FujiFilm SD1125S2 Operation Manual Download Page 5

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PART III－INSPECTION AND SERVICE

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INSPECTION AND SERVICE

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1．LIST OF INSPECTION AND SERVICE

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2．INSPECTION, CLEANING, AND CHANGE OF OIL

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3．LUBRICATION

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4．GREASING

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5．REPLACEMENT OF SHEAR BOLT

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6．INSPECTION AND HANDLING OF ELECTRICAL PART

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MAINTENANCE FOR LONG-TERM STORAGE

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TROUBLE SHOOTING

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1．MONITOR AND FUSE BOX

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2．TROUBLE SHOOTING

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PART IV－SERVICE DATA

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1．SPECIFICATIONS

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2. LIST OF OIL AND BELT

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3．ATTACHMENT

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4．OPTIONAL PARTS

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5．CONSUMABLE PARTS

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Summary of Contents for SD1125S2

Page 1: ...WROTARY Safe work with correct operation Be sure to read this manual before using the machine Keep this manual securely so that you can read whenever you need FUJII CORPORATION OPERATION MANUAL SDS2 00 01 ...

Page 2: ...k and move it slowly Before inspection and service of the machine I will be sure to stop the engine When working with an assistant we give verbal signals to each other for safety These above are important precautions to be kept in mind to ensure safety during operation In addition to them this manual has some points indicated with which should also be followed to ensure safety Please be sure to re...

Page 3: ...chased the machine If this manual has missing pages or disarranged pages inform the dealer from which you purchased the machine We exchange it for new one Some components of the machine are subject to change for quality performance improvement or safety reasons Some contents and illustrations of this manual may not correspond to the actual components Marks in this manual indicate important points ...

Page 4: ...I OPERATION 17 BEFORE USING THE MACHINE 18 1 GUARANTEE AND SERVICE 18 2 NAME OF PARTS 19 3 NAME AND WORK 21 4 INSPECTION AND PREPARATION BEFORE WORK 25 HOW TO OPERATE 33 1 START THE ENGINE 33 2 STOP THE ENGINE 34 3 HOW TO START MOVING 35 4 HOW TO STOP MOVING 36 5 HOW TO TURN 36 6 LOADING UNLOADING TRANSPORTATION BY TRUCK 37 HOW TO REMOVE SNOW 38 1 OPERATING CONDITION 38 2 HOW TO REMOVE SNOW 38 3 S...

Page 5: ... LUBRICATION 51 4 GREASING 51 5 REPLACEMENT OF SHEAR BOLT 52 6 INSPECTION AND HANDLING OF ELECTRICAL PART 53 MAINTENANCE FOR LONG TERM STORAGE 55 TROUBLE SHOOTING 56 1 MONITOR AND FUSE BOX 56 2 TROUBLE SHOOTING 57 PART IV SERVICE DATA 59 1 SPECIFICATIONS 59 2 LIST OF OIL AND BELT 60 3 ATTACHMENT 61 4 OPTIONAL PARTS 61 5 CONSUMABLE PARTS 61 Ⅳ ...

Page 6: ...angerous Some of the contents may not be applicable depending on the purchased product Thoroughly read and understand Engine Manual as well before using the machine CAUTION Thoroughly read and understand this manual before using the machine Failure to comply with the precautions manual may result in injury including death accident and machine damage 01 01 PART Ⅰ FOR SAFE WORK FOR SAFE WORK 1 ...

Page 7: ...waist is prohibited Wear clothes which are easy to work in and which are not baggy Wear non slip boots and winter gloves Results of failure to comply The clothes may be caught in the machine causing slip and falls and injury WARNING Work other than snow removing is strictly prohibited This machine is a snow blower Do not use this machine except for snow removing purpose Results of failure to compl...

Page 8: ...uel while the engine is running or while the engine is still hot Results of failure to comply Failure to comply may result in fire caused by ignition of fuel DANGER Add fuel only after stopping the engine Add fuel outdoors Be sure to stop the engine and make sure the engine has cooled sufficiently to handle before adding fuel Results of failure to comply Failure to comply may result in fire caused...

