 552...

Page 2: ......

Page 3: ...te 10 2007 PiCPro V16 1 SP2 Added MMC D8 05 2008 PiCPro V16 1 SP3 Added 4 analog drives various manual updates 09 2008 PiCPro V17 0 Added S200 DLS Drives 12 2008 PiCPro V17 0 Rev 1 fixed various typos...

Page 4: ...plied including but not limited to implied warranties of merchantability and fitness for a particular purpose It is the responsibility of the product user to determine the suitability of this product...

Page 5: ...art Drive 19 3 3 Handling an MMC Smart Drive 19 3 4 Inspecting the Smart Drive Before Installation 19 3 5 Complying with European Directives 20 3 6 Conforming with UL and cUL Standards 20 3 7 General...

Page 6: ...nsions for 460V Line Filters 78 5 230V 3 Phase MMC Smart Drive NextGen 79 5 1 Control Section Connectors Switches LEDs 82 5 1 1 Status Display 82 5 1 2 Node Address Rotary Switches 82 5 1 3 Digital Li...

Page 7: ...ed MMC SD Only 171 7 1 5 Digital Link Ports Digital Interfaced MMC SD Only 172 7 1 6 Feedback Connectors F1 F2 174 7 1 6 1 Feedback Connectors F1 and F2 Details 179 7 1 6 2 Feedback Port F1 F2 to Moto...

Page 8: ...ves 259 8 4 5 Physical Electrical Data for 460V Size 4 Smart Drives 262 8 4 6 Physical Electrical Data for 460V Size 5 Smart Drives 265 8 4 7 Physical Electrical Data for 460V Size 6 Smart Drives 268...

Page 9: ...35 13 2 2 Installing into a 460V MMC SD Drive 335 13 3 System Wiring Guidelines 336 13 4 Starting an Operation 337 13 4 1 Connecting the Drive Resident Digital MMC Control to the Application 337 13 4...

Page 10: ...8 Kollmorgen June 2014 MMC Smart Drive Hardware Manual TABLE OF CONTENTS...

Page 11: ...d environmental information for general power control cabinet ground ing heat control and handling Procedures for mounting wiring and connecting the MMC Smart Drive and stan dard Kollmorgen motors rec...

Page 12: ...0 Kollmorgen June 2014 MMC Smart Drive Hardware Manual INTRODUCTION TO THE MMC SMART DRIVE Ethernet Application Specific Function Block Manual General Purpose Application Specific Function Block Manua...

Page 13: ...al Kollmorgen representative for Sales and order support Product technical training Warranty support Support service agreements Kollmorgen Technical Support can be reached In the United States telepho...

Page 14: ...12 Kollmorgen June 2014 MMC Smart Drive Hardware Manual INTRODUCTION TO THE MMC SMART DRIVE...

Page 15: ...are involved with this equipment in any way should become totally familiar with this information prior to operating 2 1 1 User Responsibility It is the responsibility of the user to ensure that the pr...

Page 16: ...sonal or plant safety It should be noted that the use of safety signs does not replace the need for appropriate accident prevention measures Always read and follow the instructions based upon the leve...

Page 17: ...ces are installed and operative and all doors which carry warning labels are closed and locked Ensure that all personnel are clear of those areas indicated as potentially hazard ous Remove from the op...

Page 18: ...onto the control equip ment or its peripheral equipment Horseplay around the control system and its associated equipment is dangerous and should be prohibited Never operate the equipment outside spec...

Page 19: ...or wiring On completion close and lock panel doors All covers on junction panels should be fastened closed before leaving any job Never operate any controls while others are performing maintenance on...

Page 20: ...iately after they occur Never attempt to clean a control system while it is operating Never use water to clean control equipment unless you are certain that the equip ment has been certified as sealed...

Page 21: ...shipping and handling However like any electronic device the circuitry can be destroyed by Conditions exceeding those detailed in the specifications tables shown in the Specifications sections in thi...

Page 22: ...essible to an operator or unskilled person in order to comply with UL and CE requirements A NEMA 4X enclosure exceeds these requirements providing protection to IP66 The environmental conditions must...

Page 23: ...or controls are installed separate them from the drive by doing one of the following Place them near the top of the control cabinet so their heat output rises away from the MMC Smart Drive Put them in...

Page 24: ...hreaded mounting studs to the back of the enclosure 2 Brush off any non conductive materials e g paint from the studs 3 Remove any non conductive materials from the front of the subpanel 4 Position th...

Page 25: ...bus in one and only one of the cabinets as the com mon ground bus for all of the cabinets in the system 3 Connect the ground wires from the ground bus in each individual cabinet ground bus to the desi...

Page 26: ...s drives etc should also have good electrical contact with the SPG Metal enclosures of power supplies drives etc should also have good electrical contact with the SPG Devices to be connected directly...

Page 27: ...s connected to the MMC Smart Drive are connected to Single Point Ground SPG Failure to do so may result in erratic operation or damage to the MMC Smart Drive and devices connected to it Examples of de...

Page 28: ...particularly important for attenuation of higher frequency emissions 5 30 MHz 24V COM BR BR W V U L2 L1 B B CAUTION Risk ofElectricShock High Voltagemayexist up to 10 minutesafter removing power P 1 I...

Page 29: ...dations Provide a large enough ground bar to connect all wires with no more than two wires per connection Clamp motor power cable shield for EMC termination 3 11 2 Grounding Multiple Drives in the Sam...

Page 30: ...onal 3 fuses SCPD 4 motor control 5 line reactor as required 6 line filter optional 7 device protection fuses as required 8 drive 9 shunt resistors optional 3 12 1 Recommended Signal Separation Kollmo...

Page 31: ...d Removal All power to the Smart Drive 24 Vdc and main AC power must be removed before connecting disconnecting feedback cable connectors at the Smart Drive F1 and F2 connector or at the motor feedbac...

Page 32: ...13 Wiring the Drive These procedures assume you have bonded and mounted your MMC Smart Drive to the subpanel and that there is no power applied to the system 3 13 1 Sizing the 24V Power Supply When yo...

Page 33: ...device protection fusing 460V models Only high speed type fuses provide proper protection Refer to the Specifications sections in Chapter 4 of this manual for device and conductor requirements Clamp t...

Page 34: ...r the Digital Interfaced MMC SD Plug the one 15 pin D shell Feedback cable into the FBK1 connector Plug the 26 pin D shell Drive I O cable into the I O connector Tighten the attachment screws for all...

Page 35: ...ectors and terminal assignments 5 Tighten each terminal screw WARNING FEEDBACK DEVICE DAMAGE Feedback Cable Installation and Removal All power to the Smart Drive 24 Vdc and main AC power must be remov...

Page 36: ...YSM Series motors are shielded and the power cable is designed to be terminated at the drive during installation A small portion of the cable jacket is removed which exposes the shield braid The expo...

Page 37: ...erminating Incoming AC Power Mains Cable for 460V SD Drive Cable Jacket Shield Clamp Screw Clamp Screw FROM MAINS Cable Jacket Maximum 10 cm from the Edge of the Drive TO MOTOR Cable Clamp Shield Clam...

Page 38: ...Smart Drive Hardware Manual INSTALLING THE MMC SMART DRIVE Figure 3 6 Terminating Power Cables for 460V SDN Drive A C P W R Shield Bracket Cable Clamp Cable Drive Note Shield Bracket Cable Clamp s Ca...

Page 39: ...WER DEVICES 4 System Power Devices 4 1 AC Input Power Requirements The MMC Smart Drive is powered from an external AC power source The power required for each 230V drive type is listed in Table 4 1 Th...

Page 40: ...former requirement Input Voltage 120VAC Input Voltage 230VAC Input Voltage 120VAC Input Voltage 230VAC MMC SD 0 5 230 5 3 5 3 75 5 1 5 1 MMC SD 1 0 230 9 5 9 5 1 5 75 2 1 5 MMC SD 2 0 230 18 10 18 10...

Page 41: ...MMC SD 16 0 460 24 2 21 1 10 0 25 0 MMC SD 24 0 460 38 0 33 1 16 0 39 5 MMC SD 30 0 460 53 0 46 0 22 0 55 0 MMC SD 42 0 460 70 0 70 0 29 0 73 0 MMC SD 51 0 460 84 0 73 0 35 0 87 0 MMC SD 65 0 460 105...

Page 42: ...must be followed One of the following temperature sensing devices must be installed in the motor A thermostat normally closed contacts rated at 10ma 3 3VDC or greater The thermostat s contact will op...

Page 43: ...tection must be provided in accordance with NFPA 79 7 2 3 and 7 2 10 Supplemental UL1007 protectors shall not be used to provide Branch Cir cuit Protection When using the S200 DLS Drive the fuse that...

Page 44: ...m Table 4 3 These fuses meet all of the requirements for both Short Circuit Protection and Over Current Protection and may be used on Branch Circuits that supply up to 100 000 RMS symetrical short cir...

Page 45: ...cuit Over Current Protection this protection helps minimize damage to the Smart Drive and helps protect the wiring between the Smart Drive and the Over Current Protection Device in the case of a susta...

Page 46: ...and 100 000 RMS symetrical short circuit amperes 240V maximum the fuse type provided for Protection has Clearing I 2 t restrictions and must meet the following requirements meet both of the requireme...

Page 47: ...LPJ 15SP 10A LPJ 10SP 15A LPJ 15SP MMC SD 2 0 230 20A LPJ 20SP 30A LPJ 30SP 20A LPJ 20SP f 30A LPJ 30SP 20A LPJ 20SP 30A LPJ 30SP MMC SD 3 0 230 20A LPJ 20SP 30A LPJ 30SP 20A LPJ 20SP f 30A LPJ 30SP 2...

Page 48: ...e in Table 4 5 have an interrupt capability no less than the short circuit rating Prospective Short circuit Symetrical Amperes of the Branch Circuit supplying the drive Restricted If the Branch Circui...

Page 49: ...the drive Use a Short circuit Protection fuse typically a semiconductor fuse that has a Clearing I 2 t rating not greater than that shown in Table 4 5 and a current rat ing greater than the Over Curre...

Page 50: ...5 000A 2 s 212A 176A N A f DFJ80 N A f DFJ60 MMC SD 42 0 460 15 000A2 s 280A 233A HSJ125 DFJ125 HSJ100 DFJ100 MMC SD 51 0 460 83 700A 2 s 336A 280A HSJ150 DFJ150 HSJ110 DFJ110 MMC SD 65 0 460 83 700A...

Page 51: ...ese fuses can be found in Table 4 6 on page 50 e Listed devices are UL Recognized These fuses have an Interrupt current of 100 000A f Combination fuse not available from Ferraz for this drive ATTENTIO...

Page 52: ...DFJ30 M 3000 0194 30 Amp M 1016 1046 DFJ35 M 3000 0195 60 Amp M 1016 0612 DFJ40 M 3000 0196 60 Amp M 1016 0612 DFJ45 M 3000 0197 60 Amp M 1016 0612 DFJ60 M 3000 0198 60 Amp M 1016 0612 DFJ80 M 3000 01...

