Barrus Shire 60 Original Instruction Download

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ORIGINAL INSTRUCTION

RDG603A31 - Issue 4

CANAL ENGINE

MANUAL

For the following engine models:

Shire 60
Shire 65

Summary of Contents for Shire 60

Page 1: ...ORIGINAL INSTRUCTION RDG603A31 Issue 4 CANAL ENGINE MANUAL For the following engine models Shire 60 Shire 65 ...

Page 2: ...ert symbol appears throughout the manual It means attention be alert as your safety is involved Please read and follow the message that appears after the safety alert symbol NOTICE This indicates a situation which can cause damage to the machine personal property and or the environment or cause the equipment to operate improperly CAUTION This indicates a hazardous situation which if not avoided co...

Page 3: ... serial number in the space provided above Please quote the engine identification number during any enquiry or when ordering spare parts Information about the engine serial number and its location on the engine can be found in SECTION 2 of the manual Shire Engine Manuals and Shire Parts Books ...

Page 4: ...M Gearbox Manual and familiarise yourself with the engine and its parts before operation If the engine is fitted with Travel Power and or Hybrid options please also read the supplied manuals for them carefully The information and recommendations given in this manual are based on the latest information available at the time of publication E P Barrus reserve the right to change the specification of ...

Page 5: ...nual regarding hand over and commissioning of boat Failure to complete and return the registration form to E P Barrus will result in the warranty period starting from the date of engine manufacture NOT from the date of purchase PRM Gearboxes are covered by a three 3 year warranty for recreation users Engine alternator starter motor and electrical components are only covered by a one 1 year warrant...

Page 6: ...ation and techniques are set forth in the Operations and First time running sections in this manual use of an accessory or part not manufactured or sold by us or alteration or removal of parts Expenses related to crane out launch towing storage telephone rental inconvenience slip fees insurance coverage loan payments loss of time loss of income or any other types of accidental or consequential dam...

Page 7: ...rol Panel 17 1 Standard Control Panel 17 2 Deluxe Control Panel 17 3 Control Panel Overview 18 4 Warning Light Procedure 18 5 Overall Dimensions of the Standard Control Panel 20 6 Overall Dimensions of the Deluxe Control Panel 20 SECTION 5 Installation 21 1 Ventilation 21 2 Engine Beds 21 3 Cooling System 21 4 Skin Tanks 21 5 Engine Cooling Water Inlet and Outlet Hose Connections 22 6 Pressurised ...

Page 8: ...er Take Off Optional Extra 37 24 Installation Check List 38 SECTION 6 Operation 39 1 Starting the engine for the first time 39 2 Starting Procedure 39 3 Stopping Procedure 40 4 Full Load Running 40 5 Refuelling 40 6 Diesel Fuel Additive 41 7 Exhaust Back Pressure 41 8 Hybrid System For engine with Hybrid System fitted 41 9 Single Shift Control Lever Side Mount Operation Optional RDG9210055 41 SECT...

Page 9: ...iring Diagram 55 3 Standard Control Panel Wiring Diagram 56 4 Deluxe Control Panel Wiring Diagram 57 SECTION 10 Technical Data 58 1 Engine Data 58 2 Return Diesel System 58 3 Dry Weight of Engine Data 59 4 Torque Settings for Screws Bolts and Nuts 59 5 Cylinder Head Tightening Sequence 60 SECTION 11 Dealer List 61 SECTION 12 Shire Parts 63 SECTION 13 Declarations 65 1 Declaration of Conformity for...

Page 10: ...RDG603A31 Issue 4 Page 10 of 88 SECTION 14 Lubricant Safety Data Sheets 71 1 Ground Force 10W 40 71 2 Torq Gard Supreme 15W 40 80 SECTION 15 Shire Service Record Card 88 ...

Page 11: ...y maintenance or repairs 2 Lifting DANGER CRUSH HAZARD NEVER STAND UNDER A HOISTED ENGINE IF THE HOIST MECHANISM FAILS THE ENGINE WILL FALL ON YOU CAUSING SERIOUS INJURY OR DEATH The Lifting points supplied with the engine are for lifting the engine gearbox only A suitable spreader bar must be employed to prevent over stressing either bracket during any lift 3 Rotating Shafts and Belts WARNING SEV...