Page 9: ...e cautious of exhaust gas Do not start the engine indoors except when moving the machine from inside the building Ensure sufficient ventilation even when moving the machine Results of failure to comply Failure to comply may cause exhaust gas poisoning or even death DANGER Be cautious of fuel leakage If the fuel pipe is broken it may cause fuel leakage Be sure to inspect it before work Results of f...

Page 10: ... fire WARNING Make sure the battery terminals are properly connected Do not connect the positive side of the battery terminal with the negative side Do not let the positive side contact with the machine Results of failure to comply Failure to comply may result in short circuit burns and fire WARNING Use specified battery only When exchanging battery be sure to use a battery of the capacity specifi...

Page 11: ... where there is no danger of traffic nor risk of machine falling or moving around Results of failure to comply Failure to comply may result in unexpected accident such as machine falling over WARNING Be sure to inspect safety devices before work Before work be sure to inspect safety devices such as back emergency stop device emergency stop button interlock dead man clutch etc to ensure these devic...

Page 12: ...ly Carry out inspection only after heating parts have cooled down Results of failure to comply Failure to comply may result in fire and serious injury such as getting caught in the machine PRECAUTIONS FOR TRANSPORT WARNING When transporting the machine by public road transport it by truck When transporting the machine by public road load it on a truck and transport it by truck Results of failure t...

Page 13: ...chine Carefully check the safety of the surroundings and have another person to guide you when loading and unloading the machine on and from a truck Results of failure to comply Failure to comply may result in machine falling over causing injury WARNING Load the machine in forward Unload the machine in reverse When loading the machine on a truck move it forward When unloading the machine from a tr...

Page 14: ...n injury PRECAUTIONS FOR TRAVEL AND WORK DANGER Pay attention to obstacles and move at low speed when moving the machine backward Move at low speed when moving the machine backward Pay attention to your footing not to fall Make sure there is no obstacle behind and be careful not to be caught between obstacle and the machine Results of failure to comply Failure to comply may result in serious accid...

Page 15: ...unexpected accident WARNING Be careful when traveling on slope Do not travel on steep slope Be careful of a slip and fall when traveling on slope Move the machine slowly at the lowest speed Results of failure to comply The machine may move to unexpected direction which may result in falling over and unexpected accident WARNING Do not operate across slope Do not travel nor remove snow across slope ...

Page 16: ...er housing to the ground disengage travel clutch and work clutch stop the engine and remove engine key Results of failure to comply The machine may start moving causing accident WARNING Turn on head light and work light when working at night and when snow falls Make sure to turn on head light and work light when working at night and when snow falls Do not use the machine without headlight at night...

Page 17: ... machine slowly Reduce the speed sufficiently when traveling over slope bumpy roads or roads with many curves Results of failure to comply Failure to comply may cause machine damage and accident WARNING Immediately stop the engine when abnormality of the machine is found Stop the engine immediately if you notice foreign objects caught in the machine or abnormal vibration sounds and smell Carry out...

Page 18: ...ine falling over WARNING Be sure to disengage work clutch and raise auger housing when moving the machine Be sure to set work clutch at Off and raise auger housing when transporting the machine Results of failure to comply Failure to comply may result in getting caught in the rotating parts or hitting with foreign objects causing unexpected accident WARNING Do not activate work clutch except for s...

Page 19: ...mply Failure to comply may result in fuel deterioration causing engine failure or fire DANGER Stop the engine when cleaning or inspecting the machine Be sure to stop the engine when inspecting or cleaning the machine after work Disengage travel and work clutches make sure each part has stopped moving completely Make sure heating parts have cooled down Results of failure to comply Failure to comply...

Page 20: ... away from auger Failure to comply may result in getting caught in the machine and death E DANGER When removing snow from auger be sure to stop the engine and use installed unclogging stick Failure to comply may result in getting caught in the machine and death F DANGER Be sure to attach the covers to correct positions Using the machine without covers may result in injury G WARNING Be careful of e...

Page 21: ...harge the battery in a well ventilated place Refer to the manual for use of booster cable H DANGER When handling battery do not keep fire such as short circuit spark and cigarette near the machine I DANGER When handling battery be sure to wear safety glasses and protective gear J DANGER The battery may explode if it is handled inappropriately Do not use when fluid level is under the lower limit Us...