Page 53: ...NOTE Multiple drives or inverters on a common power line require one reactor per drive Individual reactors provide filtering between each drive and thereby reduce crosstalk and also provide optimum s...

Page 54: ...for Required Line Reactors Table 4 7 MMC SD 12 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 25A 52W 1 2 mH 14 lbs M 1302 7373 7 25 MAX 2 35 3 43 0 38...

Page 55: ...e 4 8 MMC SD 16 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 35A 54W 0 8 mH 16 lbs M 1302 7374 7 25 MAX 2 63 4 00 0 38 x 0 75 4 SLOTS LABEL WIRE RANGE...

Page 56: ...e 4 9 MMC SD 24 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 45A 62W 0 7 mH 28 lbs M 1302 7375 9 00 MAX 3 16 4 75 0 38 x 0 75 4 SLOTS LABEL WIRE RANGE...

Page 57: ...ne 2014 55 MMC Smart Drive Hardware Manual SYSTEM POWER DEVICES Table 4 10 MMC SD 30 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 55A 67W 0 5 mH 27 lbs...

Page 58: ...June 2014 MMC Smart Drive Hardware Manual SYSTEM POWER DEVICES Table 4 11 MMC SD 42 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 80A 86W 0 4 mH 51 lbs...

Page 59: ...ne 2014 57 MMC Smart Drive Hardware Manual SYSTEM POWER DEVICES Table 4 12 MMC SD 51 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 100A 84W 0 3 mH 51 lb...

Page 60: ...June 2014 MMC Smart Drive Hardware Manual SYSTEM POWER DEVICES Table 4 13 MMC SD 65 460 Line Reactor Specifications Fundamental Amperage Power Loss Inductance Weight Part Number 130A 180W 0 2 mH 57 lb...

Page 61: ...system kW total For an autotransformer ensure that the phase to neutral ground voltages do not exceed the input voltage ratings of the drive If you are using the Motions Solutions Sizing Software the...

Page 62: ...osing External Shunts Refer to section 4 5 2 on page 62 for information on mounting External Shunts Refer to section 4 5 3 on page 69 for information on connecting External Shunts 4 5 1 Choosing Exter...

Page 63: ...would be delivered to the shunt resistor for your application Number calculated in Step 2 above Absorption Energy from the drive Specifications table in either Chapter 5 or 6 Watt seconds Watt seconds...

Page 64: ...er 8kW Peak Power 820 V 250 sec Time Constant 121 mm x 93 mm x 705 mm M 1302 7049 95 300W Reduced Size Panel Mount M 3000 0505 MMC SD 6 0 460 MMC SD 8 0 460 50 1400W Cont Power 17kW Peak Pow er 850V 2...

Page 65: ...rt Drive Hardware Manual SYSTEM POWER DEVICES EXTERNAL SHUNTS ON SMART DRIVE NEXTGEN SDN DRIVES For a detailed description of these shunts refer to the Kollmorgen AKD S700 Accessories Manual which can...

Page 66: ...64 Kollmorgen June 2014 MMC Smart Drive Hardware Manual SYSTEM POWER DEVICES Figure 4 2 Mounting Dimensions for 230V Active Shunt Kit P N M 3000 1346...

Page 67: ...sions for 460V External Shunt P N M 1302 7049 Figure 4 5 Mounting Dimensions for 460V External Shunt P N M 1302 7060 2 52 in 64 mm 3 66 in 93 mm 4 76 in 121 mm 20 71 in 526 mm 23 82 in 605 mm 0 5 5 x...

Page 68: ...SYSTEM POWER DEVICES Figure 4 6 Mounting Dimensions for 460V External Shunt P N M 1302 7061 11 81 in 300 mm 5 91 in 150 mm 6 73 in 171 mm 20 70 in 526 mm 0 5 5 x 19 80 in 503 mm 21 65 in 550 mm 13 62...

Page 69: ...YSTEM POWER DEVICES Figure 4 7 Mounting Dimensions for 460V External Shunt P N M 1302 7063 11 81 in 300 mm 5 91 in 150 mm 6 73 in 171 mm 20 70 in 526 mm 0 5 5 x 8 19 80 in 503 mm 21 65 in 550 mm 13 62...

Page 70: ...175 30 60 5 3 9 5 500 M 3000 1344 SHUNT RESISTOR 300W 38 OHMS 215 196 175 30 60 5 3 9 5 500 M 3000 0504 SHUNT RESISTOR 150W 130 OHMS 210 197 170 22 41 4 3 6 5 500 M 3000 0505 SHUNT RESISTOR 300W 95 OH...

Page 71: ...wires as short as possible Use shielded twisted cable ground shield at shunt and drive Use shielded metal conduit ground conduit at shunt and drive When two shunt modules are connected in parallel th...

Page 72: ...Drive Hardware Manual SYSTEM POWER DEVICES Figure 4 9 230V 1 Phase MMC Smart Drive Shunt Wiring DC RES RES DC DC BUS GND BRAKING B B L1 L2 U V W MMC SMART DRIVE CENTURION DSA CENTURION DSM DYNAMIC BR...

Page 73: ...Shunt module regen resistor Refer to Figure 4 11 for wiring an Passive Shunt Module to this drive Figure 4 11 460V 3 Phase MMC Smart Drive SD Shunt Wiring 230V MMC Smart Drive Bus Regen Connector B B...

Page 74: ...surface The filter must be mounted close to the drive input terminals If the distance exceeds 2 feet 600 mm then a shielded cable should be used to connect the drive and filter rather than a wire The...

Page 75: ...le to route the interference currents at low impedance back to the interference sources the filter the power unit and the contact area of the motor cable shield must have a junction with the common mo...

Page 76: ...5244 7A 480V 3 Phase MMC SD 1 3 460 MMC SD 2 4 460 M 1302 5241 16A 480V 3 Phase MMC SD 4 0 460 MMC SD 6 0 460 MMC SD 8 0 460 M 1302 5244 30A 480V 3 Phase MMC SD 12 0 460 MMC SD 16 0 460 M 1302 5245 42...

Page 77: ...1 second Temperature 25 to 95 C 25 to 95 C 25 to 95 C Leakage Current 5mA 240V 50 Hz 46mA 240V 50 Hz 200mA 250V 50Hz Electric Strength 2500VAC 1 minute 2500VAC 1 minute 2500VAC 1 minute Power Loss 3 5...

Page 78: ...N for 1 min per hour at TB 40 Test Voltage Phase Phase Phase Ground 2 1 kVDC for 2 sec at 25 C 2 7 kVDC for 2 sec at 25 C Maximum Con nection Cross section 4mm 2 4mm 2 10mm 2 10mm 2 4mm 2 25mm 2 50mm...

Page 79: ...015 6917 SINGLE PHASE 23A M 1015 6918 MEASUREMENT mm in mm in mm in A 170 6 7 214 8 4 214 8 4 A1 152 6 0 192 7 6 192 7 6 A2 9 0 4 11 0 4 11 0 4 B 92 3 6 145 5 7 204 8 0 B1 55 2 2 104 4 1 164 6 6 B2 18...

Page 80: ...Part Number A B C D E F L G H M 1302 5241 190 40 70 20 180 160 185 5 4 M5 M 1302 5244 250 50 70 25 235 220 245 M 1302 5245 270 50 85 30 255 240 265 M 1302 5246 310 50 85 30 295 280 305 M6 M 1302 5247...

Page 81: ...s Digital Link bus Two digit error status display A primary feedback connector F1 containing the following features High density female DB 15 connector Supports the following feedback devices Increme...

Page 82: ...e 2014 MMC Smart Drive Hardware Manual 230V 3 PHASE MMC SMART DRIVE NEXTGEN Six General Purpose DC Inputs sink or source in group of six Two General Purpose DC Outputs sourcing Analog Input Analog Out...

Page 83: ...0 10 24V COM EN BR BR U V W Ri L1 L2 L3 RB DC RB 2 I O I N O U T 1 F F 2 D C P W R M O T O R R E G E N A C P W R CAUTION Risk of Electrical Shock High voltage may exist up to 5 minutes after removing...

Page 84: ...ate the Drive s current operating condition including error codes Refer to the PiCPro Help for the description of the various display conditions 5 1 2 Node Address Rotary Switches Two rotary switches...

Page 85: ...r Digital Link devices Connect a cable from another Digital Link device s OUT port to the Drive s IN port and another cable from the Drive s OUT port to the next Digital Link device s IN port Pin desc...

Page 86: ...ut 4 Not Used N A 5 Not Used N A 6 Transmit Out 7 Not Used N A 8 Not Used N A Connector Shield Provides a path for the ground signal to an ex ternal single point ground In OUT Connector 1 Transmit Out...

Page 87: ...d Cables are described in Table 5 10 Breakout Box dimensions are shown in Figure 5 2 Breakout Board dimensions are shown in Figure 5 3 Feedback Port to Motor Cables are described in section 5 1 4 2 on...

Page 88: ...Sin Sin Cos Cos Resolver stator feedback sig nals 12 13 14 15 Resolver Outputs Carrier Carrier Resolver rotor excitation sig nals 6 7 Temperature Input Temperature Thermostat normally closed or Thermi...

Page 89: ...485 Clock N U 4 5V Sense e e Use of Sense Lines is optional except if connecting to a Hiperface encoder see footnote h below N U In 5 5V Sense e N U 6 I1 RS 485 Data N U Com Carrier Note f f Pins 6 a...

Page 90: ...14 15 6 7 Motor Com mutation Hall Sensor Inputs S1 S2 S3 Hall device input signals that are used to initialize the motor commutation angle They con sist of a 74HC14 input with a 10 s filter and a 2 2...

Page 91: ...ed F1 encoder is not used in which case emu lated I and I are output on F2 pins 6 7 In Out b b This pin is an Input when F2 is configured for Encoder Input an Output when F2 is configured for Emulated...

Page 92: ...t both Either F1 or F2 can be designated in PiCPro as the motor feedback connector F1 can be interfaced to an incremental encoder sinewave encoder resolver or SFD encoder The signals from the F1 conne...

Page 93: ...ngle or multi turn Stegmann Hiperface single or multi turn BiSS single or multi turn SFD Incremental Encoder a Drive Feedback Configuration 2 and 3 in PiCPro Drive Setup F1 Externally mounted feedback...

Page 94: ...S1 a Yellow Twisted N C N A White Yellow Pair 2 S2 a RS 485 Clock Brown Twisted 3 S3a RS 485 Clock White Brown Pair 4 5V Sense Violet Twisted 5 5V Sense White Violet Pair 6 RS 485 Data Com Carrier Bl...

Page 95: ...ion Any combina tion of breakout board and feedback cable can be used on F1 F2 except a feed back cable on F1 and a breakout board on F2 N A M 1302 6970 Drive F1 F2 Port Breakout Box b b The Breakout...

Page 96: ...lmorgen June 2014 MMC Smart Drive Hardware Manual 230V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 5 2 Feedback Port F1 and F2 Breakout Box Dimensions Figure 5 3 Feedback Port F1 and F2 Breakout Board Dime...

Page 97: ...to section 10 1 on page 305 Table 5 11 F1 F2 to AKM DDR Motor Cables a a XX in the above table denotes the length of the cable in meters Standard XX values are 01 03 06 09 and 12 Hi Flex cables are a...

