Galvanic Applied Sciences MONITEK MESSENGER User Manual Download Page 2

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MONITEK

(Galvanic Applied Sciences USA)

101 Billerica Avenue Bldg 5, Ste104,

North Billerica, MA 01862 USA

Tel:

978- 848-2701

E-mail at:

Fax:

978-848-2713

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www.galvanic.com

Summary of Contents for MONITEK MESSENGER

Page 1: ...MESSENGER PC TRANSMITTER User s manual Release 1 2 September 15 2015...

Page 2: ...Contact your closest Monitek Representative for more information MONITEK Galvanic Applied Sciences USA 101 Billerica Avenue Bldg 5 Ste104 North Billerica MA 01862 USA Tel 978 848 2701 E mail at Fax 9...

Page 3: ...services at Buyer s facility as soon as reasonably practicable after notification by the Buyer of a possible defect provided that Buyer agrees to pay for travel time mileage from the Seller s facility...

Page 4: ...iginal end destination either by the Seller at the direction of the Buyer or by Buyer s actions subsequent to delivery may be subject to additional charges prior to warranty repair or replacement of s...

Page 5: ...Display OPTIONAL Contrast Adjust 31 3 System and Troubleshooting 32 3 1 View Channel Output Display 32 3 2 Factory Calibration 33 3 3 Toggling Between Factory and User Calibration 34 3 4 Default para...

Page 6: ...Format 62 6 6 3 11 Set Results Offsets 62 6 6 4 Setup Inputs Outputs Menu 62 6 6 4 1 Set LCD Display 63 6 6 4 2 Set Analog Outputs 63 6 6 4 3 Assign Digital Inputs 64 6 6 4 4 Set Alarms 64 6 6 4 5 Se...

Page 7: ...e easy to understand and also has online help The GUI interface is designed to allow three access levels Operator Technician and Factory to prevent an unskilled operator from changing any critical par...

Page 8: ...unless otherwise specified A 24VDC AC power supply is optional Installing AC Wiring AC power consumption is less than 50 Watts at 110 Volts AC Use 18AWG wire for power connections Transmitter relay ra...

Page 9: ...materials Ship the instrument in the original packing material to avoid damage to the sensor or transmitter If packing material is needed contact Monitek Mishandling of the sensor is not covered unde...

Page 10: ...g or non latching energized or de energized with programmable alarm delay and hystersis Display Optional 4 lines by 20 Characters backlight LCD Programming Using Desktop Laptop or touch screen PDA or...

Page 11: ...9 Installation dimensions for Messenger PC transmitter in fiberglass enclosure...

Page 12: ...10 Installation dimensions for Messenger PC transmitter in stainless steel enclosure...

Page 13: ...11 1 3 2 Transmitter and Sensor Wiring System Layout and Interconnections details...

Page 14: ...12...

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Page 16: ...ions The table below shows a typical Forward Side scatter sensor connections to a Messenger MONITURB FS Forward and Side Scatter Flow cell Terminal Wire color Cable ID Signal 1 Brown FS module Direct...

Page 17: ...screen Some Windows system files will be updated to newer versions during installation of Messenger software If these updates are done you will be required to reboot your PC If so repeat steps 1 thro...

Page 18: ...16 V Choose the Destination location VI To change the default destination location click on Change Directory Choose new destination location using the following screen...

Page 19: ...cation has to appear VIII Click Continue IX Dialog showing the status of the files being copied will be displayed X On Completion of Installation Process Message Installation process complete will app...

Page 20: ...Start Exit Menu Setup Inputs Outputs Measurement Screen Previous Data Set Access Level Set Cleaning Event Select Messenger Main Menu Select Language Graph Settings Copy Data Diagnostic Menu Online Dat...

Page 21: ...s Format Set Buffer Size Setup Data Logging Setup Numerical Results Set Results Offset Bubble Reject Threshold Set Results Units Set Relay Functions Set Messenger Unit Id Set Alarms Set COM Port Assig...

Page 22: ...lts Nametags Setup Graphical Results Setup Results Format Set Buffer Size Setup Data Logging Setup Numerical Results Setup Sensor Equations Setup Results Equations Set Results Offset Bubble Reject Thr...

Page 23: ...ocess Calibration The factory calibration is to be used as reference Calibration may be done in the field using sample conditions the user may alter the data acquired by the system in the View Edit ca...

Page 24: ...he user saves that sample into the Messenger a manual sample should be taken from the process This sample should be analyzed for the appropriate content in the laboratory Once the laboratory has estab...