Page 22: ...e best performance of the machine and safe work Failure to follow the instructions may cause accidents including death and machine damage CAUTION For the best performance of the machine perform snow removal work safely in correct way 02 8619 01 PART Ⅱ OPERATION 17 ...

Page 23: ... before using the machine SERVICE NET For inquiry of malfunction vagueness or service call the dealer from which you purchased the machine For inquiry inform the dealer of the model name serial number working hours and a detailed description of the malfunction Location of the label Label SF2 02 02 END OF SUPPLY OF PARTS FOR REPAIR Supply of the parts for repair ends 9 years after production of the...

Page 24: ... light Chute Chute deflector Chute cover Chute cover switch Auger housing Blower shear bolt Auger Auger mission Left Front Right Back Auger shear bolt Crawler Side cover Blower Snow block SDS2 02 01 SDD3 03 SDS2 21 Backward emergency stop device Foot light Unclogging stick Sleigh Travel idler Travel sprocket 19 ...

Page 25: ...h Travel Back Neutral Work Monitor lamp Warning horn button Panel light Monitor Side clutch lever R Side clutch lever L Chute control lever Auger housing control lever Work clutch lever Handle Engine switch Light switch Travel clutch lever Change lever Throttle lever Choke knob N Neutral Front 20 ...

Page 26: ...d and controlling travel speed Forward set the lever to Forward side from Neutral point the machine goes forward Backward set the lever to Backward side from Neutral point the machine goes backward Neutral point is the middle point between Forward and Backward In this position the machine does not travel even though the travel clutch lever is at On The travel speed will increase as the lever is ti...

Page 27: ...is Off the panel light lights up for 10 seconds after turning the engine key to Stop position Head light and work light do not light up even the light switch is On if the switch on the back of the lights is not set at On Operate when honking the warning horn When you press the button the warning horn sounds and alert the surroundings Operate when releasing the blower brake temporarily to replace t...

Page 28: ...h and it goes off when the lever is set at Off The corresponding part of the interlock lamp also lights up at the same time Refer to p 56 Chute cover It lights up when the chute cover is open and it goes switch off when the chute cover is closed The corresponding part of the interlock lamp also lights up at the same time Refer to p 56 Blower brake It lights up when the blower brake release lever i...

Page 29: ...t be started if the travel clutch lever is at On position The engine can not be started if the blower brake release lever is at Release position The engine can not be started if the chute cover is open Engine stop interlock is a safety device that stops the engine when the following operations are performed The engine stops when the blower brake release lever is set at Release while the engine is ...

Page 30: ...r oil in excess of the prescribed amount Wipe away any spilled fuel or oil completely If the covers are detached be sure to fix them to their original position Before using the machine be sure to carry out inspection and preparation below 1 Check abnormal points which The problems has been improved or not were found at last use 2 Check around the machine There is no leakage of fuel and oil Amount ...

Page 31: ...element is clogged dirty or moist Remove the dust and wipe away the dirtiness and the moist with clean cloth Do not add oil because the engine uses dry element Replace the element when it is dirty and severely clogged Refer to Engine manual for details SDS1 02 01 SDS1 02 02 HST OIL TANK Check if the oil level is in regular range If the oil level is between upper limit and lower limit of the oil ta...

Page 32: ...come clogged or the engine start failure and unexpected malfunction may occur When refueling be careful that water from snow and rain or dust does not enter DIRT OF BATTERY AMOUNT OF ELECTROLYTE Pay attention to short circuit spark and fire such as cigarette when handling battery Wrong handling may cause ignition and explosion Check if surface of battery is dirty If it is dirty clean it with wet c...

Page 33: ... clutch lever is fixed at On position After that take your hand off the travel clutch lever Check if both the travel clutch lever and work clutch lever return to Off position SD241 02 03 BACKWARD EMERGENCY STOP DEVICE If malfunction is found in inspection ask your dealer for service immediately Inspect and check the following with the engine stopped Set the travel clutch lever at On and push the c...

Page 34: ...ng parts such as muffler When malfunction is found in inspection ask your dealer for inspection and service DAMAGE OF PARTS AND LOOSE OF BOLT AND NUT Check if there is damage of parts of the machine and if bolts and nuts are loosened When malfunction is found in inspection ask your dealer for inspection and service 02 8619 14 FREEZE OF PARTS Carry out inspection after the engine and every part has...