Page 98: ...ellow Black 13 A 4 A Brown 14 B 1 B Brown Black 15 B 2 B Orange 6 I 5 I Orange Black 7 I 6 I Green 1 S1 a 15 S1 Black 2 S2 a 16 S2 White 3 S3 a 17 S3 Blue 8 Temperature 8 Temperature Blue Black 9 Temp...

Page 99: ...ite Blue 15 Cos 1 Cos Red 6 RS 485 Data 5 RS 485 Data White Red 7 RS 485 Data 13 RS 485 Data Black 2 RS 485 Clock 8 RS 485 Clock White Black 3 RS 485 Clock 15 RS 485 Clock Yellow 8 Temperature 7 Tempe...

Page 100: ...ale Connector to MMC Smart Drive Connector to Motor Wire Color Pin Number Signal Type Pin Number Signal Type Yellow 12 Sin 8 Sin White Yellow 13 Sin 4 Sin Blue 14 Cos 7 Cos White Blue 15 Cos 3 Cos Bla...

Page 101: ...noted D sub 15 Pin HD Male Connector to MMC Smart Drive Connector to Motor Wire Color Pin Number Signal Type Pin Number Signal Type Reda 10 5V Source 1 5V Source Drain a 11 Common 2 Common Green b 7...

Page 102: ...ed IO1 and IO2 on the front of the Drive provide connection between various devices and the Drive These connectors provide one Analog Input one Analog Output two Fast Inputs a relay output six General...

Page 103: ...POUTs 7 8 Relay Output Mechanical Relay Output 9 10 Fast Inputs 24VDC nominal Inputs configurable as Sinking or Sourcing Used for latching encoder position 1 2 Fast Input Sink Source This pin determin...

Page 104: ...ut 1 FASTIN1 Input 7 In 1 Analog In Analog Input In Dual 10 pin Pluggable Screw terminal Connector 2 FASTIN2 Input 8 In 2 Analog In In 3 FASTIN Sink Source In 3 Analog Out Analog Output Out 4 GPIN1 In...

Page 105: ...IN S S Sourcing Input GPIN1 6 GPIN S S Sinking Input To Drive To Drive Analog In Analog In External Source Drive Drive GPOUT2 Drive Output Device From Output Device GPOUT 24 COM Analog Input Device An...

Page 106: ...erform a Safe off fault if the following two conditions are met The drive is enabled by the application The EN input pin is not at 24Vdc The general sequence of operation of the Safe off function is a...

Page 107: ...e On the 3A 6A and 12A Drives the AC Power Connections are located on the lower four pins of the AC Power Regen Connector with Ground located at the bottom followed by L3 L2 and L1 5 2 2 1 Line Fusing...

Page 108: ...ake Relay Motor brake control a a This output can be defined and used as a General Purpose Output in PiCPro Output3 but is typically defined as the Motor Brake Control In 6 pin Plugable Screw Terminal...

Page 109: ...rgen June 2014 107 MMC Smart Drive Hardware Manual 230V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 5 5 BR and BR Wiring Examples BR BR Using External Power Source Brake 1N4004 Drive 24VDC Control Brake 24...

Page 110: ...etailed description of these chokes refer to the Kollmorgen AKD S700 Accessories Manual which can be found at www kollmorgen com Table 5 21 Motor Connector to AKM DDR Motor Cables a a XX in the above...

Page 111: ...Bus Regen Connections Use the following guidelines when making connections to the Bus Regen Connector To use the Regen resistor contained within the Drive 12A and 24A Drives only connect Ri to RB wit...

Page 112: ...w kollmorgen com Table 5 24 External Regen Resistors For Drive Shunt Resistor Module Part Number MMC SDN 0 9 230 D MMC SDN 1 8 230 D MMC SDN 3 6 230 D 33 100W Cont Power 160W Peak Power BAFP 100 33 33...

Page 113: ...s 24A Drive 7 in lbs Recommended tightening torque for DC PWR connector 4 in lbs Recommended tightening torque for Drive I O connectors 2 in lbs Commutation Three Phase Sinusoidal Current Regulator Di...

Page 114: ...24VDC Input Voltage Range 24 VDC 10 Typical Input Current does not include Brake Output current 3A Drive 0 5A 6A Drive 0 6A 12A Drive 0 7A 24A Drive 1 0A Typical Input Wattage 15 6 W Inrush Current N...

Page 115: ...ts sec The encoder SIN COS signals are electrically squared and retransmitted as A B The index mark I is synthesized by the Drive Absolute position information is not available via the Encoder Emulati...

Page 116: ...r output Voltage range 24VDC 15 10 Time delay on for resistive loads 50 sec max Time delay off for resistive loads 50 sec max Leakage current in off state 0 5 mA max Relay Output on Control Board Conf...

Page 117: ...eneral Purpose Analog Output Output Characteristics 10VDC to 10VDC 16 bit effective resolution Digital Link In Out Ports In port Sends and receives high speed data to and from connect ed MMC SD s Out...

Page 118: ...3 82 7 60 Number of Phases 1 or 3 Input Voltage VAC 100 240 Input Frequency Hz 47 63 a Input Current Amps RMS 5 0 2 3 9 9 4 6 12 9 2 24 18 3 Maximum Inrush Amps 0 Peak 10 10 10 20 Power Loss Watts 31...

Page 119: ...the drive to the panel with 10 bolts and 10 star washers to ensure proper ground connection Peak Output Power 1sec Input 120 VAC Watts 937 1 875 3 125 5 000 Input 240 VAC Watts 1 875 3 750 6 250 10 00...

Page 120: ...ware Manual 230V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 5 6 3 and 6 Amp Drives Front View 2 25 in 57 mm 50 in 12 70 mm 6 30 in 160 mm 177 in 4 5 mm 6 63 in 168 mm 181 in 4 6mm 394 in 10 0 mm 315 in 8...

Page 121: ...ardware Manual 230V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 5 7 12 Amp Drive Front View 2 97 in 76 mm 50 in 12 70 mm 7 40 in 188 mm 177 in 4 5 mm 7 73 in 196 mm 181 in 4 6 mm 362 in 9 2 mm 315 in 8 mm...

Page 122: ...Hardware Manual 230V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 5 8 24 Amp Drive Front 3 78 in 96 mm 9 71 in 247 mm 177 in 4 5 mm 1 26 in 32 mm 315 in 8 mm 9 36 in 237 7 mm Depth to front surface of Driv...

Page 123: ...The Drive s Control Section features the following Connects to Kollmorgen s Digital Link bus Two digit error status display A primary feedback connector F1 containing the following features High dens...

Page 124: ...ASE MMC SMART DRIVE NEXTGEN Two pluggable 10 pin screw terminal connectors Two Fast DC Inputs sink or source in group of two Six General Purpose DC Inputs sink or source in group of six Two General Pu...

Page 125: ...MART DRIVE NEXTGEN Figure 6 1 Front Panel SDN Drives S1 S2 1 I O 1 1 10 10 24V COM EN BR BR U V W Ri L1 L2 L3 RB DC RB 2 I O I N O U T 1 F F 2 D C P W R M O T O R R E G E N A C P W R CAUTION Risk of E...

Page 126: ...ate the Drive s current operating condition including error codes Refer to the PiCPro Help for the description of the various display conditions 6 1 2 Node Address Rotary Switches Two rotary switches...

Page 127: ...r Digital Link devices Connect a cable from another Digital Link device s OUT port to the Drive s IN port and another cable from the Drive s OUT port to the next Digital Link device s IN port Pin desc...

Page 128: ...Out 4 Not Used N A 5 Not Used N A 6 Transmit Out 7 Not Used N A 8 Not Used N A Connector Shield Provides a path for the ground signal to an ex ternal single point ground In OUT Connector 1 Transmit Ou...

Page 129: ...d Cables are described in Table 6 10 Breakout Box dimensions are shown in Figure 6 2 Breakout Board dimensions are shown in Figure 6 3 Feedback Port to Motor Cables are described in section 6 1 4 2 on...

Page 130: ...Sin Sin Cos Cos Resolver stator feedback sig nals 12 13 14 15 Resolver Outputs Carrier Carrier Resolver rotor excitation sig nals 6 7 Temperature Input Temperature Thermostat normally closed or Thermi...

Page 131: ...485 Clock N U 4 5V Sense e e Use of Sense Lines is optional except if connecting to a Hiperface encoder see footnote h below N U In 5 5V Sense e N U 6 I1 RS 485 Data N U Com Carrier Note f f Pins 6 a...

Page 132: ...14 15 6 7 Motor Com mutation Hall Sensor Inputs S1 S2 S3 Hall device input signals that are used to initialize the motor commutation angle They con sist of a 74HC14 input with a 10 s filter and a 2 2...

Page 133: ...ted F1 encoder is not used in which case emu lated I and I are output on F2 pins 6 7 In Out b b This pin is an Input when F2 is configured for Encoder Input an Output when F2 is configured for Emulate...

Page 134: ...ot both Either F1 or F2 can be designated in PiCPro as the motor feedback connector F1 can be interfaced to an incremental encoder sinewave encoder resolver or SFD encoder The signals from the F1 conn...

Page 135: ...ingle or multi turn Stegmann Hiperface single or multi turn BiSS single or multi turn SFD Incremental Encoder a Drive Feedback Configuration 2 and 3 in PiCPro Drive Setup F1 Externally mounted feedbac...

Page 136: ...1 S1 a Yellow Twisted N C N A White Yellow Pair 2 S2 a RS 485 Clock Brown Twisted 3 S3a RS 485 Clock White Brown Pair 4 5V Sense Violet Twisted 5 5V Sense White Violet Pair 6 RS 485 Data Com Carrier B...

Page 137: ...tion Any combina tion of breakout board and feedback cable can be used on F1 F2 except a feed back cable on F1 and a breakout board on F2 N A M 1302 6970 Drive F1 F2 Port Breakout Box b b The Breakout...

Page 138: ...lmorgen June 2014 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 6 2 Feedback Port F1 and F2 Breakout Box Dimensions Figure 6 3 Feedback Port F1 and F2 Breakout Board Dime...

Page 139: ...o section 10 1 on page 305 Table 6 11 F1 F2 to AKM DDR Motor Cables a a XX in the above table denotes the length of the cable in meters Standard XX values are 01 03 06 09 and 12 Hi Flex cables are ava...

Page 140: ...Yellow Black 13 A 4 A Brown 14 B 1 B Brown Black 15 B 2 B Orange 6 I 5 I Orange Black 7 I 6 I Green 1 S1 a 15 S1 Black 2 S2 a 16 S2 White 3 S3 a 17 S3 Blue 8 Temperature 8 Temperature Blue Black 9 Tem...

Page 141: ...hite Blue 15 Cos 1 Cos Red 6 RS 485 Data 5 RS 485 Data White Red 7 RS 485 Data 13 RS 485 Data Black 2 RS 485 Clock 8 RS 485 Clock White Black 3 RS 485 Clock 15 RS 485 Clock Yellow 8 Temperature 7 Temp...

