Indmar Raptor JET SERIES Operator'S Manual Download Page 51 | Manualshive

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7-7

MAINTENANCE

© 2016 Indmar Marine Engines

1. With the boat level on trailer, remove the hull or

garboard drain plug and insert QuickDrain through
the hull opening (outside of hull).

2. Remove QuickDrain hose cap and let oil ﬂow into

used oil container. When all oil has drained, replace
cap and return QuickDrain to storage position.

3. Replace the hull or garboard drain plug.

4.

For Engines with Cartridge Style Filter:

Remove

the oil ﬁlter cap from the canister assembly and wipe
clean. Carefully remove and discard the O-ring from
the cap and the oil ﬁlter cartridge.

For Engines with Spin-on Filter:

Position a suitable

container under the ﬁlter. Unscrew and remove
the ﬁlter; ensure that the ﬁlter seal is removed with
the ﬁlter. Wipe up any spilled oil from the bilge and
dispose of properly.

5.

For Engines with Cartridge Style Filter:

Insert a new

501022S oil ﬁlter cartridge into the canister assembly.
Install and lubricate the new ﬁlter cap O-ring, replace
the oil ﬁlter cap on the canister and tighten to the
speciﬁcation indicated on the cap.

For Engines with Spin-on Filter:

Fill a new 872025

oil ﬁlter about half full with clean engine oil. Lightly
lubricate the oil ﬁlter gasket with clean engine oil and
“spin on” the ﬁlter until the gasket makes contact.
Hand tighten ﬁlter 1/2 to 3/4 turn after contact.

6. Add the new oil through the cap located on the

engine valve cover. Fill only to the FULL mark of
dipstick.

7. After initial start up, always carefully inspect oil drain

plug and oil ﬁlter gasket area for leaks.

8. Stop the engine and re-check oil level. Add if

necessary.

Oil Additives

Do not use oil additives. Indmar engines do not need
oil additives. Use of recommended oil, along with
regular oil and oil ﬁlter changes, will protect your engine
adequately.

Disposing

Used engine oil contains dangerous chemicals and is
considered a hazardous waste. Do not allow used oil to
remain on your skin for any length of time. Make certain
to drain all free ﬂowing oil from the ﬁlter prior to disposal.
Recycle used oil by taking it to a collection center. If you
have a problem disposing of used oil, ask your Indmar
dealer or service station for the name of a local oil
recycling center for proper disposal.

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Summary of Contents for Raptor JET SERIES

Page 1: ...JET SERIES ...

Page 2: ...dmar Marine Engines California Proposition 65 Warning Certain components in this product and its related accessories contain chemicals known to the state of California to cause cancer birth defects or other reproductive harm Wash hands after handling DISPOSAL STATEMENT Disposal requirements for waste electrical and electronic equipment NOTICE Electrical and electronic equipment can contain harmful...

Page 3: ...his is an exciting year for Indmar and for the marine industry Indmar has joined forces with Ford Motor Company to produce a line of marine engines designed to exceed customer expectations The 6 2L Ford based engines are fuel injected and equipped with catalytic converter exhaust systems to provide a cleaner and safer boating experience for you and your family If you have any questions concerning ...

Page 4: ...s and the precious environment we share INDMAR MARINE ENGINES VALUE STATEMENT Indmar Marine Engines has a pedigree going back 40 years in the inboard marine industry and a proud tradition of pointing the way forward Today this legendary brand delivers an inimitable mix of unrivaled performance meticulous craftsmanship and groundbreaking innovations charting a course for others to follow yet leavin...

Page 5: ...nglement 1 5 Environmental 1 5 Section 2 General Information 2 1 Using Oxygenated Fuels or Fuels with Alcohol 2 1 Biobutanol Blended Gasoline 2 2 Fuels in Other Countries 2 2 Fuel System 2 3 Battery 2 3 Service Required or Check Engine Indicator 2 4 Engine Cooling 2 5 Exhaust Hoses 2 6 Selecting an Impeller 2 6 Section 3 Pre Start Checks 3 1 Pre Start Checks 3 1 ...

