Endress+Hauser Mycom CPM 152 Operating Instructions Manual Download Page 4

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General information

1.1

Symbols used

Warning:

This symbol draws attention to
dangers. Failure to follow the
instructions may lead to serious
injury or damage to property.

Caution:

This symbol draws attention to
possible faults due to operator error.

Note:

This symbol draws attention to
important items of information.

1.2

Conformity statement

The pH and redox measuring transmitter
Mycom CPM 152 has been developed
and manufactured in accordance with
current European standards and directives.

Note:

A conformity statement
can be obtained from
Hauser.

General information

mycom CPM 152

Hauser

Summary of Contents for Mycom CPM 152

Page 1: ...BA 143C 07 en 08 00 Nr 50077396 Software version 3 00 Mycom CPM 152 Transmitter Controller for pH and Redox Operating Instructions PARAM MEAS CAL DIAG Hauser Endress The Power of Know How ...

Page 2: ... Start up You want to operate or reconfigure the instrument The operating concept is explained in these chapters Operation Instrument configuration Controller configuration Calibration PROFIBUS interface When you encounter problems or when the instrument requires maintenance please refer to these chapters Diagnostics Maintenance and service Please refer to the Mycom menu structure overview on the ...

Page 3: ...31 7 1 System Set up 32 7 2 Current output 35 7 3 Temperature compensation and medium temperature compensation 37 7 4 Electrode monitoring SCS 41 7 5 Preliminary calibration settings 42 7 6 Chemoclean 44 8 Controller configuration 48 8 1 Types of controller 48 8 2 Instruments with two contacts 50 8 3 Instruments with five contacts 53 9 Calibration 56 9 1 Calibrate pH 58 9 2 Calibrate redox absolut...

Page 4: ...tion to possible faults due to operator error Note This symbol draws attention to important items of information 1 2 Conformity statement The pH and redox measuring transmitter Mycom CPM 152 has been developed and manufactured in accordance with current European standards and directives Note A conformity statement can be obtained from Endress Hauser General information mycom CPM 152 2 Endress Haus...

Page 5: ...e intended purpose it may be hazardous e g due to improper connection Installation electrical connection start up operation and maintenance of the measuring system must therefore be performed exclusively by trained specialist personnel properly authorised by the system operator for such work The specialist personnel must be familiar with these operating instructions and must adhere to the instruct...

Page 6: ... measuring cable the Mycom CPM 152 measuring transmitter 3 3 Major features Eight line liquid cristall display Plain text menu guidance Extensive and clearly structured programming alternatives Configuration and calibration are protected by access codes that the user can choose himself Modular design with plug in modules therefore two measuring inputs Chemoclean and Autoclean control two current o...

Page 7: ... II 1 2G Z1G Feedback hold contact PROFIBUS EEx em ia ib IIC T4 Atex II 1 2G Z1H 3 optocouplers feedback hold contact Autoclean PROFIBUS EEx em ia ib IIC T4 Atex II 1 2G 2 circuit version for Ex areas CENELEC Z2A Basic version EEx em ia ib IIC T4 Atex II 1 2G Z2B 3 optocouplers Chemoclean EEx em ia ib IIC T4 Atex II 1 2G Z2C Feedback hold contact EEx em ia ib IIC T4 Atex II 1 2G 1 circuit version ...

Page 8: ... 1 3 5 3 Mounting accessories Mounting accessories for the Mycom CPM 152 you will find in chapter 4 3 PM152TYP CDR Fig 3 2 Nameplates of Mycom CPM 152 in non Ex left and Ex version right Equipment and certificate see above Power supply 0 230 V 50 60 Hz 1 115 V 50 60 Hz 2 200 V 50 60 Hz 3 24 V 50 60 Hz 5 100 V 50 60 Hz 8 24 V DC Language version A D E F I switchable C D E F NL J switchable Equipmen...

Page 9: ...ion according to the nameplate see chapter 3 4 Accessories see chapter 3 5 1 Operating instructions Instrument identification card s Keep the original packaging materials in case the instrument has to be stored or sent anywhere at a later date If you have any questions please contact your supplier or the Endress Hauser sales agency in your area see the back of these operating instructions 4 3 Moun...