Page 142: ...Male Connector to MMC Smart Drive Connector to Motor Wire Color Pin Number Signal Type Pin Number Signal Type Yellow 12 Sin 8 Sin White Yellow 13 Sin 4 Sin Blue 14 Cos 7 Cos White Blue 15 Cos 3 Cos Bl...

Page 143: ...s noted D sub 15 Pin HD Male Connector to MMC Smart Drive Connector to Motor Wire Color Pin Number Signal Type Pin Number Signal Type Reda 10 5V Source 1 5V Source Drain a 11 Common 2 Common Green b 7...

Page 144: ...ed IO1 and IO2 on the front of the Drive provide connection between various devices and the Drive These connectors provide one Analog Input one Analog Output two Fast Inputs a relay output six General...

Page 145: ...POUTs 7 8 Relay Output Mechanical Relay Output 9 10 Fast Inputs 24VDC nominal Inputs configurable as Sinking or Sourcing Used for latching encoder position 1 2 Fast Input Sink Source This pin determin...

Page 146: ...ut 1 FASTIN1 Input 7 In 1 Analog In Analog Input In Dual 10 pin Pluggable Screw terminal Connector 2 FASTIN2 Input 8 In 2 Analog In In 3 FASTIN Sink Source In 3 Analog Out Analog Output Out 4 GPIN1 In...

Page 147: ...IN S S Sourcing Input GPIN1 6 GPIN S S Sinking Input To Drive To Drive Analog In Analog In External Source Drive Drive GPOUT2 Drive Output Device From Output Device GPOUT 24 COM Analog Input Device An...

Page 148: ...erform a Safe off fault if the following two conditions are met The drive is enabled by the application The EN input pin is not at 24Vdc The general sequence of operation of the Safe off function is a...

Page 149: ...the incoming AC power 6 2 2 1 Line Fusing See Table 6 20 for information on recommended fuses and holders See section 4 2 on page 40 for additional information on Drive Protection Table 6 19 Pin Assig...

Page 150: ...M 1016 1046 MMC SDN 7 2 460 DFJ15 M 3000 0191 30 Amp M 1016 1046 MMC SDN 14 4 460 DFJ30 M 3000 0194 30 Amp M 1016 1046 Table 6 21 Pin Assignment for Motor Brake Connector Terminal Label Signal Type S...

Page 151: ...RT DRIVE NEXTGEN Figure 6 5 BR and BR Wiring Examples NOTE Use of a diode as shown or an external RC type snubber is highly recom mended for use with inductive loads especially DC inductive loads BR B...

Page 152: ...tailed description of these chokes refer to the Kollmorgen AKD S700 Accessories Manual which can be found at www kollmorgen com Table 6 22 Motor Connector to AKM DDR Motor Cables a a XX in the above t...

Page 153: ...Connect DC to the connected drive s DCBUS 6 2 4 2 External Regen Resistors Although an internal regen resistor is contained within each Drive there may be applications that require an external regen...

Page 154: ...W Cont Power 320W Peak Power BAFP 200 33 33 250W Cont Power 400W Peak Power BAR 250 33 33 500W Cont Power 800W Peak Power BAR 500 33 33 1 5kW Cont Power 2 4kW Peak Power BAR 1500 33 33 3kW Cont Power...

Page 155: ...rque for DC PWR connector 4 in lbs Recommended tightening torque for Drive I O connectors 2 in lbs Commutation Three Phase Sinusoidal Current Regulator Digital PI 125 sec update rate Velocity Regulato...

Page 156: ...ations 24VDC Input Voltage Range 24 VDC 10 Typical Input Current does not include Brake Output current 1A 3A 6A and 12A Drives 2A 24A Drive Typical Input Wattage 15 6 W Inrush Current Not Specified F1...

Page 157: ...sec The encoder SIN COS signals are electrically squared and retransmitted as A B The index mark I is synthesized by the Drive Absolute position information is not available via the Encoder Emulation...

Page 158: ...r output Voltage range 24VDC 15 10 Time delay on for resistive loads 50 sec max Time delay off for resistive loads 50 sec max Leakage current in off state 0 5 mA max Relay Output on Control Board Conf...

Page 159: ...eneral Purpose Analog Output Output Characteristics 10VDC to 10VDC 16 bit effective resolution Digital Link In Out Ports In port Sends and receives high speed data to and from connect ed MMC SD s Out...

Page 160: ...mber of Phases 3 a Input Voltage VAC 200 480 b Input Frequency Hz 47 63 c Input Current Amps RMS 3 5 6 12 23 Maximum Inrush Amps 0 Peak 10 10 10 20 Power Loss Watts 102 129 153 237 AC Output Specifica...

Page 161: ...onnection Peak Output Power for 1Sec Input 240 VAC KW 1 8 3 75 6 25 10 Input 400 VAC KW 3 6 75 10 4 16 7 Input 480 VAC KW 3 6 7 5 12 5 20 Output Frequency Hz 0 800 Energy Absorbtion Specifications DC...

Page 162: ...are Manual 460V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 6 6 3 6 and 12 Amp Drives Front View 2 76 in 70 mm 50 in 12 70 mm 9 57 in 243 mm 197 in 5 mm 10 08 in 256 mm 197 in 5 mm 413 in 10 5 mm 276 in 7...

Page 163: ...Manual 460V 3 PHASE MMC SMART DRIVE NEXTGEN Figure 6 7 24 Amp Drive Front 4 14 in 105 mm 50 in 12 70 mm 12 05 in 306 mm 217 in 5 5 mm 217 in 5 5 mm 433 in 11 mm 354 in 9 mm 11 50 in 292 mm 2 126 in 54...

Page 164: ...162 Kollmorgen June 2014 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE NEXTGEN...

Page 165: ...or Optional Safe off feature Drive firmware in user upgradeable Flash memory Serial port for communications with PC resident PiCPro Internal switch to control a mechanical brake Green Power LED and ye...

Page 166: ...neral Purpose 24VDC Inputs Four General Purpose 24VDC outputs 10V Analog Input Command Input Analog Interfaced MMC SD only General purpose Analog Input Digital MMC SD only Digital Link digital connect...

Page 167: ...SD 1 2 3 4 8 7 6 5 9 0 1 2 3 4 8 7 6 5 9 0 Node Address Rotary PiCPro Digital Interfaced Connector Miniature Circular on Digital Interfaced MMC SD Analog Interfaced MMC SD only Switches RJ45 MMC SD On...

Page 168: ...ble 7 3 The available PiCPro Port to PC cable is described in Table 7 4 NOTE The functionality and descriptions for the switches connectors and LEDs on the control section of the 460V MMC Smart Drives...

Page 169: ...ble 7 2 PiCPro Port Pin Descriptions Function Notes Pin Receive Data RS232 level signal that receives serial data from the connected PC running PiCPro 1 Transmit Data RS232 level signal that transmits...

Page 170: ...for the PiCPro programming interface Pin descriptions for are provided in Table 7 5 Pin assignments are provided in Table 7 6 The available PiCPro Port to PC cable is described in Table 7 7 Table 7 4...

Page 171: ...o Cable M 1302 8250 not provided described in Table 7 7 on page 171 Table 7 5 PiCPro Port Pin Descriptions Function Notes Pin Receive Data RS232 level signal that receives serial data from the connect...

Page 172: ...IVE Table 7 6 PiCPro Port Pin Assignments Pin Signal In Out Connector Pinout 1 NC N A 9 pin male D sub 2 RS232 Receive Data In 3 RS232 Transmit Data Out 4 Data Terminal Ready Out 5 Signal Ground In Ou...

Page 173: ...e rotating the switch to a setting of 2 on the top switch equals the value of 20 2 x 10 Rotating the switch on the bottom switch to a setting of 5 equals the value of 5 The actual address setting is 2...

Page 174: ...al Control or another Drive Connect the cable from the Drive s OUT port to the next Drives s IN port or from the Standalone MMC Digital Control s B port to the Drive s IN port Refer to the Standalone...

Page 175: ...t Out 4 Not Used N A 5 Not Used N A 6 Transmit Out 7 Not Used N A 8 Not Used N A Connector Shield Provides a path for the ground signal to an ex ternal single point ground In OUT Connector 1 Transmit...

Page 176: ...d Cables are described in Table 7 17 Breakout Box dimensions are shown in Figure 7 2 Breakout Board dimensions are shown in Figure 7 3 Feedback Port to Motor Cables are described in section 7 1 6 2 on...

Page 177: ...als that are used to initialize the motor commuta tion angle when a Heidenhein Sincoder is used as the motor feedback device 12 13 Resolver Inputs Sin Sin Cos Cos Resolver rotor feedback signals used...

Page 178: ...HD D Sub 2 A1 Cos Cos 3 B1 Sine Sin 4 B1 Sine Sin 5 I1 RS 485 Data Ref Mark Carrier Note e e Pins 5 and 10 are In Out for Stegmann Hiperface and Endat Inputs for Digital Incremental SSI BiSS Heidenha...

Page 179: ...te that Hall Sensors cannot be connected to the F1 connector on en hanced Feedback drives 8 12 13 Temperature Input Thermostat normally closed or Thermis tor Phillips KTY84 130 PTC or equivalent recom...

Page 180: ...tsforFeedbackConnector F2 Digital Interfaced MMC SD Only Pin Label In Out Connector Pinout 1 A2 In 15 pin Female HD D Sub 2 A2 In 3 B2 In 4 B2 In 5 I2 In 6 Common In Out 7 9V Out 8 S3 In 9 Do Not Conn...

Page 181: ...ional resolver interface module These signals are conditioned and routed to the Drive I O connector F2 can be designated in PiCPro as the motor feedback connector but only if F1 is not either one or t...

Page 182: ...turn Stegmann Hiperface single or multi turn BiSS single or multi turn Incremental Encoder without commutation hallsb Drive Feedback Configuration 2 and 3 in PiCPro Drive Setup F1 Externally mounted f...

Page 183: ...ow Pair 3 B1 Sine Sin Blue Twisted 4 B1 Sine Sin White Blue Pair 5 I1 RS 485 Data Ref Mark Carrier Black Twisted 10 I1 RS 485 Data Ref Mark Carrier White Black Pair 8 Commutation Track S3 Red Twisted...

Page 184: ...The Breakout Box see Figure 7 2 on page 183 is DIN rail mounted and pro vides screw terminal wire termination Use one of the cables listed in the table to connect between the F1 and or F2 connector an...

Page 185: ...morgen June 2014 183 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 7 2 Feedback Port F1 and F2 Breakout Box Dimensions Figure 7 3 Feedback Port F1 and F2 Breakout Board Dimensi...

Page 186: ...iled in Table 7 18 through Table 7 29 For information on Non Flex versus Hi Flex cables refer to section 10 1 on page 305 Table 7 18 F1 F2 Endat BiSS to AKM DDR Motor Cables For Connection Diagram see...

Page 187: ...Connections Signal Type Yellow 1 COS 9 B White Yellow 2 COS 1 B Blue 3 SIN 11 A White Blue 4 SIN 3 A Black 5 DATA 5 DATA White Black 10 DATA 13 DATA Violet 12 CLOCK 8 CLOCK White Violet 13 CLOCK 15 CL...