Page 12: ...AZARD WAIT UNTIL THE EXHAUST COOLS BEFORE YOU TOUCH IT Exhaust gases may have temperatures as high as 650 C and contain elements which are harmful if ingested It is therefore essential that exhaust systems are gas tight and lagged to prevent accidental burning and inhalation of exhaust gases when inside the boat cabin 5 Launching and Lifting Boats Care must be taken when launching or craning new b...

Page 13: ... away from the battery NO SMOKING Batteries contain sulphuric acid if splashed on skin or eyes flush well with water and seek medical advice Keep battery tops and battery compartment ventilated at all times If disconnecting the battery remove the earth lead FIRST and re connect it last If charging the battery ensure that the charger is switched off before connecting and disconnecting Do not tip th...

Page 14: ...ry exhaust manifold WB Work Boat Seawater Heat Exchanger cooled dry exhaust manifold with either a dry exhaust system same as a Canal Boat or water injected exhaust system Can also be used for sea going applications RB River Boat Can also be used for sea going applications Seawater Integral exhaust manifold heat exchanger cooled Water injected exhaust system Note There are a number of optional ext...

Page 15: ...ght Side Viewed from rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Single Thermostat Housing 2 40 Amp 12 Volt Alternator 3 150 Amp 12 Volt Alternator 4 Dry Exhaust Outlet Description 5 Air Filter 6 Gearbox 7 Oil Filter 8 Primary and Secondary Fuel Filters 9 Engine Sump Pump ...

Page 16: ...om rear Note There are a number of optional extras that may be fitted to an engine that are not shown here Description 1 Single Thermostat Housing 2 50 Amp 12 Volt Alternator 3 150 Amp 12 Volt Alternator 4 Dry Exhaust Outlet Description 6 Primary and Secondary Fuel Filters 7 Air Filter 8 Gearbox 9 Oil Filter 10 Engine Sump Pump ...

Page 17: ... Warning Light 5 40A Alternator Charge Warning Light 6 150 240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch Description 1 Tachometer Gauge 2 Hour Meter 3 Water Temperature Warning Light 4 Oil Pressure Warning Light 5 40A Alternator Charge Warning Light 6 150 240A Alternator Charge Warning Light 7 Glow Plug Light 8 Key Flap and Ignition Switch 9 40A Alternator O...

Page 18: ...rature warning light and glow plug light operate slightly differently The water temperature warning light will only come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level The glow plug light will come on when the ignition is first turned on for 5 8 seconds ...

Page 19: ...the engine immediately Contact your local dealer Failure to stop the engine may result in permanent engine damage 5 40A Alternator Charge Warning Light This indicates that the alternator has stopped charging The engine can still be operated for a short period of time Contact your local dealer 6 150 240A Alternator Charge Warning Light This indicates that the alternator has stopped charging The eng...

Page 20: ...5 Overall Dimensions of the Standard Control Panel All Dimensions are in mm Figure 8 Standard Control Panel Dimensions 6 Overall Dimensions of the Deluxe Control Panel All Dimensions are in mm Figure 9 Deluxe Control Panel Dimensions ...

Page 21: ...he bulkhead Webs or gussets must be welded in place midway to prevent flexing 3 Cooling System Ensure pipe work to and from the skin tanks is of sufficient bore Ensure tight bends and elbows are avoided or kept to a minimum sizes are listed overleaf 4 Skin Tanks The ideal skin tank internal thickness is between 50 and 75mm the table below will indicate a suitable tank size However volume will not ...

Page 22: ... oil Please refer to Section 5 Installation 21 Hydraulic Drive Transmission for further information 5 Engine Cooling Water Inlet and Outlet Hose Connections These are on the left hand port side of the engine Engine Size mm Shire 60 65 35mm OD inlet and 35mm OD Outlet Use a good quality hose that cannot collapse or kink and is capable of working at temperature in excess of 100 c A S A P Supplies LT...