Page 35: ...MP With the engine stopped set the engine key at Run position and check the following Check if the engine oil lamp lights up Check if the travel clutch lamp lights up when the travel clutch lever is set at On Check if the lamp goes off when the lever is set at Off Check if the chute cover lamp lights up when the chute SDS2 02 03 cover is open Check if the lamp goes off when the cover is closed The...

Page 36: ...ck Start the engine and check if the engine stops when the blower brake release lever is set at Release BLOWER BRAKE If malfunction is found in inspection ask your dealer for service immediately Start the engine set the work clutch lever at On and let the auger and blower rotate Turn the throttle lever fully to High speed side to run the engine fully and check the following Check if the auger and ...

Page 37: ...VER Start the engine and check the following When pushing the lever forward the chute deflector faces Down Downward Near When pulling the lever backward the chute deflector faces Up Upward Far When pushing the lever to the right the chute turns Right When pushing the lever to the left the chute turns Left SD241 02 08 Do not continue to operate the chute control lever with the chute or chute deflec...

Page 38: ... 5 Set the throttle lever at a position which is higher than the middle point between High speed and Low speed 6 Pull the choke knob 7 Turn the engine key to Run position Check if the lamp inside the monitor lights up Refer to p 23 8 Turn the engine key to Start position Take your hand off when the engine starts When taking your hand off the engine key it returns to Run position automatically 02 8...

Page 39: ... 2 Set the throttle lever at Low speed position and leave the engine run for a few minutes for cooling down 3 Turn the engine key to Stop position and stop the engine 4 Remove the engine key from engine switch 5 Set the fuel cock at Close position 02 8619 50 02 8619 51 Stopping the engine when each part keeps high temperature or when the engine keeps high revolution shortens the engine life Before...

Page 40: ...pen the windows for sufficient ventilation If the place is poorly ventilated poisoning may occur due to exhaust gas which is very dangerous Set the travel clutch lever at Off and the change lever at N Neutral before starting the engine Check if the covers are attached correctly before starting the engine SDB2 13 When starting the engine give a signal aloud to surrounding people 3 After warming up ...

Page 41: ...ed accident may occur 5 HOW TO TURN When turning the machine decrease the travel speed sufficiently Do not turn the machine on slope or gangplanks The machine may turn to unintended direction and accident such as turning over may occur When operating the side clutch lever make sure there are not people or object in the direction the machine will turn to When turning position of the machine changes...

Page 42: ...gle of the machine changes abruptly Be very careful 1 Select a flat and safe location 2 Securely set gangplanks that comply with the standard 3 Set the throttle lever at a position in the middle of High speed and Low speed When loading move the machine forward When unloading move the machine backward When moving backward be careful of obstacles on your back and footing Travel at low speed 4 Raise ...

Page 43: ...he ground is not flat such as roof and unfixed place Keep people and animal away from operating area Remove any foreign object such as wood piece can wire etc Do not throw snow at people or building Do not look into the rotating parts and chute Keep hands and feet away from these parts Do not perform snow removal work on a slope When you must work on the slope be sure to observe the followings Do ...

Page 44: ...ng people 3 After warming up adjust the engine revolution by the throttle lever 4 Operate the chute control lever and decide on the snow throwing direction and distance SD241 02 08 5 Operate the auger housing control lever and decide on height and angle of the auger housing Control the auger housing during work according to quality and amount of snow and condition of the surface of road SD241 02 0...

Page 45: ...achine cannot be demonstrated 10 Slowly move the change lever forward and set the travel speed for work When the machine starts traveling snow removal work starts Relations between fallen snow quality and travel speed are followings Bear reasonable work in mind Much snow Travel slowly Less snow Travel a little fast SF2 02 31 Pay attention to the engine sound and exhaust fumes when setting the trav...

Page 46: ...t may occur 4 KEY POINTS FOR WORK During snow removal work control and adjustment are necessary according to hardness and amount of snow and condition of the surface of road WHEN THERE IS HEAVY SNOW DEEP SNOW AND HARD SNOW Set the travel speed at low speed by the change lever so that engine revolution does not drop during work Control to make snow clearing range narrower than the width of auger ho...