Page 10: ...ial stainless steel Order code CYY101 A 2 round post attachment kits see fig 4 5 are also needed for installation on vertical or horizontal pipes Round post attachment kit for weather protection cover CYY 101 For attachment to vertical or horizontal pipes with a diameter of up to 60 mm Material stainless steel AISI 304 Order no 50062121 MASTBEF CDR Fig 4 2 Mounting kit for control panel and post i...

Page 11: ...e instrument is being installed on a post grounding the post is also recommended Instrument connections Undo the four screws in the bottom third of the front of the housing Remove the cover of the connection compartment A connection diagram and information about the specific module connections can be found folded up in the cover Replace the plugs by additional cable glands if required Feed the cab...

Page 12: ...ure or when a fault has occurred can be set for Contact 1 and Fault contact via the system configuration All the switching contacts are interference suppressed with varistors External loads that are connected may have to be interference suppressed additionally 88 87 85 86 Power supply 31 32 33 34 I I 1 2 K 1 Analog out 0 4 20mA max 600 Relay contact 250 Vac 3A cos 1 125 Vdc 3A PE mA mA S L OT 1 S ...

Page 13: ...put 1 minus 83 Binary input 2 plus 84 Binary input 2 minus Function of the binary inputs see chapter 6 8 Ref 13 12 11 Pt 100 fcp2con cdr pH mV PA PM Fig 4 8 Connection of module FCP1 Contact 2 Contact 3 Contact 4 89 90 91 92 93 94 fcykcon cdr Fig 4 9 Connection of module FCYK non Ex 21 22 81 82 83 84 mA Binary inputs fcxicon cdr Analogue input Fig 4 10 Connection of module FCXI Technical data Anal...

Page 14: ...ons electrical equipment The measuring transmitter Mycom CPM 152 Z is manufactured in accordance with the explosion protection regulations and is allowed to be installed in Zone 1 and 2 Electrodes measuring chains that are suitable for the instrument can also be operated in Zone 1 without a separate approval because their electrical data mean that they are safe in themselves Other equipment may on...

Page 15: ...ains voltage neutral or DC PE Mains voltage protective earth Output contacts optocoupler 85 Fault contact open collector 86 Fault contact open collector 87 Contact 1 open collector 88 Contact 1 open collector 88 87 85 86 K 1 2x Optocoupler max 30 Vdc 100mA 750mW PE S L OT 1 S L OT 2 S L OT 3 S L OT 4 pH mV Analog out Temp Power supply Sicherung fuse 50076930 100V 230V 50076931 24Vac 50087807 24Vdc...

Page 16: ... npn transistors The connections of the emitters E must have negative potential in relation to the collectors C Consumer 1 Fig 4 14 External wiring of optocoupler outputs on basic sub assembly only one intrinsically safe contact circuit ia or ib with a linear Pa U0 IK trapezoidal 1 UZ 0 5 U0 Pa U0 IK 2 UZ 0 5 U0 Pa U0 UZ Ui Ri or rectangular Pa U0 IK output characteristic of supply G 0 10 20 30 40...

Page 17: ...2 93 94 for supply from only one intrinsically safe circuit is also permissible Consumer 1 Consumer 2 Consumer 3 Intrinsically safe ia ib circuit 1 max output voltage U0 max 30 V max output power Pa max 750 mW Intrinsically safe ia ib circuit 2 max output voltage U0 max 30 V max output power Pa max 750 mW Intrinsically safe ia ib circuit 3 max output voltage U0 max 30 V max output power Pa max 750...

Page 18: ...n of the two input circuits Terminals 81 82 and 83 84 to only one intrinsically safe circuit is also permissible External switch 1 External switch 2 Intrinsically safe ia ib circuit 1 Voltage supply U0 4 30 V Current consumption 30 V max 100 mA Intrinsically safe ia ib circuit 4 20 mA Maximum load 500 Ω Intrinsically safe ia ib circuit 2 Voltage supply U0 4 30 V Current consumption 30 V max 100 mA...