Page 23: ...The pressurised header tank should be mounted higher than the level of the engine no less than 300mm and no more than 1m from the engine to prevent cooling system air locks Shire 60 65 Two hoses are used on these engines One is fitted between the smaller internal diameter 3mm outlet on the left hand side of the tank and the connection on the top of the thermostat housing The second hose is connect...

Page 24: ...erature of coolant flowing to the calorifier from the engine can be between 85 and 90 C A blender valve must be incorporated in the calorifier hot water system outlet to lower the hot water temperature for domestic use The hose connections for the calorifier are for a internal diameter hose The connections for the calorifier are shown on Figure 12 ...

Page 25: ...esult in excessive engine movement and premature mount failure If this is a problem put steel packing plates under the mounts Packing plates 25mm thick are available Order RDG3906 Engine mount spacer Alternatively they can be manufactured locally Ensure that the engine has been installed for at least 24 hours before shaft alignment is checked to allow the mounts time to settle under the engine wei...

Page 26: ...etain strength measuring from the centre of the mount hole to the front end of the rail Note This procedure is only possible on non 230V Power system engines and may result in a very slight increase in vibration AV mount installation points are shown on Figure 15 Figure 13 Correct Anti Vibration Mount Installation ...

Page 27: ...stallation Description 1 Normal mounting position 2 Alternative mounting position if engine compartment space is restricted Figure 15 Anti Vibration Mount Installation Points 10 Engine Alignment The gearbox output shaft flange and propeller shaft input flange must be almost ...

Page 28: ...the engine and shaft alignment as close as possible A dummy shaft may be required for this purpose Some types of flexible shaft couplings require the input and output to be misaligned check with the coupling manufacturer s installation instructions Minimum clearance of 25mm between rails and engine beds 11 Engine Inclination The engine installation angle is the angle of the crankshaft centre to th...

Page 29: ...s the requirement for a split charging system or relay The engine is supplied with the domestic alternator belt not fitted This is so that domestic alternator damage does not occur if the engine is run without the domestic battery back connected The belt should only be fitted when the domestic battery bank has been connected to the domestic alternator Belt fitting and tensioning instructions are i...

Page 30: ...gine Oil WARNING BURN HAZARD WAIT UNTIL THE ENGINE COOLS BEFORE YOU DRAIN THE ENGINE OIL HOT ENGINE OIL MAY SPLASH AND BURN YOU NOTICE ENGINE OIL WITH A HIGHER API CLASS THAN CD IS UNSUITABLE FOR CANAL BOAT OPERATION AND WILL CAUSE ENGINE DAMAGE IF USED All Shire engines are supplied fully run in Check oil levels in engine and gearbox before starting Use good quality engine oil SAE 15W 40 API clas...

Page 31: ...afing Initially fill the fuel system by turning the ignition on to operate the electric fuel pump Loosen the bleed screw on the top of the primary fuel filter water trap and close when fuel begins to flow clearly no bubbles The rest of the process is done automatically by the engine It is rarely necessary to bleed the injection pump or injectors upon installation as the engine will already have fu...

Page 32: ...eck the gearbox shift lever selects positively and that the drive direction corresponds with the gearshift control lever Ensure that the gearbox control lever and the gearshift lever are both in neutral before connection Adjust if necessary 18 Domestic Battery Bank DANGER EXPLOSION HAZARD NEVER SHORT OUT THE BATTERY TERMINALS INCLUDING WHEN CHECKING THE REMAINING BATTERY CHARGE THIS WILL RESULT IN...

Page 33: ...0 840 ampere hour maximum battery bank size 19 Control Panel CAUTION All Shire engines are supplied with an engine control panel that shows RPM and hours run and include warning lights and a warning buzzer The deluxe panels also have additional gauges for the water temp oil pressure and battery charging The panels are designed to be splash proof and are correctly installed with the gauges vertical...

Page 34: ...rs will require calibrating and checking by trial and error with a hand held tacho until the engine speed and indicated tachometer speed are the same Engine energise to stop systems are available as an optional extra 20 Exhaust System WARNING EXHAUST HAZARD NEVER OPERATE ENGINE WITHOUT PROPER VENTILATION NEVER BLOCK VENTS OR OTHER MEANS OF VENTILATION ALL COMBUSTION ENGINES CREATE CARBON MONOXIDE ...