Page 6: ...How to Clear the Engine 5 3 Engine Restart 5 4 Section 6 Normal Operation 6 1 Sensible Operation 6 1 Daily Routine 6 1 Operating the Controls 6 2 Unusual Vibration 6 3 Section 7 Maintenance 7 1 General Service Notes 7 1 Engine Oil 7 4 Engine Flame Arrestor 7 8 Engine Cooling 7 8 Internal Cooling System Care 7 11 Fresh Water Cooling 7 11 Fuel System 7 12 Electrical System 7 12 Wiring 7 13 ...

Page 7: ... General Preparation 8 2 Reactivating Engine After Extended Storage 8 5 Extended Storage 8 6 Section 9 Troubleshooting 9 1 Appendix A Maintenance Components and Fluids A 1 Service Log A 2 Appendix B Engine Speciﬁcations B 1 Appendix C Indmar Limited Product Warranty C 1 ...

Page 8: ... and the special equipment needed to service your Indmar engine and drive train To ﬁnd your nearest Indmar dealer please visit our website at www indmar com or call 901 353 9930 To ensure that the proper information is available note the six digit engine serial number The serial number is stamped on the engine block Refer to Figure 1 1 for locations The serial number also appears on the emissions ...

Page 9: ...ion to comply with federal regulations This registration enables us to contact you if it should become necessary to change or improve your product The engine serial number is stamped into the block For additional serial number locations refer to Figure 1 1 Always retain a copy of the serial number for your personal records Warranty registration must be received within 10 days after date of purchas...

Page 10: ...val by Indmar The new boat owner will be notiﬁed within 10 days of Indmar s receipt of the transfer form whether the transfer has been accepted or not If the transfer has been accepted the warranty expiration date will also be provided for the new owner To obtain enjoyment from your boat follow recommendations described in this manual The knowledge you gain through careful review will help you exp...

Page 11: ...ial environmental label required by the California Air Resources Board CARB The label has 1 2 3 or 4 stars A hangtag provided with your inboard engine describes the meaning of the star system OPERATING FUELS AND LUBRICANTS In order to keep your engine operating efﬁciently and to maintain the Emission Control System the following requirements must be observed Fuel Your engine was designed and certi...

Page 12: ...nts The minimum emission related warranty period is 3 years 480 hours whichever comes ﬁrst The emission related warranty covers all components whose failure would increase an engine s emissions of any regulated pollutant including components listed in the following section and components from any other system developed to control emissions EMISSIONS COMPONENTS WARRANTY The following components are...

Page 13: ... to other engine components that is caused by the failure of a warranted part This manual contains written instructions for the proper maintenance and use of your inboard engine All emission warranty parts are warranted by Indmar for the entire warranty period of the engine Emission warranted parts that are scheduled for regular inspection but not regular replacement are warranted by Indmar for th...

Page 14: ...C of this manual for information regarding warranty transfer of the remaining engine components EMISSION MAINTENANCE REQUIREMENTS The following component maintenance is required to maintain the Emission Control System of your engine Refer to Section 7 Maintenance for procedures x Engine oil and ﬁlter Change oil and ﬁlter after the ﬁrst 10 hours then every 75 hours or annually whichever occurs ﬁrst...

Page 15: ...on exists Indmar Products will repair your inboard engine at no cost to you including diagnosis parts and labor Manufacturer s Warranty Coverage Select emission control parts are warranted for 3 years Owner s Warranty Responsibilities As the inboard engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Indmar Products recommends that you ret...

Page 16: ...are not covered by the Indmar Limited Warranty You are responsible for presenting your inboard engine to an Indmar Products service center as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time generally within 30 days If you have any questions regarding your warranty rights and responsibilities you should contact Indmar Customer Service at www indmar c...

Page 17: ...s involved Please read and abide by the message that follows the safety alert symbol DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indica...

Page 18: ...stress If someone complains of irritated eyes headache nausea weakness dizziness or drowsiness or you suspect carbon monoxide poisoning immediately move the person to fresh air investigate the cause and take corrective action Seek medical attention if necessary Indmar engines are equipped with catalytic converters which signiﬁcantly reduce harmful CO emissions but it is important that all of the D...

Page 19: ...xide and boats contact the US Coast Guard Ofﬁce of Boating Safety at 1 800 368 5647 or www uscgboating org or your state boating law administrator at 1 800 225 9487 or www nasbla org FUEL DANGER Gasoline is extremely ﬂammable and highly explosive under certain conditions Explosive gasoline fumes may accumulate in the engine compartment Failure to properly ventilate fumes with the bilge blower may ...