Page 47: ...de is set 3 to 5 mm lower than the auger and the sleigh is set 3 to 5 mm lower than the blade SDS2 24 Set the sleigh lower for rugged ground such as gravel road Set the blade as high as auger for frozen hard surface so that the augers break frozen snow In this case set the sleigh slightly lower than the auger SDS2 25 Adjustment of sleigh Stop the engine Make sure every part has stopped its operati...

Page 48: ...ance from the surface of ground and does not take in wet snow Decrease the travel speed for work and adjust the travel speed while paying attention to the engine sound and exhaust fumes If snow clogs in the chute When removing snow from the chute set the work clutch lever and travel clutch lever at Off and stop the engine Make sure the auger and blower have stopped rotating completely and then be ...

Page 49: ...rmality such as oil leak If abnormality is found 02 8641 17 carry out inspection and service For storage put the machine indoors at flat area Lower the auger housing to the ground and remove the engine key Be sure to remove the engine key from engine switch after stopping the engine The engine key may be lost and unexpected accident may occur In case keeping the machine outdoors cover it with shee...

Page 50: ...ow the instructions may cause accidents including death injury and machine damage If you do not have skill and experience do not attempt to service the machine Carry out inspection and service before and after work Request regular inspection once per year to maintain each part PART III INSPECTION AND SERVICE 03 8619 33 CAUTION 45 ...

Page 51: ...e correctly and work can be done safely The interval time of service shown in Periodic inspection and service of engine and Regular service list is a standard The actual interval time may differ according to work condition and service situation Carry out service when it is necessary If you do not have skill and experience do not attempt to service the machine Refer to Inspection and preparation be...

Page 52: ...e clearance 16 Check of intake and exhaust valve seat lapping 17 Cleaning of engine base oil pan 18 Remove cylinder head carbon 19 Cleaning of carburetor 20 Overhaul Be sure to change the engine oil and replace the engine oil filter for the first time at the specified time Perform No 1 to 19 after 500 hours or 2 years periodically in the same way In addition carry out No 20 every specified time Ca...

Page 53: ...tening of each part Check Re tighten 29 Chute cover switch Check 31 Blower brake release switch Check 31 Travel clutch switch Check 30 Warning horn Check 31 Battery Check 53 54 Battery cord Check 53 54 Lighting of head light work light panel light and foot light Check Loose connect or damage of wire Check 54 For item with in page column ask your dealer for service If you do not have skill and expe...

Page 54: ...ttempt to service the machine The interval time of service above is a standard Actual interval time may differ according to work condition and service situation HST oil tank Before after the season when necessary Replenish Change Sort Time for inspection and change used time Capacity prescribed amount Sort Oil 25 0 L Replenish Change Fuel Replenish Fuel tank Genuine cold resistant grease Genuine h...

Page 55: ...26 of this manual Change Refer to Engine manual 1 Detach filler cap and drain plug Drain the oil 2 Attach the drain plug and put prescribed oil through the filler port 3 Check with an oil gauge that the oil level is between the two marking lines on the gauge 4 Attach the filler cap Check the amount of oil again when more than 5 minutes have passed after replenishing the oil Refer to Engine manual ...

Page 56: ...olding power of the lever decreases and the lever cannot be fixed Lubricate other sliding parts according to necessity Use genuine gear oil SAE 90 for lubrication 4 GREASING BEFORE AFTER SEASON Travel idler Rotating part of chute Rolling fulcrum SD30 27 SD30 07 03 8633 13 Adjustment rod of Auger shaft change lever friction Change lever sliding part SE3 02 SD30 10 SF2 03 04 IMPORTANT Be sure to use...

Page 57: ...t securely with U nut Use genuine bolt only Otherwise SiD3 01 the machine may be damaged Tighten the shear bolt securely If the tightening is weak the bolt may be loosened and broken easily REPLACEMENT OF BLOWER SHEAR BOLT 1 Set the work clutch lever and travel clutch lever at Off and stop the engine 2 Make sure the auger and blower have stopped rotating completely Then remove snow and foreign obj...