Page 35: ...number of points must be observed Bobtail engines i e Engines supplied without a marine gearbox normally do not have a gearbox oil cooler fitted However if a cooler is supplied this will only be suitable to cool a conventional marine gearbox Hydraulic drive transmissions generate far more heat than a conventional marine gearbox Therefore the size of the oil cooler installed must be calculated by t...

Page 36: ...ly in the tapered bore of the coupling hub and on the outside of the clamping hub DO NOT USE SOLVENTS Mount the coupling onto the gearbox output flange Note The M10 tapped holes in the coupling are 15 17mm so care must be taken to use screws or studs of the correct length Centa recommend the use of M10 x 25 screws or M10 x 40 studs If using studs the shorter 10mm screwed portion should be inserted...

Page 37: ...pling would be subject to a pulling force when sailing forward The coupling uses a bonded rubber element and care should be taken not to contaminate the rubber by indiscriminate use of solvents or anaerobic liquids 23 PRM 280DP Gearbox with Power Take Off Optional Extra The PRM 280 with power take off is designed for driving hydraulic pumps made to SAEJ77 Series B specification The maximum power w...

Page 38: ...tio of antifreeze to water All air has been bled from skin tank calorifier and pipework Engine and gearbox oil levels are as specified Throttle and gear cables correctly adjusted and operating smoothly All pipework and cabling supported and not chaffing slack to allow movement of engine Engine control panel installed in a position where it is not out in the open Confirm engine control panel gauges...

Page 39: ...y come on for a brief period of time when the ignition is first turned on as a bulb check It will then only illuminate in the case of the engine coolant temperature exceeding the maximum safety level Wait for the glow plug light to go out Turn key to start and hold to crank Crank the engine for no more than 15 seconds Upon engine start immediately release the key Key will return to on position The...

Page 40: ...enough to allow this and that the water is deep enough not to damage the propeller It is recommended that the engine is run at or near full load for 15 minutes maximum revs in gear every 50 hours 5 Refuelling WARNING DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS WARNING DIESEL FUEL IS HARMFUL TO SKIN MAKE SURE THE RELEVANT PERSONAL PROTECTION EQUIPMENT IS WORN All Shire canal boa...

Page 41: ...ability are an added benefit of using this product Diesel fuel additive is available from your Shire dealer in a handy 500ml container Part Number RDG80210219 7 Exhaust Back Pressure The back pressure falls within the manufacturers recommended range when using the optional exhaust system see 20 Exhaust System from Section 5 Installation with the engine 8 Hybrid System For engine with Hybrid System...

Page 42: ...ow when pumping to empty the sump Note Remember to refit the blanking plug afterwards Place a drip tray under the engine to catch the small amount of oil that will escape from the oil filter Using the strap type oil filter removal tool supplied with the engine slacken the filter from the engine block in an anti clockwise direction Remove the tool and spin off the filter Lightly oil the new filter ...

Page 43: ... THE GEARBOX OIL HOT OIL MAY SPLASH AND BURN YOU Some engines will have a gearbox sump pump fitted To change the oil in this circumstance follow the same procedures as were outlined for changing the engine oil For engines without a gearbox sump pump follow the procedure below Change the gearbox oil while it is still warm Please refer to the gearbox manual for more information Place a tray beneath ...

Page 44: ... ALWAYS BE ENVIRONMENTALLY RESPONSIBLE Please dispose of used oil and oil filters safely with due regard for the environment and take to your local waste oil disposal point Do not allow oil or contaminated parts to enter the inland water way system 5 Primary Fuel Filter Drain Shire 60 65 WARNING DIESEL FUEL IS FLAMMABLE AND EXPLOSIVE UNDER CERTAIN CONDITIONS Level dipstick Filler Plug Level dipsti...

Page 45: ... fuel filter water trap Figure 19 Drain off any water Once the water has been drained retighten the drain screw It is unlikely the complete fuel system will require bleeding Run for 5 minutes Check that the drain union is tight and that there are no leaks Do not over tighten the drain screw The boat builder should have fitted an additional water trap in the fuel system Ensure that this is drained ...