Page 20: ...h are not designated for fuel storage and do not use these storage areas for any other purpose BATTERY DANGER Explosive battery fumes may accumulate in the engine compartment While the engine is running or the battery is charging hydrogen gas is being produced by a lead acid battery and can be easily ignited Failure to properly ventilate fumes with the bilge blower may result in explosive atmosphe...

Page 21: ...e solvent manufacturer s recommendations for proper use and handling of solvents x Do not use gasoline paint thinners or other highly volatile ﬂuids for cleaning x Do not mix cleaning agents together harmful vapors may be release ENTANGLEMENT WARNING Rotating or moving parts can entangle or sever body parts x Do not wear jewelry unbuttoned cuffs ties or loose ﬁtting clothing x Tie long hair back w...

Page 22: ...1 6 SECTION ONE NOTES ...

Page 23: ...ets used up instead of sitting in the tank for more than two weeks Be diligent about preventing water from contaminating the fuel Use Indmar Fuel Treatment every time you add fuel If the fuel has experienced phase separation the tank must be drained and the fuel disposed of USING OXYGENATED FUELS OR FUELS WITH ALCOHOL Ethyl alcohol ethanol or grain alcohol is acceptable as long as it is a blend an...

Page 24: ...riﬁcing engine performance or reliability Bu16 can be mixed with any E10 or other approved fuel already in the boat s fuel tank s Biobutanol is chemically different from ethanol and does not have ethanol s negative characteristics when blended in fuel The Bu16 fuel blend does not absorb water like E10 the phase separation common in E10 fuel does not occur in Bu16 Isobutanol is not a corrosive agen...

Page 25: ...ever if water is in the fuel Use caution when re fueling not to allow water to enter the fuel system If you suspect your fuel is water contaminated consult your dealer and avoid that fuel source in the future See your dealer for assistance with fuel system repairs BATTERY Your engine uses a special 12 volt marine battery If a replacement is needed use only a marine battery with minimum 650 cold cr...

Page 26: ... OR CHECK ENGINE INDICATOR Some boats are equipped with a digital dash which displays the words SERVICE REQUIRED and or CHECK ENGINE and some boats are equipped with a Check Engine light This alerts you when the ECM Engine Control Module detects a possible engine problem If the indicator goes on return to dealer for service CHECK ENGINE INDM A018 Figure 2 2 Typical Check Engine Light ...

Page 27: ...ur emissions system Follow the boat manufacturer s instructions if the sea strainer is blocked ENGINE COOLING NOTICE Running engine without adequate cooling can cause engine to overheat and may result in ﬁre and or explosion Engines have two water pumps One circulates coolant throughout the engine The jet pump uses water from the sea lake or river to feed raw water to the engine as well as propel ...

Page 28: ...y of water that the engine is being operated in through the heat exchanger Freezing temperatures will severely damage the cooling system components and exhaust system components Contact your dealer or refer to Section 8 Storage and Winter Lay Up for draining instructions EXHAUST HOSES DANGER Carbon monoxide gas CO is colorless odorless and extremely dangerous Exhaust hoses on most boats carry exha...

Page 29: ... of ﬂuid leakage and proper ventilation Unlike autos marine engine compartments require positive ventilation and air re circulation to ensure that ﬂammable and explosive vapors are safely dispersed in an environmentally sound manner 3 Make sure all engine drain plugs are installed Refer to Section 8 Storage and Winter Lay Up There are several drain locations Block The 6 2L engine block is cooled b...

Page 30: ...3 Figure 3 2 Engine Dipstick Level 5 WARNING Frequently inspect fuel lines and connections for leaks or deterioration Verify fuel lines are tight and there is no leakage present 6 Inspect oil lines and oil ﬁlter Ensure they are tight and no leakage is present INDM_0029 Figure 3 3 Engine Oil Cartridge Filter ...

Page 31: ...y engine mounts are tight 11 Check electrical connections and ensure connectors are tight Check wiring for signs of wear and abrasion 12 Verify throttle shift control is functional and properly adjusted 13 Verify steering controls are functional and properly adjusted 14 Verify battery connections are clean and securely fastened Make sure the battery is fully charged 15 Check the boat s owner s man...