Page 188: ...KM DDR Motor Cables For Connection Diagram see Table 7 21 on page 187 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1302 8618 M 1302 8630 3 M 9 8 ft M 1302 8439 M 1302 8450 6 M 19 7 ft M 1302 8619 M 13...

Page 189: ...Connector to MMC Smart Drive Connector to Motor Wire Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Black 1 COS 7 COS White Black 2 COS 3 COS Red 3 SIN 8 SIN White Red 4 SIN 4...

Page 190: ...KM DDR Motor Cables For Connection Diagram see Table 7 23 on page 189 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1302 8590 M 1302 8600 3 M 9 8 ft M 1302 8447 M 1302 8435 6 M 19 7 ft M 1302 8591 M 13...

Page 191: ...Number Jumper Connections Signal Type Yellow 1 A 3 A White Yellow 2 A 4 A Blue 3 B 1 B White Blue 4 B 2 B Black 5 I 5 I White Black 10 I 6 I Violet 12 S1 15 S1 White Violet 13 S2 16 S2 Red 8 S3 17 S3...

Page 192: ...F1 F2 Encoder to LSM MSM Motor Cables For Connection Diagram see Table 7 25 on page 191 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1302 0944 M 1302 5834 3 M 9 8 ft M 1302 0945 M 1302 5835 9 M 29 5 f...

Page 193: ...Number Jumper Connections Signal Type Yellow 1 A 1 A White Yellow 2 A 2 A Blue 3 B 3 B White Blue 4 B 4 B Black 5 I 5 I White Black 10 I 6 I Violet 12 S1 15 S1 White Violet 13 S2 16 S2 Red 8 S3 17 S3...

Page 194: ...MART DRIVE Table 7 26 F1 F2 Encoder to FSM Motor Cables For Connection Diagram see Table 7 27 on page 193 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1301 3927 N A 3 M 9 8 ft M 1301 4011 N A 9 M 29 5...

Page 195: ...nector to Motor Wire Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Black 1 A A A White Black 2 A B A Red 3 B C B White Red 4 B D B Green 5 I E I White Green 10 I F I Gray 14 5...

Page 196: ...le 7 28 F1 F2 Encoder to YSM Motor Cables For Connection Diagram see Table 7 29 on page 195 Length Non Flex P N Hi Flex P N 1 M 3 3 ft M 1301 3983 N A 2 M 6 6 ft M 1302 7675 N A 3 M 9 8 ft M 1301 3984...

Page 197: ...otor Wire Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Black 1 A 9 A White Black 2 A 10 NO JUMPERED PINS A Red 3 B 11 B White Red 4 B 12 B Green 5 I 13 I White Green 10 I 14...

Page 198: ...Type Notes Pins Analog Input On the Analog Interfaced MMC SD this input pro vides analog velocity or torque commands of 0 to 10V Separate scale and offset parameters are used relative to the command...

Page 199: ...B A Out 14 CMD In 26 pin Female HD D Sub 2 FDBK1B A Out 15 CMD In 3 FDBK1B B Out 16 IO24COM In 4 FDBK1B B Out 17 GPIN1 Input1 In 5 FDBK1B I Out 18 GPIN2 Input2 In 6 FDBK1B I Out 19 GPIN3 Input3 In 7 S...

Page 200: ...pair 28 AWG D sub 26 Pin HD Male Connector to MMC Smart Drive I O Port D sub 15 Pin HD Male Connector to MMC Controller Axis I O Port Wire Color Pin Number Signal Type Pin Number Jumper Connection Si...

Page 201: ...Color Notes Pin Signal Color Notes 1 A Black Twisted 17 GPIN1 Violet Twisted 2 A Blk Wht Pair 18 GPIN2 Vio Wht Pair 3 B Red Twisted 19 GPIN3 Pink Twisted 4 B Red Wht Pair 20 GPIN4 Pnk Wht Pair 5 I Gre...

Page 202: ...Breakout Box b b The Drive I O Breakout Box see Figure 7 4 on page 201 is DIN rail mounted and provides screw terminal wire termination Use one of the cables listed in the table to connect between th...

Page 203: ...Kollmorgen June 2014 201 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 7 4 Drive I O Port Breakout Box Dimensions Figure 7 5 Drive I O Port Breakout Board Dimensions...

Page 204: ...oint Ground GPIN GPOUT IO 24 COM IO 24 V To Drive From Drive To Drive GPIN7 GPIN7 Input Device Output Device Sourcing Input GPIN8 GPIN8 Sinking Input To Drive To Drive CMD CMD X3 From F1 Connection 3...

Page 205: ...orgen June 2014 203 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE 7 2 Power Section Connectors This section describes the connectors located on the Power Section left portion of the d...

Page 206: ...be con nected to Pro tective Earth Ground SPG N A In BR Brake Relay Refer to Figure Figure 7 7 Out put5 Relay Out BR Brake Relay Out Three Phase Drive Terminal Label Signal Type Signal Description Pi...

Page 207: ...ll only perform a Safe off fault if the following two conditions are met The drive is enabled by the application The EN input pin is not at 24Vdc The general sequence of operation of a Safe off Drive...

Page 208: ...1 1 2 EN operation on non Safe off Drives If the Drive does not include the Safe off feature regardless of the sequence of operation if the EN ever loses 24Vdc the drive faults and the motor coasts t...

Page 209: ...DC Bus Power from drive to active shunt Out 9 pin non plugable Screw Terminal B L1 AC Power 100 240VAC single phase power in to drive In L2 Protective Ground Must be con nected to Pro tective Earth G...

Page 210: ...3 Protective Ground Must be con nected to Pro tective Earth Ground SPG In U Motor Power Power U phase from the drive to the motor Out V Power V phase from the drive to the motor Out W Power W Phase fr...

Page 211: ...Bus and to an external Regen resistor ADDITIONAL SHUNT RESISTOR INFORMATION Refer to section 4 5 on page 60 for instructions on choosing mounting and connecting Shunt Resistors available from Kollmor...

Page 212: ...rature Range 30o C to 70o C 22o F to 158o F Humidity 5 to 95 non condensing Altitude 1500 m 5000 ft Derate 3 for each 300 m above 1500m Vibration Limits per IEC 68 2 6 Operating Non operating 10 57 Hz...

Page 213: ...24Vdc nominal Drive Enabled Guaranteed On 15 VDC Guaranteed Off 5 VDC Input Current Typical 25mA General Purpose Outputs Configuration 4 optically isolated 24V DC outputs Active high Current sourcing...

Page 214: ...lution Encoder 100 KHz 400 K counts sec The encoder SIN COS signals are electrically squared and retransmitted as A B The index mark I is synthe sized by the drive control DSP Absolute position inform...

Page 215: ...3000 1103 M 3000 1107 M 1302 5091 M 3000 0930 M 1302 8131 M 3000 0462 M 3000 0912 M 3000 0920 M 3000 1112 M 3000 1116 M 1302 8910 M 3000 0459 M 3000 0916 M 3000 0923 M 3000 1104 M 3000 1108 M 1302 50...

Page 216: ...eak Output Current Amps 0 Peak 7 5 7 5 15 15 30 30 30 30 Output Frequency Hz 0 266 0 266 DC Input Power Specifications 24VDC Input Voltage Range 24 VDC 15 10 Typical Input Current 375 mA Typical Input...

Page 217: ...formation to determine mounting hole locations on the drive panel When locating the drive on the panel observe the clearance requirements found in Table 3 1 on page 21 Mount the drive to the panel wit...

Page 218: ...une 2014 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 7 8 500 W Narrow Drive DN Front View 2 96 in 75 18 mm 2 49 in 63 25 mm 1 49 in 37 85 mm 50 in 12 70 mm 9 69 in 246 13 mm...

Page 219: ...2014 217 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 7 9 500 W Standard Drive non DN Front 3 69 in 93 73 mm 3 22 in 81 74 mm 2 22 in 56 34 mm 50 in 12 70 mm 9 69 in 246 13 mm...

Page 220: ...2014 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 7 10 1 2 and 3 kW Narrow Drive DN Front View 3 96 in 100 59 mm 2 49 in 63 25 mm 1 49 in 37 85 mm 50 in 12 70 mm 9 69 in 246 1...

Page 221: ...9 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 7 11 1 2 and 3 kW Standard Drive non DN Front View 4 69 in 119 05 mm 3 22 in 81 74 mm 2 22 in 56 34 mm 50 in 12 70 mm 9 69 in 24...

Page 222: ...Kollmorgen June 2014 MMC Smart Drive Hardware Manual 230V 1 3 PHASE MMC SMART DRIVE Figure 7 12 230V Standard non DN and Narrow DN Drive Side View 6 12 in 155 56 mm 8 79 in 223 27 mm 10 13 in 257 18...

Page 223: ...Encoder with halls not on Enhanced Feed back models Note that halls can be connected to F1 or F2 but not both Stegmann Hiperface encoder High Resolution Resolver 1V p p Sinewave Encoder Endat 2 1 2 2...

Page 224: ...ion of the Power Section connectors are different among the five frame sizes Each frame size is described in detail in the following sections 8 2 1 Size 1 Power Section Connectors This section describ...

Page 225: ...edback Connector F1 Drive I O Connector IO Motor Brake 24V Power Connector J1 24V 24V Mains On Shunt On 24V Com 24V Com Pin 1 2 3 4 5 6 Pin 1 2 3 4 5 6 Connector X101 Mains Connector 24VBRK Brake 24VC...

Page 226: ...from Kollmorgen NOTE The shunt resistor if installed across Ba and Ba will be connected across the DC bus when the DC bus reaches the shunt switch threshold as shown in the specification table or when...

Page 227: ...roper phasing is required Specifical ly it is necessary that U leads V and V leads W Typically L1 L2 and L3 as found in a standard electrical fuse disconnect box are properly phased left to right Conn...

Page 228: ...the drive to activate its Shunt Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and Ba is connected across the DC bus See section A 1...

Page 229: ...e on the 230V MMC Smart Drive Refer to section 7 1 on page 166 for more information Table 8 5 460V Size 1 Motor Brake Connector X101 Signal Type Signal Description Pin Connector Label In Out Connector...

Page 230: ...ctor J1 24V 24V Mains On Shunt On 24V Com 24V Com Pin 1 2 3 4 5 6 24VBRK Brake 24VCOM Motor Brake N C N C Pin 1 2 3 4 5 6 Connector X101 Brake PiCPro Port P1 Feedback Connector F1 Drive I O Connector...

Page 231: ...K Power External Shunt Resis tor used to dissipate energy returned to the drive from motor Ba Out Ba NOTE When wiring Input Power to the drive proper phasing is required Specifical ly it is necessary...

Page 232: ...using PiCPro connect GPOUT3 on the Drive I O IO connector to the Shunt On input on the J1 connector and install the appropriate shunt resistor across the Ba and Ba terminals The shunt resistor will b...

Page 233: ...nt Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and Ba is connected across the DC bus See section A 1 on page 371 for more informat...

Page 234: ...230V MMC Smart Drive Refer to section 7 1 on page 166 for more information Table 8 9 460V Size 2 Motor Brake Connector X101 Signal Type Signal Description Pin Connector Label In Out Connector Power 24...