Page 46: ...rap wrench supplied Unscrew them until loose then remove by hand Primary fuel filter only Retain the metal fuel filter drain screw from the old filter and reuse in the new filter The part number for the drain screw is RDG9189022 Smear a small amount of clean fuel on all of the O ring seals that are supplied with the new filter element Screw the new element back into the filter head Tighten by hand...

Page 47: ...the fuel filter has been purged of air close the bleed screw Undo ALL the injector pipe connections Crank the engine over with the starter motor When fuel can be seen stop cranking Tighten the injector pipe connections Wipe off any excess fuel Crank the engine The engine should now start If it does not start repeat the above procedure Check for any leaks and clean up any spilt fuel If the fuel fil...

Page 48: ...he front of the white plastic expansion tank If required top up the level with coolant 50 clean tap water and 50 ethylene glycol based anti freeze through the expansion tank filler cap Do not use water only to top up as this weakens the coolant mix reducing the level of frost protection and anti corrosion protection of the coolant 9 Belt Adjustment WARNING SEVERE HAZARD KEEP HANDS AND OTHER BODY P...

Page 49: ...OVING ROTATING PARTS WEAR TIGHT FITTING CLOTHING AND KEEP YOUR HAIR SHORT OR TIE BACK REMOVE ALL JEWELLERY BEFORE COMMENCING WORK CHECK BEFORE STARTING THE ENGINE THAT ANY TOOLS OR RAGS USED DURING MAINTENANCE HAVE BEEN REMOVED FROM THE AREA Ensure the ignition key is removed before carrying out any maintenance Turn the battery master switch to the off position before carrying out any maintenance ...

Page 50: ...op adjuster bolts and the lower mounting pivot nut and bolt Push the alternator towards the engine to loosen the belt Remove the belt Hold the belt in position over the top alternator pulley Rotate the engine if required by hand to guide the new belt into the vee Re tension the belt as above 12 Control Panel Maintenance WARNING REMOVE THE IGNITION KEY BEFORE WORKING IN ENGINE COMPARTMENT TURN BATT...

Page 51: ...when the key has been removed see Section 8 Service Schedule A lubricant such as WD40 with silicon would be suitable Other lubricants are available Then with the battery master switch turned off operate the key switch a couple of times This will ensure the lubricant works into the mechanism ...

Page 52: ... EQUIPMENT IS WORN 1 Specifications and Capacities Specification of Coolants and Lubricants to use Component Lubricant Engine SAE 15W 40 API Class CD Oil Coolant 50 Clean Water 50 Ethylene Glycol Antifreeze PRM 150 and 280 Gearbox SAE 10W 40 API Class CD Oil Engine Oil Capacity with Filter Engine Capacity Litres Capacity Pints 60 65 9 5 16 7 Gearbox Oil Capacity Excluding Cooler Gearbox Capacity L...

Page 53: ...2 Months If large quantities of dirt or water are found in the Primary Fuel Filter then change at 350 hours Air Filter Element 250 Hours Every 700 hours OR 24 Months Sooner if required Drive Belts Daily As required Adjust as necessary All Hoses 50 hours As required Check hoses for damage or leaks Replace as necessary Key Switch Lubricate Every 150 hours OR 12 Months As per instructions in Section ...

Page 54: ...RDG603A31 Issue 4 Page 54 of 88 SECTION 9 Wiring Diagrams 1 Engine Wiring Diagram Shire 60 65 Figure 21 Shire 60 65 Wiring Diagram ...

Page 55: ...RDG603A31 Issue 4 Page 55 of 88 2 Shire 60 65 Cold Start Wiring Diagram Figure 22 Shire 60 65 Cold Start Wiring Diagram ...

Page 56: ...RDG603A31 Issue 4 Page 56 of 88 3 Standard Control Panel Wiring Diagram Figure 23 Standard Control Panel Wiring Diagram ...

Page 57: ...RDG603A31 Issue 4 Page 57 of 88 4 Deluxe Control Panel Wiring Diagram Figure 24 Deluxe Control Panel Wiring Diagram ...