Page 32: ...3 4 SECTION THREE NOTES ...

Page 33: ...EXPECTED Do not be alarmed if you have to add oil between oil changes FIRST TIME OPERATION 1 Perform the Pre Start Checks Refer to Section 3 2 Back the trailer into the water NOTICE Make sure the engine water intakes are not blocked by the trailer bunk and the water intake is submerged NOTICE Priming the fuel system is required before starting your engine for the ﬁrst time This allows the electric...

Page 34: ... On Switch Engine Start Typical Start Stop Keypad 1 2 5 6 3 4 7 8 9 0 START STOP Enter Code XXXX Figure 4 2 Basic Keypad OTE N Some boat manufacturers use touch pad starting rather than key switches Refer to the boat operator s manual if your boat is so equipped ...

Page 35: ...broken in your engine will last longer run better and require fewer repairs over its lifetime Your new Indmar engine does not require an elaborate break in procedure just a little care and common sense for the ﬁrst 10 hours Break in Tips x Always let engine warm up to normal operating temperature before accelerating x Avoid fast accelerations and don t carry or pull a heavy load during this period...

Page 36: ...rs do not exceed 4000 RPM vary the RPM regularly After the ﬁrst ten hours but before 20 hours of operation take your boat to the dealer for its ﬁrst engine oil and ﬁlter change and engine checkup Your Indmar dealer is best equipped to check the engine immediately after break in After the break in procedure is over your boat may be operated at any speed Be sure to check the wide open throttle opera...

Page 37: ...h a pushbutton start instead of a key switch Pushing the start button is the same function as turning the key to the start position HOW TO START YOUR ENGINE 1 WARNING Operate the bilge blower for at least 4 minutes Run the blower for 4 minutes to remove explosive gasoline and battery fumes from the engine compartment ON BLOWER OFF INDM A011 Figure 5 1 Typical Blower Switch 2 Perform the Pre Start ...

Page 38: ...ll operate at a slightly higher idle speed until warm up is complete Make sure that when you do shift into gear that you are at idle speed less than 1100 RPM Let engine warm up to normal operating temperature before accelerating Figure 5 2 Start Position Engine Start Typical Start Stop Keypad 1 2 5 6 3 4 7 8 9 0 START STOP Enter Code XXXX Figure 5 3 Basic Keypad OTE N Some boat manufacturers use t...

Page 39: ...e starter motor is not covered by the warranty Turn the key to the START position If the engine does not start let the starter cool down for two minutes disengage the shift interlock and advance the throttle lever about 1 4 of its total travel Turn the key to START again and see if the engine starts If your engine does not start after several attempts it may have too much fuel and needs to be clea...

Page 40: ...conds 2 Make sure that your throttle lever is in NEUTRAL 3 Turn key OFF Try to start engine again If it does not start disengage the shift interlock and advance throttle to about 1 4 while holding key in the START position When engine starts release the key and immediately return throttle to IDLE position NOTICE Your engine is designed to work with the standard electronics installed in your boat I...

Page 41: ...e be kept at a maximum of 80 It is also important not to overload your boat by adding more weight and ballast than the boat was designed to handle Damage to the engine that can be attributed to excessive RPM and or loading may not be covered by the engine s limited warranty DAILY ROUTINE 1 Open the engine cover and check the bilge for water pump bilge dry Excessive amounts of water can indicate le...

Page 42: ...n Should there be any difference between the information presented in this manual and the boat owner s manual the boat owner s manual should take precedence The shift throttle control is important to daily operation Have your dealer check it regularly for proper adjustment and lubrication NOTICE Do not use the throttle lever during the starting sequence Your electronic engine controls should not n...

Page 43: ...exhaust system and into the engine cylinders with major damage CAUTION HYDROSTATIC LOCK If water collects in the engine cylinder for any reason it can cause hydrostatic lock not allowing the pistons in the engine to move properly Hydrostatic lock can severely damage your engine which is not covered by your warranty UNUSUAL VIBRATION If your engine is used in a direct coupled application inboard yo...

Page 44: ...6 4 SECTION SIX NOTES ...

