Geely EC715 2009, Workshop Manual

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3.2.5 Diagnostic Information and Procedures
3.2.5.1 Diagnosis Description
Refer to "Description and Operation" and start system diagnostics. When a malfunction occurs. Refer to "Description and Operation
" as it will help determine the correct symptom diagnostic procedures, so that it will also help to determine whether the customer
described condition is normal. Refer to
3.2.2 Description and Operation to confirm the correct procedures for system diagnostics.
3.2.5.2 Clutch Inseparable Malfunction (Gearshift Lever Can Not Select Gear)
Fault Definition: In the normal engine running condition, press the clutch pedal to the full travel, the gearshift lever can
not engage to or disengage from a gear.
Step 1
check whether there are obstacles under the clutch pedal?
(a) Check whether the floor blocks the clutch pedal travel.
(b) Check whether installed after market equipment, such as
rubber flooring, etc. affecting the clutch pedal travel.
Yes
Repair the faulty part.
No
Step 2 Press the clutch pedal, check whether the clutch release fork moves?
Yes
Go to step 8
No
Step 3 Check whether the travel between the clutch pedal and clutch master cylinder is too great?
(a) Check the pedal bushing for wear and tear.
Yes
Replace pedal bush.
No
Step 4
Check whether the clutch master cylinder is seized or binding?
Yes
Replace the clutch master cylinder. Refer to
3.2.6.2 Clutch Master Cylinder Replacement
No
Step 5
Bleed the clutch hydraulic system. Refer to 3.2.6.3 Hydraulic Clutch Bleeding , Does clutch fork resume
normal actions?
Yes
System normal
No
Step 6
Check whether the clutch slave cylinder is seized or binding? (Under normal circumstances, cylinder should
be able to move freely.)
Transmission / Drive Axle Clutch System 3-9
EC718/EC718RV EC715/EC715RV 10/2009