Page 58: ...d Output Speed Shire 60 44kW 60hp at 2500rpm Shire 65 48kW 65hp at 2600rpm Low Idling 875 900 rpm High Idling 2700 25 rpm Direction of Rotation Anti clockwise Viewed from Flywheel End Lubricating System Pressure Splashing Normal Oil Pressure at Rated Engine Speed 0 25 0 4 MPa 2 5 4 bar 36 58 psi Normal Oil Pressure at Low Idle Speed 0 068 MPa 0 68 bar 10 psi Electric Starting System Starter Motor ...

Page 59: ... Bearing Cap Bolts M10 x 1 Grade 10 9 First time 30 1 Second time 60 3 Cylinder Head Bolts M11 x 1 5 Grade 10 9 First time 30 Second time 50 Third time 60 Fourth time 60 Connecting Rod Bolts M8 x 1 Grade 12 9 First time 25 1 Second time 60 3 Flywheel Bolts M12 x 1 5 Grade 12 9 100 3 Glow Plugs M10 x 1 25 20 25 Injector Clamp Plate Bolt M8 x 1 25 Grade 10 9 20 Injection Pump Drive Shaft Nut 80 100 ...

Page 60: ... in Figure 25 Tighten all the cylinder head bolts to 50Nm following the sequence shown in Figure 25 Put a paint mark on each bolt as reference point Turn all the cylinder head bolts 60 clockwise following the sequence shown in Figure 25 Turn all the cylinder head bolts a further 60 clockwise following the sequence shown in Figure 25 The bolts can only be reused a MAXIMUM of two times ...

Page 61: ...er Ltd 0238 0403918 sales marine power co uk HERTFORDSHIRE Lee Valley Marina 01920 870499 01920 293101 stansteadmarina vibrantpartnerships co uk Keypart Ltd 01923 276000 sales keypart com LEICESTERSHIRE Foxton Boat Services Ltd 01162 792285 foxtonboats btinternet com LONDON Lee Valley Marina 020 88061717 springfieldmarina vibrantpartnerships co uk MIDDLESEX Lindon Lewis Marine 01932 247427 service...

Page 62: ...ats btconnect com Evesham Marina 01386 768500 info eveshammarina co uk YORKSHIRE Rodley Boat Centre 01132 576132 rodleyboatcentre msn com MONMOUTHSHIRE Castle Narrowboats 01873 830001 info castle narrowboats co uk EIRE Southshore Marina Diesel Ltd 028383 41010 info southshoremarine co uk ...

Page 63: ...300037010003 R300037010003 40A Alt Belt R300037010001 R300037010001 150A Alternator RDG20110201 RDG20110201 150A Alt Belt RDG2254 RDG2254 240A Alternator Option RDG2019682 RDG2019682 240A Alt Belt Option RDG6076 RDG6076 Air Filter Element RDG5795 RDG6613 Oil Filter R300010120001 R300010120001 Control Panel Standard Control Panel RDG20710110 Deluxe Control Panel Option RDG20710111 ...

Page 64: ...G3245 3 Engine Start Control System Fuse 15amp RDG3245 4 Glow Plug Fuse 40amp RDG3246 5 Cold Start Relay RDG5279 6 Starter Relay RDG1396 Figure 26 Fuses Relays Engine Oil Engine Oil is available from your Shire Dealer in a 20 litre container Part Number VC83070 020 Diesel Fuel Additive Diesel fuel additive is available from your Shire Dealer in a handy 500ml container Part No RDG80210219 ...

Page 65: ...B D B E B F G H Other Community Directives applied Essential Requirements Standards Other normative document method Technical file Specify in more detail Mandatory standard Annex 1 B Exhaust Emissions B 1 Engine Identification RCD II 2013 53 EU B 2 Exhaust emission requirements EN ISO 8178 4 2007 B 3 Durability 2013 53 EU B 4 Owner s Manual ISO10240 Annex 1 C Noise Emissions See Declaration of Con...

Page 66: ...h and safety requirements of the Directive 2006 42 EC Annex I relating to the design and construction of the engine have been applied and fulfilled as shown in Annex A of this Declaration The relevant technical documentation is compiled in accordance with part B of Annex VII of the Directive 5 In case of a reasoned request by the national authority we will supply the relevant technical information...