Page 235: ...ains On Shunt On 24V Com 24V Com Pin 1 2 3 4 5 6 Motor Brake Pin 1 2 3 4 5 6 Connector X101 24VBRK Brake 24VCOM N C N C Brake Located under cover PE PiCPro Port P1 Feedback Connector F1 Drive I O Conn...

Page 236: ...ZK External Shunt Resis tor used to dissipate energy returned to the drive from motor Ba Out Ba NOTE When wiring Input Power to the drive proper phasing is required Specifical ly it is necessary that...

Page 237: ...using PiCPro connect GPOUT3 on the Drive I O IO connector to the Shunt On input on the J1 connector and install the appropriate shunt resistor across the Ba and Ba terminals The shunt resistor will be...

Page 238: ...unt Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and Ba is connected across the DC bus See section A 1 on page 371 for more informa...

Page 239: ...30V MMC Smart Drive Refer to section 7 1 on page 166 for more information Table 8 13 460V Size 3 Motor Brake Connector X101 Signal Type Signal Description Pin Connector Label In Out Connector Power 24...

Page 240: ...hunt On 24V Com 24V Com Pin 1 2 3 4 5 6 Motor Brake Pin 1 2 3 4 5 6 Connector X101 24VBRK Brake 24VCOM N C N C Brake Located under cover PiCPro Port P1 Feedback Connector F1 Drive I O Connector IO Not...

Page 241: ...C1 ZK External Shunt Resis tor used to dissipate energy returned to the drive from motor Ba Out Ba NOTE When wiring Input Power to the drive proper phasing is required Specifical ly it is necessary th...

Page 242: ...using PiCPro connect GPOUT3 on the Drive I O IO connector to the Shunt On input on the J1 connector and install the appropriate shunt resistor across the Ba and Ba terminals The shunt resistor will be...

Page 243: ...unt Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and Ba is connected across the DC bus See section A 1 on page 371 for more informa...

Page 244: ...ut Connector Power 24 VDC brake in put power 1 24VBRK In Brake control Brake connec tions 2 Brake Out 3 Brake In Power 24 VDC common supply and mag net 4 24VCOM Out Not Used 5 N C Not Used 6 Note A 6...

Page 245: ...ives The functionality and descriptions for the switches and connectors on the Control Section of the 460V MMC Smart Drives are the same as those on the 230V MMC Smart Drive Refer to section 7 1 on pa...

Page 246: ...4 5 6 Motor Brake Pin 1 2 3 4 5 6 Connector X101 24VBRK Brake 24VCOM N C N C Brake PiCPro Port P1 Feedback Connector F1 Drive I O Connector IO Not Used PiCPro Port P1 Feedback Connector F1 Drive I O...

Page 247: ...Power Phasing below 1U1 In 1V1 1W1 Motor Power U phase from the drive to the motor 1U2 Out Power V phase from the drive to the motor 1V2 Out Power W phase from the drive to the motor 1W2 Out NOTE When...

Page 248: ...n input on the J1 connector is active NOTE If a 460V drive is connected to 220V to run a 220V motor enable the 220V Shunt on 440V Drive feature using PiCPro connect GPOUT3 on the Drive I O IO connecto...

Page 249: ...t Output Whenever the Shunt On signal is active 24Vdc nominal the user supplied shunt resistor installed between Ba and 1C1 ZK is connected across the DC bus See section A 1 on page 371 for more infor...

Page 250: ...ut Connector Power 24 VDC brake in put power 1 24VBRK In Brake control Brake connec tions 2 Brake Out 3 Brake In Power 24 VDC common supply and mag net 4 24VCOM Out Not Used 5 N C Not Used 6 Note A 6...

Page 251: ...PHASE MMC SMART DRIVE 8 2 5 4 Fan Connector X36 Table 8 22 460V Size 5 Fan Connector X36 Signal Type Signal Description Pin Connector Label In Out Connector Power 230VAC Line for powering the fan 1 L...

Page 252: ...3 Typical 460V Drive Connection Layout Ba Ba 1C1 1D1 J1 24V M24V 4A PE U V W S1 L1 L2 RB PE 1U1 1V1 1W1 X101 1 X101 2 X101 3 X101 4 X101 5 X101 6 4A 24V Brake Voltage BRAKE ENC PE 1U2 1V2 1W2 A F1 F2...

Page 253: ...SD 30 0 42 0 51 0 65 0 100 7o C to 55 o C 45 o F to 131 o F Derate 3 per o C above 40 o C Storage Temperature Range 30o C to 70o C 22o F to 158o F Humidity 5 to 95 non condensing Altitude 1500m 5000ft...

Page 254: ...g only current into load Short circuit and overload protected Maximum current 50mA per output Voltage range 24VDC 15 10 Time delay on for resistive loads 50 sec max Time delay off for resistive loads...

Page 255: ...he drive control DSP Absolute position infor mation is not available via the Encoder Emulation Output Resolver 500RPS 2 00M counts sec The field installable resolver interface module converts the moto...

Page 256: ...Electrical Specifications AC Input Specifications Input Configuration Industrial system with direct low impedance earthed star point TN or TT mains Do not use with IT mains or corner grounded delta I...

Page 257: ...Absorbtion Specifications DC Bus Capacitance Internal 110 F 240 F Shunt Switch Threshold 780VDC Joules available for energy absorption 230V motor w 230V line input 3 joules 7 joules 460V motor w 230V...

Page 258: ...DC Bus Wire Size 1mm 2 to 2 5mm 2 16 12AWG Screw Torque 0 6 Nm Electrical Specifications AC Input Specifications Input Configuration Industrial system with direct low impedance earthed star point TN...

Page 259: ...utput Frequency 0Hz to 450Hz Internal Holding Brake Driver Maximum Current 0 5A DC Input Power Specifications 24VDC Input Voltage Range 24VDC 15 10 Typical Input Current 1050mA Typical Input Wattage 2...

Page 260: ...60V 3 PHASE MMC SMART DRIVE External Shunt Maximum shunt resistor current 9A AC 9A AC 9A AC Minimum shunt resistor 86 60 44 Maximum shunt resistor power at minimum shunt resistor 7kW 10kW 14kW a EF in...

Page 261: ...tput Ballast DC Bus Wire Size 0 5mm 2 to 10mm 2 20 6AWG Screw Torque 1 56 Nm Electrical Specifications AC Input Specifications Input Configuration Industrial system with direct low impedance earthed s...

Page 262: ...450Hz Internal Holding Brake Driver Maximum Current 0 5A 1 0A DC Input Power Specifications 24VDC Input Voltage Range 24VDC 15 10 Typical Input Current 1750mA Typical Input Wattage 42W Inrush Current...

Page 263: ...3 PHASE MMC SMART DRIVE External Shunt Maximum shunt resistor current 36A AC 50A AC Minimum shunt resistor 22 16 Maximum shunt resistor power at minimum shunt resistor 29kW 40kW a EF indicates that t...

Page 264: ...ze 16mm2 to 50mm2 6 0AWG Screw Torque 8 Nm Electrical Specifications AC Input Specifications Input Configuration Industrial system with direct low impedance earthed star point TN or TT mains Do not us...

Page 265: ...urrent Amps 0 peak 147A 189A 209A Output Frequency 0Hz to 450Hz Internal Holding Brake Driver Maximum Current 4 0A DC Input Power Specifications 24VDC Input Voltage Range 24VDC 15 10 Typical Input Cur...

Page 266: ...current 67A AC 100A AC 100A AC Minimum shunt resistor 12 8 8 Maximum shunt resistor power at minimum shunt resistor 53kW 80kW 80kW Fan X36 Connector Input Voltage 230VAC nominal 207VAC to 253VAC 50 6...

Page 267: ...ole M8 Mounting Torque 10 Nm Electrical Specifications AC Input Specifications 1U1 1V1 1W1 Input Configuration Industrial system with direct low impedance earthed star point TN or TT mains Do not use...

Page 268: ...Output Current Amps 0 peak 346 A Output Frequency 0Hz to 450Hz Internal Holding Brake Driver Maximum Current 8 A DC Input Power Specifications 24VDC Input Voltage Range 24VDC 15 10 Max Input Current 4...

Page 269: ...AC Minimum shunt resistor 5 2 Maximum shunt resistor power at minimum shunt resistor 117kW Fan X36 Connector Wire Size 4 0mm 2 TBD AWG Screw Torque N A Spring Clip Input Voltage 230VAC nominal 207VAC...

Page 270: ...ole M10 Mounting Torque 12 Nm Electrical Specifications AC Input Specifications 1U1 1V1 1W1 Input Configuration Industrial system with direct low impedance earthed star point TN or TT mains Do not use...

Page 271: ...Output Current Amps 0 peak 523 A Output Frequency 0Hz to 450Hz Internal Holding Brake Driver Maximum Current 8 A DC Input Power Specifications 24VDC Input Voltage Range 24VDC 15 10 Max Input Current 4...

Page 272: ...AC Minimum shunt resistor 3 4 Maximum shunt resistor power at minimum shunt resistor 179kW Fan X36 Connector Wire Size 4 0mm 2 TBD AWG Screw Torque N A Spring Clip Input Voltage 230VAC nominal 207VAC...

Page 273: ...Kollmorgen June 2014 271 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE 8 5 Dimensions for the 460V Smart Drives Figure 8 11 Size 1 460V Smart Drive Front View...

Page 274: ...272 Kollmorgen June 2014 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 12 Size 1 460V Smart Drive Side View...

Page 275: ...Kollmorgen June 2014 273 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 13 Size 2 460V Smart Drive Front View...

Page 276: ...274 Kollmorgen June 2014 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 14 Size 2 460V Smart Drive Side View...

Page 277: ...Kollmorgen June 2014 275 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 15 Size 3 460V Smart Drive Front View...

Page 278: ...276 Kollmorgen June 2014 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 16 Size 3 460V Smart Drive Side View...

Page 279: ...Kollmorgen June 2014 277 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 17 Size 4 460V Smart Drive Front View 7 5in 190 00mm 25 88in 655 00mm 4 72in 120 00mm 1 38in 35 00mm...

Page 280: ...278 Kollmorgen June 2014 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 18 Size 4 460V Smart Drive Side View 26 18in 665 00mm 12 71in 322 63mm...

Page 281: ...Kollmorgen June 2014 279 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 19 Size 5 460V Smart Drive Front View...

Page 282: ...280 Kollmorgen June 2014 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 20 Size 5 460V Smart Drive Side View...

Page 283: ...Kollmorgen June 2014 281 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 21 Size 6 460V Smart Drive Front View...

Page 284: ...282 Kollmorgen June 2014 MMC Smart Drive Hardware Manual 460V 3 PHASE MMC SMART DRIVE Figure 8 22 Size 6 460V Smart Drive Side View...

Page 285: ...has the same Part Number as the Digital Link version except that the DLS is replaced with VTS For example a S20360 DLS consists of an S20360 VTS Base Unit and an S200 Digital Link Option Card Any dat...

Page 286: ...284 Kollmorgen June 2014 MMC Smart Drive Hardware Manual S200 DLS DRIVE Figure 9 1...