Page 45: ...n and fuel system components on Indmar engines comply with U S Coast Guard rules and regulations to minimize risks of ﬁre or explosion Use of replacement electrical ignition or fuel system components which do not comply to these rules and regulations could result in a ﬁre or explosion hazard and should not be used Your safety depends on your use of marine parts When servicing the electrical igniti...

Page 46: ...e without adequate water supply Failure to properly cool engine will cause severe engine damage and void your warranty Special Note for Boats Operating on Small Ski Lakes Some operators choose to use their boats exclusively on small ski lakes where they never get an opportunity to run their engines for extended amounts of time 15 minutes or more in the upper RPM range above 4000 RPM Many of these ...

Page 47: ...il X Oil X Filter Engine Coolant Check Change Check Change Spark Plugs Inspect Clean X Fuel Injectors Inspect Clean X Fuel Filter Replace X Flame Arrestor Clean Change X Belts Inspect X X X Spark Plug Wires Inspect X Breather Hose Clean X Starter Bendix Grease X X Heat Exchanger Inspect Clean X Zinc Anodes Inspect X Services best accomplished by your Indmar dealer 1 Severe use applications see spe...

Page 48: ...e other hand is utilizing a signiﬁcantly larger amount of the engine s output to keep the boat moving Then add the extra load of ballast bags and a wakeboarder surfer or skier and we are utilizing even more of the engine s capacity The harder you work the engine the more consumables gasoline and oil it needs to keep running As long as there are not other detrimental operating characteristics such ...

Page 49: ...e oil pan giving you a more accurate reading 1 CAUTION Engine and engine oil may be hot Pull dipstick from engine 2 Wipe oil off stick with clean towel cloth 3 Insert dipstick completely into the dipstick tube 4 Remove dipstick and read oil level 5 After reading is complete return dipstick to tube 6 Add oil if necessary Adding Oil If oil level on the dipstick reads below the ADD mark add only enou...

Page 50: ...not covered by your warranty Changing Oil CAUTION Engine oil may be hot Change your engine oil after the ﬁrst 10 20 hours of operation Then change oil every 75 hours 25 in severe conditions or annually whichever comes ﬁrst To maximize engine life change the oil ﬁlter at every oil change INDM 0076 2 1 1 Oil Filter 2 Quick Drain Figure 7 4 Oil Filter and Drain Indmar recommends all engine maintenanc...

Page 51: ...n to the speciﬁcation indicated on the cap For Engines with Spin on Filter Fill a new 872025 oil ﬁlter about half full with clean engine oil Lightly lubricate the oil ﬁlter gasket with clean engine oil and spin on the ﬁlter until the gasket makes contact Hand tighten ﬁlter 1 2 to 3 4 turn after contact 6 Add the new oil through the cap located on the engine valve cover Fill only to the FULL mark o...

Page 52: ...t ﬂame arrestor to prevent clogging by dirt or corrosion High Performance Element Type Flame Arrestor Your engine is equipped with a high performance USCG approved element type ﬂame arrestor special procedures are required Consult your dealer for special servicing instructions for this ﬂame arrestor WARNING Do not remove the ﬂame arrestor at any time when the engine is being started or run as it m...

Page 53: ...hing device available from your Indmar dealer NOTICE A typical home water supply cannot supply enough water to operate the engine at high RPM Do not run the engine above 1000 RPM when connected to a hose home supply Monitor the engine temperature to ensure the engine does not overheat Fresh Water Closed Cooling Systems WARNING Avoid possible skin burns turn the engine OFF and allow it to cool enou...

Page 54: ...Use only propylene glycol coolant Use of any other coolant or mixing coolant types can cause engine damage Damage to your engine from use of any other type of coolant is not covered by warranty NOTICE The coolant system should be ﬂushed and coolant replaced every two years This should be performed by a qualiﬁed Indmar service technician When adding coolant add only a 50 50 mix of Indmar propylene ...

Page 55: ...ep your engine looking like new Indmar recommends applying an anti corrosion compound Regular application every 3 months of this protectant particularly on exposed metal surfaces motor mounts and electrical connections will displace water and seal the surfaces against penetration by corrosive agents Rinsing the engine with fresh water between applications of the protectant will further protect the...

Page 56: ...fuel systems ELECTRICAL SYSTEM The electrical system on all Indmar engines is protected by a 40A main circuit fuse If the engine will not crank with the battery switch in the ON position locate the fuse in the electrical box on the engine Remove the cover from the electrical box and check the 40A fuse If the fuse is blown there is a spare in the electrical box There are also other spare fuse locat...