Page 67: ...y and reliability of control systems Yes 3 No 3 3 The control systems are designed and constructed to withstand the intended operating stresses and external influences A fault in the hardware or software of the control system errors in the control system logic or reasonably foreseen human error during operation does not lead to hazardous situations The operation of the control systems is to be des...

Page 68: ...9 Risks of uncontrolled movements 1 4 REQUIRED CHARACTERISTICS OF GUARDS AND PROTECTIVE DEVICES 1 4 1 General requirements No No Guards to be specified and fitted by the boat builder installer 1 4 2 1 Fixed guards No No 1 4 2 2 Interlocking movable guards Not applicable By boat builder installer 1 4 2 3 Adjustable guards restricting access 1 4 3 Special requirements for protective devices 1 5 RISK...

Page 69: ...ce warning stickers are fitted on surfaces that may become hot during operation All other protection or warnings to be made by the boat builder installer 1 7 1 1 Information and information devices Yes 13 Yes 13 13 The control panel is simple to understand and use Other control measures and information on the use of the machinery is to be carried out by the boat builder installer 1 7 1 2 Warning d...

Page 70: ...sion of gaseous and particulate pollutants from internal combustion engines The engines comply with Directive 2013 53 EU Recreational Craft Directive Article 6 part 4 in that the engine will continue to meet the exhaust emission requirements of Directives when installed into watercraft in accordance with the installation instructions that accompany the engine 5 In case of a reasoned request by the...

Page 71: ...Details of the supplier of the safety data sheet Supplier Morris Lubricants Castle Foregate Shrewsbury SY1 2EL 08 45 17 00 GMT T 44 0 1743 232200 F 44 0 1743 353584 sds morris lubricants co uk 1 4 Emergency telephone number Emergency telephone 44 0 1743 232200 08 45 17 00 hrs GMT SECTION 2 Hazards identification 2 1 Classification of the substance or mixture Classification Physical hazards Not Cla...

Page 72: ...ption of first aid measures General information Get medical attention if any discomfort continues Inhalation If spray mist has been inhaled proceed as follows Move affected person to fresh air and keep warm and at rest in a position comfortable for breathing Get medical attention if any discomfort continues Ingestion Get medical attention if any discomfort continues Do not induce vomiting Skin con...

Page 73: ...ntering drains sewers or watercourses The product is insoluble in water and will spread on the water surface 6 3 Methods and material for containment and cleaning up Methods for cleaning up Contain spillage with sand or earth Collect spillage for reclamation or disposal in sealed containers via a licensed waste contractor Avoid water contacting spilled material or leaking containers Spillages or u...

Page 74: ...0 01 mg l Sediment Freshwater 132000 mg kg Sediment Marinewater 13200 mg kg Soil 263000 mg kg Fresh water 0 1 mg l Phenol dodecyl sulfurized carbonates calcium salts overbased DNEL Industry Dermal Short term systemic effects 80 mg kg day Industry Inhalation Short term systemic effects 167 mg m Industry Dermal Long term systemic effects 20 8 mg kg day Industry Inhalation Long term systemic effects ...

Page 75: ...t be used if the airborne contamination exceeds the recommended occupational exposure limit Thermal hazards Not anticipated under normal conditions of use The product is combustible if heated excessively and an ignition source is applied Environmental exposure Do not allow product to contaminate land Controls SECTION 9 Physical and Chemical Properties 9 1 Information on basic physical and chemical...

Page 76: ...lames and other sources of ignition 10 5 Incompatible materials Materials to avoid Strong oxidising agents 10 6 Hazardous decomposition products Hazardous decomposition Oxides of carbon Oxides of nitrogen Products SECTION 11 Toxicological information 11 1 Information on toxicological effects Acute toxicity oral Notes oral LD Not expected to be highly toxic based on information of ingredients Based...

Page 77: ...re may cause skin dryness or cracking Eye contact May cause temporary eye irritation Acute and chronic health Prolonged or repeated contact with used oil may cause serious skin diseases such as Hazards dermatitis and skin cancer SECTION 12 Ecological Information Ecotoxicity Based on available data the classification criteria are not met Not regarded as dangerous for the environment 12 1 Toxicity T...