Page 287: ...ation and performance If a Warning or Fault condition is detected the Diagnostic LED will blink See section 11 2 4 1 on page 317 for blink code details 9 1 3 Digital Link LEDs There are two green LED...

Page 288: ...n be set to any number from 1 through 64 The top switch represents values of base ten The bottom switch represents values of base 1 As an example rotating the top switch S3 to a setting of 2 equals th...

Page 289: ...ected to the OUT port A straight through shielded cable must be used when connecting to another device Connect the cable from the Drive s DLINK OUT port to the next Digital Link Device s DLINK IN port...

Page 290: ...5 Not Used N A 6 Transmit Out 7 Not Used N A 8 Not Used N A Connector Shield Provides a path for the ground signal to an ex ternal single point ground In OUT Connector 1 Transmit Out 2 Transmit Out 3...

Page 291: ...re shown in Table 9 4 Table 9 4 Digital Link Port IN to OUT Cables Part Numbers 3 M 1 0 ft M 1302 8285 6 M 2 0 ft M 1302 8286 1 M 3 3 ft M 1302 8287 2 M 6 6 ft M 1302 8288 3 M 9 8 ft M 1302 8289 5 M 1...

Page 292: ...85 Clock RS 485 Clock RS 485 signals for connecting a BiSS Encoder Data Channel to the drive 5 10 12 13 Motor Commutation Hall Sensor Inputs Commutation Track S1 S2 S3 Hall device input signals that a...

Page 293: ...drive label Rev 3 or later Rev 0 or later for 1 5A drive and the firmware within the drive must be Version 2 00 or later 1 A1 N U In 15 pin Female HD D Sub 2 A1 N U 3 B1 N U 4 B1 N U 5 I1 RS 485 Data...

Page 294: ...1 A1 White Twisted 2 A1 White Yellow Pair 3 B1 Blue Twisted 4 B1 White Blue Pair 5 I1 RS 485 Data Black Twisted 10 I1 RS 485 Data White Black Pair 8 Commutation Track S3 Red Twisted Not Connected Whi...

Page 295: ...connector and provides screw terminals wire termination N A M 1302 6970 Aux Feedback Port Breakout Box b b The Breakout Box see Figure 9 4 on page 294 is DIN rail mounted and pro vides screw terminal...

Page 296: ...294 Kollmorgen June 2014 MMC Smart Drive Hardware Manual S200 DLS DRIVE Figure 9 3 Aux Feedback Port Breakout Box Dimensions Figure 9 4 Aux Feedback Port Breakout Board Dimensions...

Page 297: ...Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Yellow 1 COS 9 B White Yellow 2 COS 1 B Blue 3 SIN 11 A White Blue 4 SIN 3 A Black 5 DATA 5 DATA White Black 10 DATA 13 DATA Viol...

Page 298: ...nnector to Motor Wire Color Pin Number Signal Type Pin Number Jumper Connections Signal Type Yellow 1 A 3 A White Yellow 2 A 4 A Blue 3 B 1 B White Blue 4 B 2 B Black 5 I 5 I White Black 10 I 6 I Viol...

Page 299: ...and 4 sink or source selectable in two groups of two inputs described in detail in section 9 1 8 on page 299 The I O Power Port supplies power to the Drive I O Port Pin descriptions for are the Drive...

Page 300: ...gnal In Out Connector Pinout 1 DC Input 8 In 8 Pin plugable Screw Terminal Connector 2 DC Input 7 Data Capture input for J8 Aux Feedback connector In 3 DC Input 6 In 4 DC Input 5 Data Capture input fo...

Page 301: ...n connected to 24 Vdc Common or sinking this pin connected to 24 Vdc 5 Chassis Ground This pin should be connected to Chassis Ground 1 Table 9 14 I O Power Port Pin Assignments Pin Signal In Out Conne...

Page 302: ...e Drive I O Port connector and the other side of the input device must be connected to 24 Vdc Common To configure an Input as Sourcing the Sink Source select pin pin 6 for Inputs 5 and 6 pin 5 for inp...

Page 303: ...Section Wiring Accessories This section describes wiring accessories related to the Power Section of the S200 DLS Drives To Drive I O Port 24 Vdc Power Supply _ SPG 5 6 SS LOADS 5 1 4 3 2 5 6 7 8 4 D...

Page 304: ...wer J1 12A 24A and DC S200 DLS drives only 3 pin screw terminal 767 003907 01 Motor Power J2 1 5A 3A 6A and DC S200 DLS drives only a 4 pin screw terminal a J2 is not present on the 12A and 24A S200 D...

Page 305: ...cept that the DLS is replaced with VTS For example a S20360 DLS consists of an S20360 VTS Base Unit and an S200 Digital Link Option Card Any data contained in this manual takes precedence over conflic...

Page 306: ...In Out Ports In port Sends and receives high speed data to and from connect ed MMC SD s Out port Out port Sends and receives high speed data to and from connect ed MMC SD s In port Cable Type Shielde...

Page 307: ...ical factors in the cable are the minimum bend radius and the reel tension Note The natural set occurs during the manufacturing of the cable The cable is cured in one direction on the reel with a nota...

Page 308: ...conductors Larger AWG wires and or more conductors can handle more tension than smaller AWG wires and or fewer conductors 10 2 Flex Cable Installation Cables should be fixed on both ends to relieve t...

Page 309: ...ust be checked in the track s fully extended position When cables of different diameters are installed the use of vertical separators or horizontal shelving is recommended Cables of similar diameters...

Page 310: ...Diagram Table 10 2 on page 308 Length Part Number 12AWG 14AWG 16AWG 1 M 3 3 ft M 1302 8759 M 1302 8585 M 1302 8580 3 M 9 8 ft M 1302 8760 M 1302 8549 M 1302 8545 6 M 19 7 ft M 1302 8761 M 1302 8586 M...

Page 311: ...ibed in Table 10 3 Table 10 3 Connector Kits for LSM MSM Motors Function Wire Size Part Number Figure Feedback 18 28AWG M 1302 0500 Feedback 18 28AWG M 1302 0510 Power Brake 14 16AWG M 1302 0479 Power...

Page 312: ...ngth Hi Flex P N 16AWG Size 1 in Table 10 5 on page 312 1 M 3 3 ft M 1302 1114 3 M 9 8 ft M 1302 1115 6 M 19 7 ft M 1302 1116 9 M 29 5 ft M 1302 1117 15 M 49 2 ft M 1302 1118 14AWG Size 1 in Table 10...

Page 313: ...19 7 ft M 1302 1148 9 M 29 5 ft M 1302 1149 15 M 49 2 ft M 1302 1150 6AWG Consult Factory 1 M 3 3 ft CF a 3 M 9 8 ft CF 6 M 19 7 ft CF 9 M 29 5 ft CF 15 M 49 2 ft CF 4AWG Consult Factory 1 M 3 3 ft CF...

Page 314: ...er Connector Flying Lead Cables Connector Pinout Wire Color Wire Number Signal Type Size 1 Power Connector Size 1 5 1 Power Connector Size 1 5 2 Power Connector Black 1 1U2 Out 1 U Black 2 1V2 Out 3 V...

Page 315: ...ted length of 16AWG cable pre wired to the LSM MSM Motor fan connector The wiring Diagram for these cables can be found in Table 10 7 Table 10 6 LSM MSM Motor Fan Cables Cable Length Part Number 1 M 3...

Page 316: ...314 Kollmorgen June 2014 MMC Smart Drive Hardware Manual MOTOR CABLES CONNECTORS...

Page 317: ...air under low pressure of less than 20 kPa 30 psi Visually check for cable damage Replace all damaged cables Inspect D shell connectors for proper seating and signal continuity end to end WARNING Dis...

Page 318: ...contains a 2 digit 7 segment display When power is first applied to the drive power up diagnostics are performed and F is displayed on the left and three horizontal lines are displayed on the right W...

Page 319: ...dication of a potential problem but do not disable the drive Whenever a Warning condition is detected the drive generates a single digit Warning Code The user can detect a Warning condition in three w...

Page 320: ...INTENANCE AND TROUBLESHOOTING Fault conditions give the user an indication of a more serious problem and disable the Drive Whenever a Fault condition is detected the drive generates a two digit Fault...

Page 321: ...tion rates Reduce duty cycle ON OFF of commanded motion Increase time permitted for motion Use larger drive and motor Check tuning 04 Motor Calculated Temp Warning available only when the motor does n...

Page 322: ...s for short circuits Replace cable if necessary Internal motor winding short circuit Disconnect motor power cables from the motor If the motor is dif ficult to turn by hand it may need to be replaced...

Page 323: ...Reduce acceleration rates Increase time permitted for mo tion Use larger drive and motor Reduce duty cycle ON OFF of commanded motion Check tuning Motor thermostat trips due to motor wiring error Chec...

Page 324: ...Fault com mand was selected or the Con trol Panel mode was activated or deactivated while the drive was enabled 31 Drive F1 Commu nication Fault Communication error is detected in the transmis sion o...

Page 325: ...feedback ex ceeds the drive over cur rent fault limit Adjust the over current fault limit Output short circuit Remove all power and motor connections and perform a con tinuity check from the DC bus to...

Page 326: ...is off Overtravel Minus Fault status can be monitored using READ_SV variable 68 AND 16 800 0000 Use DRSETFLT to reset fault indications To override the Overtravel Minus Fault input write a 1 to WRITE_...

Page 327: ...Fault Code Fault Possible Causes ON No faults and power stage Enabled Normal Operation OFF control power not applied insufficient control power ap plied Loose or open circuit wiring of control power i...

Page 328: ...time duration Machine load on the motor increased by friction Motor commutation error Motor under sized for application friction or load 6 Optional Battery low Optional fault used to indicate SFD bat...

Page 329: ...cable on SFD 5 J3 1 to ground 14 SFD Motor Data Error Motor data in SFD is outside drive limits or is inconsistent Motor and Drive are not compatible Auto setup calculation yielded a desired paramete...

Page 330: ...ded speed is higher than the motor can achieve at the present bus voltage 20 Option Card Fault If ExtFaults is AuxFBFault then the AuxFB device is in error Check the AuxFB faults AuxFBEnDatFlt AuxFBPT...

Page 331: ...of feedback by monitoring the sine and cosine signals If both are near zero at the same time a loss of feedback error is generated 12 2 Installing the Resolver Module 1 If the Resolver Module is bein...

Page 332: ...module is fully seated into the socket and the locking tabs on the standoffs are in the locked position 15 If the Resolver Module was installed in a 230V drive re install the cover and five screws rem...

Page 333: ...nstalled Resolver Module 230V MMC Smart Drive Board View A Resolver Module 460V MMC Smart Drive Board Connector side of Board View A MMC Smart Drive Board Resolver Nylon Screw 24 Pin Dip Socket Module...

Page 334: ...ion Resolver to encoder converter Field Side Connector F1 Feedback Connector Excitation Frequency 5 kHz Output Voltage 4 VRMS Current per Output Channel max 28 mARMS Resolver Transformer Ratio 0 5 1 0...