Page 58: ... order is mistaken short circuit with sparks may occur When storing the machine with battery attached disconnect from negative lead of battery Otherwise rats may bite wire causing short circuit which may result in fire Request your dealer for disposal of battery If battery is left alone it may lead to unexpected accidents such as fire explosion and metal corrosion caused by outflowing diluted sulf...

Page 59: ...because it shortens the life of battery When recharging check positive lead and negative lead and connect to battery charger correctly When attaching the battery to the machine connect positive side of battery cord first Then connect negative side Be careful not to contact with surrounding parts INSPECTION OF WIRE HARNESS If wires come off or terminals are loosened it causes malfunction or poor co...

Page 60: ...it which may result in fire When storing battery for a long time detach it from the machine and store it in a dry and shady place with temperature from 5 to 15 Battery is discharged even when not in used Recharge on a regular basis Summer Once every month Winter Once every two months 03 8619 31 STORAGE Put sheet cover on the machine after the heating part has cooled down sufficiently Put a board a...

Page 61: ...pection and service SDS2 03 01 Each fuse inside the fuse box SDS2 03 02 TROUBLE SHOOTING Interlock lamp PROBLEMS Control circuit Monitor panel Type Capacity Circuit Blower brake release lever It lights up even though the blower brake is NOT at Release It lights up even though the chute cover is closed Blade fuse 10 A Light Horn Buzzer Solenoid Light Slow blow fuse 60 A Main power supply Blade fuse...

Page 62: ...crease the travel speed for work and raise the auger housing to decrease load to the engine Change lever returns Contact your dealer The machine does not stop although the travel clutch is at Off Travel blet is dragged Contact your dealer Counter belt is loosened Contact your dealer Travel belt is loosened Amount of HST oil is insufficient The augers and blower do not rotate although the work clut...

Page 63: ...Auger and blower do not stop rotating although work clutch lever is set at Off Contact your dealer Chute does not rotate Fuse has blown Wire has come off Chute deflector does not face up or down Fuse has blown PROBLEMS CAUSE P 22 Fuse has blown Contact your dealer Bulb is out Wire has come off SERVICE Shear bolt is broken Blower brake is worn away Contact your dealer Contact your dealer Auger hous...

Page 64: ... 18 7 25 Model 1125S2 Dimensions weight 2540 1110 1960 680 EH72 Unleaded gasoline for automobiles Hydraulic Chute control system Electric 260 120 front right left X up down 25 Starter Motor 12V 36Ah Ignition plug NGK BPR5ES Travel section 230 720 Gear dog clutch Speed change Continuous speed variation HST Forward Low speed 0 1 0 High speed Backward High speed 0 1 8 Denso W16EPR Champion RN11Y Blow...

Page 65: ...case 1 55 L Genuine gear oil SAE 90 0 5 L 2 0 L 0 1 L Engine oil for gasoline 10W 30 SE class or higher Genuine cold resistant grease Proper amount Travel idler idler shaft part Genuine hydraulic oil T 32 Hydraulic pump Within prescribed amount 1 5 L SDS4 01Ａ Travel idler Idler shaft Blower belt Auger shaft Engine crank case Hydraulic pump Travel mission case HST oil tank Travel belt Counter gear ...

Page 66: ...l and packing Fuse Bulb Battery Shear bolt Nut V belt Crawler Rubber parts Wire and rope Oil and fat Other parts similar to the above Blower shear bolt Parts code 0078380 Nut Spring washer 5 5 5 M10 M10 For ignition plug M10 M10 35 4T Auger shear bolt Parts code 0078370 20 20 Auger shear bolt Blower shear bolt SD Tool bag Spanner single open ended 1 Spanner double ended 1 Plug wrench 1 U nut Spare...

Page 67: ...ife of the machine Use genuine attachments Genuine attachements are reliable because they are designed to be most suitable for the machine and are produced and shipped under thoroughgoing quality control If similar attachements not genuine are used work efficiency may drop and the life of the machine may be shortened First edition June 2020 ...

Page 68: ...FUJII CORPORATION 285 Koike Tsubame City NIIGATA JAPAN 959 1276 Tel 81 256 64 5512 Fax 81 256 64 5763 Item number 0079360 ...

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