Page 78: ...tal hazards Environmentally hazardous substance marine pollutant 14 6 Special precautions for user Not applicable 14 7 Transport in bulk according to Annex II of MARPOL73 78 and the IBC Code Transport in bulk according to Not applicable Annex II of MARPOL 73 78 and the IBC Code SECTION 15 Regulatory information 15 1 Safety health and environmental regulations legislation specific for the substance...

Page 79: ...mpt Korea KECI All the ingredients are listed or exempt China IECSC All the ingredients are listed or exempt Philippines PICCS All the ingredients are listed or exempt New Zealand NZIOC All the ingredients are listed or exempt SECTION 16 Other information Revision comments NOTE Lines within the margin indicate significant changes from the previous revision Revision date 11 11 2015 Revision 1 SDS n...

Page 80: ...lowing components Highly refined mineral oil Name CAS EINECS Proportion Hazard R Phrase Zinc alkyl dithiophos phate 68649 42 3 272 028 3 1 2 49 Xi N R38 R41 R51 53 Other Information See Section 16 Other Information for full text of each relevant Risk Phrase 3 HAZARDS IDENTIFICATION EC Classification Not classified as Dangerous under EC criteria Human Health Hazards No specific hazards under normal...

Page 81: ...bricants is not usually necessary unless a large amount has been ingested or some other compound has been dissolved in the product If this is indicated for example when there is rapid onset of central nervous system depression from large ingested volume gastric lavage under controlled hospital conditions with full protection of the airway is required Supportive care may include oxygen arterial blo...

Page 82: ...formation Polyethylene containers should not be exposed to high temperatures because of possible risk of distortion 8 EXPOSURE CONTROLS PERSONAL PROTECTION Exposure Limits Substance Regulations Exposure Dura tion Exposure Limit Units Notes Oil mist mineral EH 40 2005 TWA 5 mg m3 EH 40 2005 STEL 10 mg m3 EH 40 2005 EH 40 2005 Health and Safety Executive EH40 Workplace Exposure Limits Exposure Contr...

Page 83: ...ugh time should be used with care and a margin of safety should be applied HSE guidance on protective gloves recommends a 75 safety factor to be applied to any figures obtained in a laboratory test Nitrile gloves may offer relatively long breakthrough times and slow permeation rates Test data e g breakthrough data obtained through test standard EN374 3 1994 are available from reputable equipment s...

Page 84: ...an inhalation hazard under normal conditions of use Eye Irritation Expected to be slightly irritating Skin Irritation Expected to be slightly irritating Respiratory Irritation If mists are inhaled slight irritation of the respiratory tract may occur Skin Sensitisation Not expected to be a skin sensitizer Carcinogenicity Product is based on mineral oils of types shown to be non carcinogenic in anim...

Page 85: ...ity Poorly soluble mixture May cause physical fouling of aquatic organisms Product is expected to be practically non toxic to aquatic organisms LL EL50 100 mg l LL EL50 expressed as the nominal amount of product required to prepare aqueous test extract Mineral oil is not expected to cause any chronic effects to aquatic organisms at concentrations less than 1 mg l Other Adverse Effects Not expected...

Page 86: ...ers of Vehicles Carrying Dangerous Goods Regulations Reporting of Injuries Diseases and Dangerous Occurences Regulations Health and Safety First Aid Regulations 1981 Personal Protective Equipment EC Directive Regulations 1992 Personal Protective Equipment at Work Regulations 1992 Packaging Labelling Safety data sheet available for professional user on request 16 OTHER INFORMATION Revisions Highlig...

Page 87: ...eet directive 2001 58 EC Department of the Environment Waste Management The Duty of Care A Code of Practice Concawe Boulevard du souverain 165 B 1160 Brussels Belgium www concawe be Restrictions This product must not be used in applications other than recommended without first seeking the advice of the John Deere technical department List of R Phrases in Section 2 R38 Irritating to skin R41 Risk o...

Page 88: ...ssion of Boat and Hand Over to Customer Refer to the Installation Check List Page in this Manual Date Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Dealer Stamp Actual Hours Signed Please refer to Owner s Manual for service intervals PDI 1st 2nd 3rd 4th 5th 6th ...

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