Page 335: ...esident Digital MMC Control offers a complete solution to both machine and motion control in a module that is installed into any Digital Interfaced Smart Drive MMC SD D except the 230V Narrow Drive DN...

Page 336: ...ort connector C4 Ethernet Link LED and Ethernet Activity LED are present on the Digital MMC D1 Control but are not functional Diagnostic LED D2 Yellow User Serial Port C3 15 Pin High Density D Shell B...

Page 337: ...ntrol onto the threaded standoffs using the lockwashers and screws removed in step 4 7 Replace the cover using the 4 screws removed in step 1 13 2 2 Installing into a 460V MMC SD Drive 1 Turn the two...

Page 338: ...nged within the system The Drive Resident Digital MMC Control is designed for use in industrial environments but some guidelines should be followed Figure 13 2 Recommended EMC Compliant Connections In...

Page 339: ...rive Resident Digital MMC Control should be off indicating that the diagnostic tests were passed Turn off the main disconnect switch and plug the DC connector into the power connector on the MMC SD Tu...

Page 340: ...wer supplies to the application unplug the DC power to the MMC SD Wire the I O to the application Turn off main disconnect which should also turn off all external power supplies to the application unp...

Page 341: ...ne of its tests Follow these steps 1 Turn off power to the system and to the application 2 If the I O wiring is connected remove the connector 3 Remove the defective Drive Resident Digital MMC Control...

Page 342: ...ram 126 No hardware bit memory There is no bit memory installed on the CPU and the program requires it 127 No software bit memory There is no bit memory capability via software and the program require...

Page 343: ...late Refer to Chapter 5 for information on the PiCPro P1 Port Note PiCPro can also be run over from the Ethernet C4 connector 13 5 2 Block I O Port C1 The 9 pin female D sub PiCPro Port connector labe...

Page 344: ...O Modules 6 Shield Ground Provides a path for shield current through the chassis to an external single point ground 7 Shell Table 13 4 Block I O Port Pin Assignment Pin Signal In Out Connector Pinout...

Page 345: ...art Number M 1016 2568 Length 3 M 10 ft Cable type 24 AWG twisted pair individually shielded 4 conductor 9 Pin male D sub to Block I O Port face view Pin Signal Color Notes 3 Transmit Data White Twist...

Page 346: ...O Port Breakout Box and Cablesa a The Breakout Box see Figure 13 3 on page 345 is DIN rail mounted and pro vides screw terminal wire termination It can be attached to the C1 port on the Control The pi...

Page 347: ...The User Port provides RS232 RS485 communications at Baud rates to 115 2 K with Multidrop capability Pin descriptions are provided in Table 13 8 Pin assignments are provided in Table 13 9 The availab...

Page 348: ...to the Control that it can transmit data to the connected serial device 7 RS 232 Data terminal ready This output from the Control is always high 12 Vdc 4 RS 485 Receive Data RS485 level signal that re...

Page 349: ...A 15 pin HD male D sub 2 N C N A 3 N C N A 4 RS232 Data terminal ready 12 Vdc Out 5 RS232 Request to Send Out 6 N C N A 7 RS232 Clear to Send In 8 Signal Ground In Out 9 RS232 Receive Data In 10 RS23...

Page 350: ...female D sub to User Port face view Pin Signal Color Notes 3 N C Blue Twisted 8 Signal Ground Blue Black Pair 12 RS485 Receive Data Brown Twisted 13 RS485 Receive Data Brown Black Pair 14 RS485 Trans...

Page 351: ...1302 8453 Length 4 M 13 ft Cable type 24 AWG shielded twisted pair 4 conductor 15 Pin HD female D sub to User Port face view 9 Pin female D sub to Exter HMI COM2 Port face view Pin Signal Pin Signal N...

Page 352: ...le 13 13 User Port Breakout Box and Cables a a The Breakout Box see Figure 13 4 on page 351 is DIN rail mounted and pro vides screw terminal wire termination It can be attached to the C3 connector on...

Page 353: ...n using the Ethernet Port can be between the Control and a PC User Interface or other Ethernet device or network For example PiCPro running on a PC can communicate to the Control through this Ethernet...

Page 354: ...Resistors a a Pins 4 5 7 and 8 are tied to termination resistors on the Control Standard Ethernet cables contain 8 wires The Control only uses 4 of these wires as shown Connecting the 4 unused wires...

Page 355: ...ilable Breakout Boxes and Cables are described in Table 13 20 Breakout Box dimensions are shown in Figure 13 5 Table 13 16 Ethernet Port to Ethernet Device Cables Part Numbers 3 M 1 0 ft M 1302 8285 6...

Page 356: ...he user to power the DC Outputs 9 I O 24 Volts These pins are only connected to each other within the Control If used connect one pin to 24 Vdc and the other pins to one side of input devices 10 13 24...

Page 357: ...ts Pin Signal In Out Connector Pinout 1 DCOUT1 Out 26 pin HD male D sub 2 DCOUT2 Out 3 DCOUT3 Out 4 DCOUT4 Out 5 DCOUT5 Out 6 DCOUT6 Out 7 DCOUT7 Out 8 DCOUT8 Out 9 24VDCIN In 10 13 IO24V In Out 14 18...

Page 358: ...Pin Signal Color Notes 1 DCOUT1 Blk Twisted 15 IO24C Brn Twisted 2 DCOUT2 Wht Blk Pair 16 IO24C Wht Brn Pair 3 DCOUT3 Red Twisted 17 IO24C Vio Twisted 4 DCOUT4 Wht Red Pair 18 IO24C Wht Vio Pair 5 DCO...

Page 359: ...to Breakout Box Cable 1 M 3 3 ft M 1302 8254 3 M 9 8 ft M 1302 8255 9 M 29 5 ft M 1302 8256 a The connector pins marked with the ground symbol on the screw connector are connected to the D connector s...

Page 360: ...solid state switch rated at 250 ma An example of connecting the DC Outputs to loads is shown in Figure 13 7 When a short circuit condition is sensed all outputs in the group are turned off and remain...

Page 361: ...C CONTROL Figure 13 7 Connecting Output Devices to the General I O Port C5 To Drive Resident Digital GENERAL CONNECTOR DC OUTPUT PINS DC Power Supply _ SPG Common DCOUT5 LOAD 5 7 9 6 8 3 17 4 18 2 15...

Page 362: ...Smart Drive Hardware Manual DRIVE RESIDENT DIGITAL MMC CONTROL 13 5 5 2 DC Input Operation The General I O Port provides eight 24 Vdc sourcing inputs An example of connecting the DC Inputs to the Con...

Page 363: ...AL MMC CONTROL Figure 13 8 Connecting Input Devices to the General I O Port C5 Drive Resident Digital MMC GENERAL CONNECTOR DC INPUT PINS 11 DCIN1 12 13 22 I O 24C SOURCE To DC Power Supply _ SPG 14 1...

Page 364: ...nd CAM_OUT places a heavier burden on available CPU time Consult Kollmorgen for assistance if you want to exceed the number of axes in this chart Model Part No App Mem RAM Mem User Mem 8 ms 4 ms 2 ms...

Page 365: ...te to 115 2K User Port to serial interface device RS232 RS485 serial port Supports RTS CTS hardware handshaking Software selectable baud rate to 115 2K Ethernet Port to Ethernet Device IEEE 802 3 802...

Page 366: ...field side transient suppression on the 24V external supply Maximum current 25 A per output Voltage range 24 VDC nominal 5 to 30 VDC Switch characteristics Solid state switches Time delay on for resi...

Page 367: ...Kollmorgen June 2014 365 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY 14 Declarations of Conformity...

Page 368: ...366 Kollmorgen June 2014 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 369: ...Kollmorgen June 2014 367 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 370: ...368 Kollmorgen June 2014 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 371: ...Kollmorgen June 2014 369 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 372: ...370 Kollmorgen June 2014 MMC Smart Drive Hardware Manual DECLARATIONS OF CONFORMITY...

Page 373: ...sired to distribute the shunt load among multiple drives each having a smaller resistor then it is important to interconnect the Shunt On signals for all drives sharing the DC bus This ensures that al...

Page 374: ...ext Drive if Applicable Bus Bus Bus Bus DRIVE 1 Bus Bus DRIVE 2 Fuses AC Power to Next Drive if Applicable Circuit Protection Devices Supply Circuit Disconnect SCPD Line Filter etc Circuit Protection...

Page 375: ...e drives that consume 4kW each 8kW total From Table A 1 the total DC power available to the non AC powered drives is 10kW meeting the first criteria The total power consumed is 22kW and since the AC p...

Page 376: ...tinuous Current Amps Peak Current Amps MMC SD 1 3 460 2 0kW 3 6 MMC SD 2 4 460 2 0kW 5 5 11 MMC SD 4 0 460 5 0kW 9 18 MMC SD 6 0 460 5 0kW 13 5 27 MMC SD 8 0 460 5 0kW 18 36 MMC SD 12 0 460 10 0kW 27...

Page 377: ...to Next Drive if Applicable Bus Bus Bus Bus DRIVE 1 Bus Bus DRIVE 2 Fuses Circuit Protection Devices Supply Circuit Disconnect SCPD Line Filter etc Shunt Resistor Main Auxiliary Incoming AC Power Mai...

Page 378: ...Size 1 MMC SD 1 3 460 110 3 28 10 MMC SD 2 4 460 240 7 60 22 460V Size 2 MMC SD 4 0 460 470 13 118 44 MMC SD 6 0 460 470 13 118 44 MMC SD 8 0 460 705 19 177 66 460V Size 3 MMC SD 12 0 460 820 22 206 7...

Page 379: ...size 1 226 size 2 231 size 3 236 size 4 241 247 AC power connector size 1 225 size 2 229 size 3 234 size 4 239 245 address switches 171 172 connectors size 1 222 size 2 227 size 3 232 size 4 237 243...

Page 380: ...nd cUL standards 20 connecting Drive Resident MMC Control 337 connections Drive Resident MMC Control 341 connector kits LSM MSM motors 309 connectors 460V Smart Drive size 1 222 size 2 227 size 3 232...

Page 381: ...e NextGen 127 fan cables LSM MSM motors 313 fan connector 460V Smart Drive size 4 243 249 faults diagnostic 317 325 feedback cables 230V Smart Drive NextGen 95 460V Smart Drive NextGen 137 filter AC p...

Page 382: ...nt MMC Control 333 P part numbers combination fuse 49 50 PicPro port Drive Resident MMC Control 341 PiCPro port analog drive 230V Smart Drive 168 460V Smart Drive 168 PiCPro port digital drive 230V Sm...

Page 383: ...nt MMC Control 337 startup diagnostic LED Drive Resident MMC Control 339 status display 230V Smart Drive NextGen 82 460V Smart Drive NextGen 124 storage before installation 19 storing the drive 19 sys...

Page 384: ...MMC Smart Drive Hardware Manual INDEX 382 Kollmorgen June 2014...

Page 385: ...unaware of your local sales representative please contact us North America Kollmorgen Customer Support North America E mail glmotion support kollmorgen com Phone In the United States telephone 800 558...

Page 386: ...384 Kollmorgen June 2014 MMC Smart Drive Hardware Manual SALES AND SERVICE...

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