Page 25: ...librated and programmed to read the same value on the front panel as the concentration value that was determined by the laboratory This unique method is the ideal way to calibrate an in line device be...

Page 26: ...to Result 2 and similar setup for 3 and 4 At least three data calibration points are needed to get a good representation of the data curve If you are only doing Turbidity then all you need is to calib...

Page 27: ...e go BACK to previous menu and select View Edit Calibration In View Calibration Results the user may review or edit the calibration data and then view graph to review the shape of the calibration curv...

Page 28: ...for sample analysis You may select Factory Calibration data as reference but in most cases the process calibration will be more accurate as it represents the sample and not the factory standards You...

Page 29: ...factory and may be trimmed or re adjusted by the user under the Adjust Hardware settings screen menu These analog outputs values are a direct function of whatever values are on the display The 4 20mA...

Page 30: ...ample Analysis the user should select MEASUREMENT SCREEN The display units are the units of measure that the user wants to appear on the display This bears no relation to the calibration values it is...

Page 31: ...may divide them as needed Based on the default setup of one data point every 60 seconds and 500 points per result the Messenger will continuously have the last 8 hours of sample data Selecting Measure...

Page 32: ...e is complete the instrument returns to normal operation The self cleaning cycle can always be initiated or tested by selecting the Start Clean Cycle option from the Set Cleaning Event Menu When manua...

Page 33: ...31 2 6 LCD Display OPTIONAL Contrast Adjust This option is not applicable to the Messenger PC Transmitter...

Page 34: ...the amount of light being received by each of the direct and scatter beam detectors respectively Forward scatter turbidity is defined as the ratio of the amount of light scattered at 12o to incident...

Page 35: ...Data the unit will use the factory calibration data to report the cell sample analysis At the factory Formazin standards were used to create the calibration data table The Sensor is calibrated with a...

Page 36: ...rocess Calibration as a method of checking the existing primary calibration or performing a new primary calibration 3 4 Default parameters Take extreme care when you are trying to DEFAULT all the para...

Page 37: ...ED UNLESS YOU HAVE SAVED YOUR SETUP IN FILE MENU 3 5 Access Levels and Codes The system has three Access levels Operator Default Access code 123 Technician Default Access code 1234 Factory Reserved fo...

Page 38: ...in a Divide by Zero Warning All Data in the Messenger will be defaulted to factory settings Are you sure ALL the existing PARAMETERS PREVIOUS DATA will be lost and Messenger will be defaulted to facto...

Page 39: ...a Entered Data is Not Valid Ex characters entered instead of Numeric value Are you sure you want to exit this program Exits the Application NO RESPONSE Please check device ID or run the search functio...

Page 40: ...has occurred Fault mA Fault is registered at Analog output Where Represents the fault current List of Codes displayed in STATUS BAR of MEASURMENTS SCREEN are shown below 1 Alarm 1 Active 2 Alarm 2 Act...

Page 41: ...Messenger Module to Touchscreen PC GUI RS 485 Cable from Messenger module connections to DB9 connector plugged into COM 2 port of Touchscreen PC Messenger Module Touchscreen PC COM 2 Port 13 RS 485 DB...

Page 42: ...FS 12 sensor 1 Shield ground 4 Yellow FS 12 sensor 1 12 Deg Sensor 5 Green FS 12 sensor 1 12 Deg Sensor 6 7 Brown FS 12 sensor 2 Direct beam 8 White FS 12 sensor 2 Direct Beam 9 Black FS 12 sensor 2...

Page 43: ...Blue and Red 6 Lamp Grey and Pink Wiring connections from Condor supplemental power supply to the Lamp Supply Control Board Lamp Control Cable with three conductors Orange Yellow Black Interface betwe...

Page 44: ...al Wire Color Cable ID Signal 1 Brown FS module Direct beam 2 White FS module Direct Beam 3 Black FS module Shield ground 4 Yellow FS module 12 Deg Sensor 5 Green FS module 12 Deg Sensor 6 7 8 9 Messe...

Page 45: ...Wire Color Cable ID Signal 1 Brown FS module Direct beam 2 White FS module Direct Beam 3 Black FS module Shield ground 4 Yellow FS module 90 Deg Sensor 5 Green FS module 90 Deg Sensor 6 7 8 9 Messeng...