Page 57: ...s speciﬁcally routed to eliminate problems related to engine heat and spray immersion in liquids or contact with rotating assemblies Electrical problems can result if wiring is moved from its original position and is not properly repositioned Charging System Maintenance Guidelines Adhering to the following procedures and guidelines will ensure proper operation of your battery charging system Watch...

Page 58: ...w a parallel route through the diode trio and out of the alternator This heavier than normal current ﬂows though the diodes and will cause them to overheat and fail Consequently if you have replaced an alternator because of bad diodes and the replacement fails for the same reason there is likely a bad connection between the alternator BAT B terminal and the positive side of the battery circuit Hav...

Page 59: ...ndmar s Limited Warranty General Lubrication STARTER Apply a dab of multipurpose grease onto the starter bendix every month or 50 hours of operation Your starter has been sprayed with lubrication internally to extend its longevity Corrosion rust and water intrusion will not be covered under Indmar s Limited Warranty SHIFT AND THROTTLE CABLES Spray exposed throttle cable and shift cable ends with a...

Page 60: ...7 16 SECTION SEVEN INDM 0077 Figure 7 8 Serpentine Belt Routing Supercharged Models INDM 0078 Figure 7 9 Serpentine Belt Routing Naturally Aspirated Engines ...

Page 61: ...improper storage is not covered under terms of Indmar s Limited Warranty NOTICE Because of the complexity of preparing your engine for winter storage and the danger of catastrophic engine damage from freezing water in the engine it is recommended that you have your dealer perform winterization procedures Damage due to improper winterization storage is not covered by product warranty To properly wi...

Page 62: ...ackﬁre occurs and gasoline fumes are present If the engine is operated without the ﬂame arrestor secured extreme care must be taken to ensure that the engine compartment is well ventilated and that no fuel leaks are present 1 If the boat is to be placed in storage with fuel in the tank s that does not contain alcohol ﬁll the fuel tank s with fresh fuel and a sufﬁcient amount of gasoline stabilizer...

Page 63: ...th a cooling system that uses a 50 50 propylene glycol antifreeze and water mixture in the engine block and raw water in the heat exchanger and exhaust system If the boat is kept in an area where the temperature falls below the freezing point of water 32 F or 0 C the cooling system must be winterized to prevent freeze damage to the engine The protection level of the antifreeze must be tested using...

Page 64: ...system when the boat is removed from the water No special draining procedures are required INDM 0083 Figure 8 1 Raw Water Cooling System General Power Package Preparation 1 Clean dirt grime and grease from painted surfaces of the engine and drive train 2 Touch up painted areas of the engine 3 Coat unpainted components engine mounts e g with Indmar Marine Waterproof Grease ...

Page 65: ...ve train 5 Check the engine compartment and bilge for nesting animals Clean as necessary Check for any damage or evidence of ﬂuid leaks OTE N With the boat in the water or a hose and adapter installed cycle the key switch ON then OFF for ﬁve second intervals 3 4 times before cranking the engine to allow the fuel pump to prime the fuel lines 6 Review boat manufacturer s starting procedure 7 Start t...

Page 66: ...6 Install new spark plugs Check the wires for cracks and damage 7 Charge the battery and check battery connections to make sure they are clean and tight 8 Put fresh gasoline in the fuel tank that does not contain ethanol Cycle the key switch several times to make sure the fuel system is full and primed Install an appropriate tester and verify the fuel pressure is at speciﬁcation 9 Apply water to t...

Page 67: ...Indmar dealer to correct the cause of the problem Poor Gas Mileage x Fouled spark plugs x Plugged ﬂame arrestor x Poor driving habits x Plugged positive crankcase ventilation system x Black smoke at exhaust outlet shows rich gas mixture x Excessive boat loads weight x Damaged or dirty hull x High altitude adjustment required x Adjustment for temperature extremes required Hard Cold Start x Weak or ...

Page 68: ...r supply to engine x Engine needs tune up Engine Cranks Won t Start x Weak or shorted coil no spark at plugs x Loose engine grounds x Lack of fuel x Weak or discharged battery x Boat Engine Safety switch not attached x Vapor lock Idle Misses or Runs Rough x Spark plugs fouled or cracked x Spark plug or distributor wires loose or shorted x Plugged positive crankcase ventilation system x Engine in n...

