Hyundai F4GE9454J*J604, Technical And Repair Manual

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Figure 1
Figure 2
Figure 3
Figure 4
The following instructions are prescribed on the
understanding that the engine has previously been placed on
the rotating bench and that removal of all specific
components of the equipment have been already removed
as well. (See Section 3 of the manual herein).
The section illustrates therefore all the most important
engine overhaul procedures.
Remove the screws (1) fastening the connecting rod caps (2)
and remove them.
Withdraw the pistons including the connecting rods from the
top of the engine block.
Remove the screws (1) and the main bearing caps (2).
The second last main bearing cap (1) and the relevant
support are fitted with shoulder half-bearing (2).
Use tool 99360500 (1) and hoist to remove the output shaft
(2) from the block.
Remove the main half-bearings (1).
Remove the screws (2) and remove the oil nozzles (3).
Keep the half-bearings into their housings since in
case of use they shall be fitted in the same position
found at removal.
Take note of lower and upper half-bearing
assembling positions since in case of reuse they
shall be fitted in the same position found at
removal.
Figure 5
ENGINE OVERHAUL
ENGINE REMOVAL AT THE BENCH
NOTE
NOTE
SECTION 4 - OVERHAUL AND TECHNICAL SPECIFICATIONS
11
F4GE N SERIES
Print P2D32N010 E Base - February 2009