Page 46: ...ct beam 2 White FS module Direct Beam 3 Black FS module Shield ground 4 Yellow FS module 12 Deg Sensor 5 Green FS module 12 Deg Sensor 6 7 Yellow SS module 90 Deg Sensor 8 Green SS module 90 Deg Senso...

Page 47: ...ld ground 4 Yellow MS 450 module Measure Beam 5 Green MS 450 module Measure Beam 6 7 8 9 10 11 12 Lamp supply connections must be connected to the Lamp Supply Control Board in the Messenger PC The Mod...

Page 48: ...rown MS AD module Reference Beam 2 White MS AD module Reference Beam 3 Black MS AD module Shield ground 4 Yellow MS AD module Measure Beam 5 Green MS AD module Measure Beam 6 7 8 9 Messenger Lamp Supp...

Page 49: ...inal Wire Color Cable ID Signal 1 Brown MS A module Measure Beam 2 White MS A module Measure Beam 3 Black MS A module Shield ground 4 5 6 7 8 9 MSA uses only terminals 1 2 and 3 Messenger Lamp Supply...

Page 50: ...ssenger Terminal Wire Color Cable ID Signal 1 Black Probe module Sense Beam 2 Red Probe module Sense Beam 3 4 5 6 7 8 9 10 11 12 Probe LIGHT source Connections on the Messenger Module Terminal Wire Co...

Page 51: ...minal Wire Color Cable ID Signal 1 Black Probe module Sense Beam 2 Red Probe module Sense Beam 3 Green Probe Module Shield ground 4 5 6 7 8 9 10 11 12 Probe LIGHT source Connections on the Messenger M...

Page 52: ...or 2 Red TS2 module Direct BeamDetector 3 White TS2 module Shield ground 4 Green TS2 module 12 Degree Detector 5 Yellow TS2 module 12 Degree Detector 6 7 8 9 Lamp connections must be connected to the...

Page 53: ...FS5 series cell density probes The settings are as follows 1Amp 300 mAmps These jumpers are set at the Factory DO NOT MODIFY Flow Cell lamps 1Amp typical current at approximately 5V Includes the follo...

Page 54: ...he type of sensor lamp to power Jumpers J4 J5 and J6 on the Lamp Supply Control Board are for selecting the source as either a sensor with a Halogen Lamp or a Probe with an LED For sensors with Haloge...

Page 55: ...d devices For example if you have a sensor with Halogen Lamp or LED connected to terminals 3 and 4 then you may enable fault detection for this sensor lamp or LED by placing a jumper in position 1 JP1...

Page 56: ...nger Software Supports 4 Languages English German French and Spanish I Run the Messenger Application II Choose Select Language to switch to different language Note Selected language should match with...

Page 57: ...ensors photo detectors corresponding to a specific standard or sample concentration Up to 8 different calibration data points can be stored for each of the four sensors read by the instrument From thi...

Page 58: ...e of a Standard in the text box provided This value can also be changed using View Edit Calibration menu Choose Read New Data to capture the data Choose Store New Value to store the data Repeat steps...

Page 59: ...Build Calibration View Edit Calibration Build Calibration For each Sensor up to 8 different samples can be used during the calibration process Select the Sensor number by choosing the Sensor Toggle Bu...

Page 60: ...to be displayed to the user which is captured from different sensors Choose Main Menu Setup Results Menu You will see different Options to format the output Setup Results Nametags Setup Results Equati...

Page 61: ...sensor or the logarithm of sensor and has a numerical factor i e 3 67LogSEN4 The operators op can be 6 6 3 3 Setup Sensor Equation Choose the Sensor 1 4 text box to specify the Sensor Equations Rules...

Page 62: ...ess results are selected for display Font size can be Small Medium Large Choose Show All when all results need to be displayed 6 6 3 5 Setup Graphical Display You can format the Graphical display in M...

Page 63: ...sult1 1 4 text box to specify the time in seconds Choose Set Buffer Size to Specify the Buffer Size for each Result In order to default the values Choose Set Default Values i e 60 Seconds Note Changin...

Page 64: ...y the precision with which the result needs to be displayed in Measurements Screen Choose Allow Values for each Result to specify whether POS Positive values or ALL Positive and Negative values to be...

Page 65: ...range of mV for normal operation If the range exceeds a fault is registered and an appropriate error message OPTICS FAULT will be displayed on the LCD and Measurements Screen How to configure Analog...

Page 66: ...cause malfunctioning of the Cleaning Event 6 6 4 4 Set Alarms You can setup Alarm set conditions Each Alarm can have a HYSTERESIS and a TIME DELAY the condition must be met for at least this time bef...