Page 69: ...s x Battery cables loose or corroded x Weak or discharged battery Engine Won t Crank x Weak or discharged battery loose or corroded battery cables x Defective neutral safety switch or adjustment needed x Defective starter motor x Ignition switch problems x Hydrostatic lockup remove spark plugs to look for water or gasoline in cylinders x Seized engine turn crank pulley with socket and ratchet ...

Page 70: ...9 4 SECTION NINE NOTES ...

Page 71: ...olant for fresh water cooled systems 50 50 mix propylene glycol and distilled water P N 872027 Flame Arrestor P N 525900 Engine Fuel for storage Marine formula fuel stabilizer P N 872008 Engine Cables for corrosion protection Corrosion protectant and lubricant Starter Bendix Lubricant Multipurpose grease P N 872026 Alternator Belt Standard and Premium Models P N 725903 Alternator Belt Supercharged...

Page 72: ...A 2 APPENDIX A SERVICE LOG Date Maintenance Performed ...

Page 73: ...M Minimum Oil Pressure at Idle 8 psi 55 kPa Oil Filter Indmar P N 872025 spin on P N 501022S cartridge Fuel Pump Pressure 60 psi 414 kPa Electrical System 12V DC Negative Ground Minimum Battery Requirements 650 CCA 700 MCA 120 AH Firing Order 1 5 4 8 6 3 7 2 Spark Plug Type 16 Plugs Required 597037 Spark Plug Gap 0 044 1 12 mm Thermostat 160 F 71 C Fluid Capacities Engine Oil 8 qt 7 6 L Closed Coo...

Page 74: ...B 2 APPENDIX B NOTES ...

Page 75: ...mited Product Warranty is extended only to the original retail purchaser of a boat or the original lessor in the case of a leased boat in which a Product has been installed pursuant to Indmar s approval or authority Customer In the event that the product is used in conjunction with a demonstrator or boat show display the warranty begins from the earlier of the date of delivery to the retail purcha...

Page 76: ...or necessary access to the Product h Transportation charges and travel time incurred by dealer to fulﬁll any of its obligations pursuant to this Limited Product Warranty i Service or work to the Product as requested by the Customer that is as determined solely by Indmar to be beyond the scope of this Limited Product Warranty j Use of parts other than Indmar parts or parts authorized by Indmar and ...

Page 77: ...lectric Control Module prior to granting any warranty coverage on the Product under this Limited Product Warranty 6 Warranty Period Warranty coverage shall be provided only for the periods of time hereinafter set forth a For Product installed in boats manufactured by a manufacturer approved by Indmar OEM Standard Models i A period of thirty six 36 months or 480 hours whichever comes first commenci...

Page 78: ...dmar by an authorized Indmar dealer within 10 days of the transfer No transfer shall be effective or valid unless and until approved by Indmar in its sole discretion In the case of a warranty transfer relating to a leased boat a copy of the lease contract showing the length of the lease must also be submitted to Indmar by an authorized Indmar dealer along with the appropriate payment For warranty ...

Page 79: ...Y STATED ABOVE IS A LIMITED WARRANTY AND IT IS THE ONLY WARRANTY MADE BY INDMAR INDMAR DOES NOT MAKE ANY OTHER WARRANTIES EXPRESS OR IMPLIED THERE ARE EXPRESSLY EXCLUDED ALL WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE INDMAR SHALL HAVE NO LIABILITY WITH RESPECT TO ITS OBLIGATIONS UNDER THIS LIMITED WARRANTY OR OTHERWISE FOR CONSEQUENTIAL EXEMPLARY INCIDENTAL OR PUNITIVE DAMA...

Page 80: ...thorized dealer or OEM b Installed by an unauthorized dealer or OEM c Imported into the country by an individual or unauthorized OEM or dealer d That has not been properly serviced and maintained as stated in the Indmar Operator s Manual e Customs charges import duties taxes and VAT on warranty replacement parts INTERNATIONAL WARRANTY PROCEDURES Indmar is excited to expand internationally with our...

Page 81: ......

Page 82: ...P N OME0902 17JET ...

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