SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS
33
F4GE N SERIES
Print P2D32N010 E
Base - February 2009
TIGHTENING TORQUE
COMPONENT
TORQUE
COMPONENT
Nm
kgm
Cooling Nozzles (M8x1.25x10)
15
±
3
1.5
±
0.3
Main bearing cap
1st stage
2nd stage
50
±
6
80
±
6
5.0
±
0.6
8.0
±
0.6
3rd stage
90º
±
5º
Rear gear housing assembly
(M8x1.25x40)
(M8x1.25x25)
(M10x1.5)
24
±
4
24
±
4
49
±
5
2.4
±
0.4
2.4
±
0.4
4.9
±
0.5
Oil pump (M8x1.25x30)
8
±
1
0.8
±
0.1
Front cover assembly
(M8x1.25x45)
(M8x1.25x30)
24
±
4
24
±
4
2.4
±
0.4
2.4
±
0.4
Connecting rod bolts (M11x1.25)
1st stage
2nd stage
30
±
3
60
±
5
3.0
±
0.3
6.0
±
0.5
3rd stage
60º
±
5º
Ladder frame assembly (M10x1.25x25)
43
±
5
4.3
±
0.5
Oil rifle plugs
(M10x1)
(M14x1.5)
6
±
1
11
±
2
0.6
±
0.1
1.1
±
0.2
Assemble oil suction tube (M8x1.25x20)
24
±
4
2.4
±
0.4
Oil pan assembly
(M8x1.25x25)
(M18x1.50)
24
±
4
60
±
9
2.4
±
0.4
6.0
±
0.9
Set timing pin
5
±
1
0.5
±
0.1
Fuel pump assembly
M8 screw
M6 screw
M6 nut
24
±
4
10
±
1
10
±
1
2.4
±
0.4
1.0
±
0.1
1.0
±
0.1
M10x1.5 flange head nuts
pre-torque
final torque
10
±
15
50
±
55
1.0
±
1.5
5.0
±
5.5
Fuel pump gear (drive gear nut)
snug torque
final torque
15
±
20
85
±
90
1.5
±
2.0
8.5
±
9.0
Timing pin cap of fuel pump
30
±
35
3.0
±
3.5
Rocker assys (M8)
24
±
4
2.4
±
0.4
Cylinder head bolts
(M12x70)
(M12x140)
(M12x180)
50 + 90º
40 + 180º
70 + 180º
5.0 + 90º
4.0 + 180º
7.0 + 180º
Assy rocker covers (M8x1.25x25)
24
±
4
2.4
±
0.4
Intake manifold (M8x1.25)
24
±
4
2.4
±
0.4
Assy air intake connection (M8x1.25)
24
±
4
2.4
±
0.4
Oil bypass valve into lube filter head (M22x1.5x10)
80
±
8
8.0
±
0.8
Plug (M12x1.5x12)
10
±
1
1.0
±
0.1
Exhaust manifold (M10x1.5x65)
43
±
6
4.3
±
0.6
Water pump (M8x1.25x25)
24
±
4
2.4
±
0.4
Water outlet connection
(M8x1.25x35)
(M8x1.25x70)
24
±
4
24
±
4
2.4
±
0.4
2.4
±
0.4
Fan support (M10x1.5x20)
33
±
5
3.3
±
0.5
Fan pulley
(M6)
(M10)
10
±
2
43
±
6
1.0
±
0.2
4.3
±
0.6
Summary of Contents for F4GE9454J*J604
Page 3: ...F4GE N Series Part 1 F4GE N SERIES 1 F4GE N SERIES Print P2D32N010 E Base Febraury 2009...
Page 4: ...2 F4GE N SERIES Base Febraury 2009 Print P2D32N010 E...
Page 6: ...2 INTRODUCTION F4GE N SERIES Base Febraury 2009 Print P2D32N010 E...
Page 16: ...2 F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 18: ...4 F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 20: ...2 SECTION 1 GENERAL SPECIFICATIONS F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 28: ...2 SECTION 2 FUEL F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 34: ...8 SECTION 2 FUEL F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 40: ...6 SECTION 3 AGRICULTURAL APPLICATION F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 42: ...8 SECTION 3 AGRICULTURAL APPLICATION F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 74: ...40 SECTION 3 AGRICULTURAL APPLICATION F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 76: ...42 SECTION 3 AGRICULTURAL APPLICATION F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 80: ...46 SECTION 3 AGRICULTURAL APPLICATION F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 82: ...48 SECTION 3 AGRICULTURAL APPLICATION F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 90: ...56 SECTION 3 AGRICULTURAL APPLICATION F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 132: ...2 SECTION 5 TOOLS F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 138: ...8 SECTION 5 TOOLS F4GE N SERIES Base February 2009 Print P2D32N010 E...
Page 140: ...2 APPENDIX F4GE N SERIES Base February 2009 Print P2D32N010 E...