Page 67: ...Assigned Signal are NOT ASSIGNED 6 6 4 5 Set Messenger Unit ID The UNIT ID is necessary when multi units are connected on the same bus Choose Unit ID to specify the ID of the Messenger The Unit ID sh...

Page 68: ...k below the threshold defined ACTIVE OFF Fail Safe As long as the Assigned signal is FALSE the Relay stays in activated state For Example The Alarm s 1 4 are selected and thresholds are defined in the...

Page 69: ...uring the process of reading the data from the File and Transferring to Messenger Device the percentage of data that has been transferred will be displayed on the button Choose Load Firmware to prepar...

Page 70: ...take a reading for ALL the channels and stores it as Dark current Choose Restore Defaults Settings to set the Zero Dark Current to 0 Optimize Channel Signal Auto The Messenger Device is provided with...

Page 71: ...nnel Signal Manual This shows the TRIMPOT settings on the front end Amplifier Range 0 to 100 Choose Channel 1 4 and Tap Click on or in order to increment or decrement the TRIMPOT Settings Auto Zero Da...

Page 72: ...ed The Channel gets normalized Note Normalized Channel values are displayed in Green color Calibrate Analog Outputs You can Calibrate Analog Outputs or adjust the 0 4 20 mA loop this is like a trim po...

Page 73: ...and may reduce the range of the detection because of this offset potential that is due to the multi stage amplification and the initial offset potential of the front end op amps The settings are defau...

Page 74: ...l Board ONLY This is for the Messenger s setup for multiple sensors lamps Test Analog Outputs This Menu displays the mV of the FOUR Analog Outputs A Fault in the Analog Output is displayed as FAULT 2m...

Page 75: ...fault the parameters of the Messenger On Selection of Default Values Factory calibration table will not be defaulted Clear Process Calibration Choose Sensor 1 4 On Selection of Sensor choose Copy From...

Page 76: ...ssenger Version will be displayed only when GUI is connected Online 6 6 6 Set Cleaning Event You can program up to TWO cleaning events A cleaning event is an automatic cycle that allows the optics to...

Page 77: ...may cause malfunctioning of the Cleaning Event 6 6 7 Set Access Code You can set Personal Access code for Operator Technician and Factory Levels preventing unauthorized personnel from altering key par...

Page 78: ...ke some time to read the data from device and process the data Choose Numerical Graph Bar Toggle button to switch between display formats How can you view value of data point on a graph area Tap on th...

Page 79: ...and Graphical Display can be customized using the Setup Graphical Display Setup Numerical display Menus Choose Numerical Graph Bar Toggle button to switch between the displays 6 6 9 3 Alarm status St...

Page 80: ...Chart Recorder 1 Run the Messenger Application 2 Navigate to Main Menu Measurements Screen and Choose GRAPH view 3 Choose the Button on TOP Right corner of Graph which displays a Popup Menu with a li...

Page 81: ...navigate through the DATA SETS Each data set displayed contains 100 points or as many available in that group Data Sets are grouped based on DATE POINT UNDER CURSOR Choose the point you want to view...

Page 82: ...Messenger Setup Graph Display Choose Setup Graph Display a Dialog appears as shown below Range Of Values Specify the Lower Limit Upper Limit of the Graph Select Color Click on Select Color of Result 1...

Page 83: ...tics greater than 10 the labels may overlap Vertical Tic Lines Specify the number of Vertical tics to be displayed on the Graph If tic lines is 2 the display is HH MM SS If tic lines is 2 and 6 the d...

Page 84: ...rred Clipboard Image can be pasted in Word Document or in any other applications that support Image clipboard To use this Choose Copy Image Copy Data This feature is used to capture the data present i...

Page 85: ...anty shall not arise until Buyer notifies Seller of the defect Seller s sole responsibility and Buyer s sole and exclusive remedy under this warranty is at Seller s option to replace or repair any def...

Page 86: ...and firmware products provided by Seller for use with a processor internal or external to the Product will be as follows Seller warrants that such software and firmware will conform to Seller s progra...

Page 87: ...ULATORY AUTHORITIES WHETHER SUCH DAMAGES ARE DIRECT OR INDIRECT AND REGARDLESS OF THE FORM OF ACTION WHETHER FOR BREACH OF CONTRACT OR WARRANTY OR IN TORT OR STRICT LIABILITY AND WHETHER ADVISED OF TH...

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