Page 19: ...c CPA 320 with double reference electrode Temp 13 bn Temp Ref 11 Ref Ref Temp 12 PM PM Signal Slot 1 FCP1 1 Slot 2 FCP1 2 remove from PM add cable sleeve pH 1 pH mV remove Ref 1 Ref Ref 2 Ref pH 2 pH mV rd rd gn wt wt Coax wt Coax rd wt PM bk rd wt gn wt PE ye gn Outer screen grounded via metal cable gland or connected to PE ye gn is connected to outer screen under hose wt connected with bn altern...

Page 20: ...w rates high impedance media or partially soiled diaphragm Asymmetrical high impedance without PM If the instrument has an asymmetrical high impedance input pH measuring chains can be connected in conjunction with holders without an additional potential matching pin If a potential matching pin is already available connect it to terminal PE Disadvantage of asymmetrical connection The reference syst...

Page 21: ...vals determined by the ambient conditions in order to avoid measuring faults due to moisture bridges on the pH connection line 4 6 Removal packaging and disposal Repackaging The instrument must be protected against shock and moisture when it is packaged for later reuse The original packaging provides the most effective protection Disposal Note Electronics scrap is hazardous waste Make sure you obs...

Page 22: ...led manner 5 2 The Set up guide menu The setting data needed for operation are checked in this start up routine It is therefore guaranteed automatically that all the required settings are available The first question the instrument asks relates to the language in which the displays should appear The possibilities are shown If you want English select the second line so that it is shown inverted and...

Page 23: ...f electrode 2 only with two circuit measurement of pH 7 1 1 Glass electrode pH 7 0 glass electrode pH 4 6 antimony Glass electr pH 7 0 Potential matching 7 1 1 without PM unsymmetrical with PM symmetrical high impedance with PM Unit for temperature measurement 7 3 2 Celsius C Fahrenheit F Kelvin K Celsius C Temperature compensation only pH meas 7 3 1 ATC automatic channel 1 channel 1 2 MTC manual ...

Page 24: ... g in calibration configuration Operating mode or current measured value Notes on key functions The arrow symbols indicate if it is possible to scroll in the menu displayed or if the figure displayed can be changed Additional information secondary measured values relay statuses etc measuring mode possible input range calibration configuration MPDIS01E CDR Present current value on current output 1 ...

Page 25: ...e 6 3 Functions relating to one particular subject in the main group are combined in sub groups some of which are divided up into further groups The sub groups are displayed as a menu and are selected with the keys and inverted line The menu may contain more individual points than it is possible to show on one display page This is indicated by small arrows in the left margin of the window Confirm ...

Page 26: ...ceptions set up guide simula tion and calibration PARAM MEAS CAL DIAG Select main group via specific key Select sub group and confirm with E enter increase Select option reduce Select digit Parameter 4 Parameter 3 Last parameter of sub group Parameter 2 Sub group Subgroup Sub group Main group Option Option Option Parameter 1 Select option Edit numeric value 123 45 Parameter 1 PARAM PARAM PARAM PAR...

Page 27: ...erature compensation ATC MTC medium compensation TCM1 TCM2 TCM3 3 Main display pH level channel 1 Additional info type of temperatur compensation ATC MTC MTC temperature if necessary medium compensation TCM1 TCM2 TCM3 measured temperature channel 1 contact statuses if necessary Redundancy measurement 1 same as pH single circuit measurement 2 same as pH single circuit measurement 3 same as pH singl...

Page 28: ...ssary Redox relative Single circuit measurement 1 Main display percentage channel 1 large Additional info none 2 Main display percentage channel 1 Additional info none 3 Main display percentage channel 1 Additional info measured temperature channel 1 if necessary 1 contact statuses if necessary 4 Main display percentage channel 1 Additional info voltage channel 1 Redundancy measurement 1 same as r...

Page 29: ... are set in the menu configuration commissioning system set up see chapter 7 1 2 Note The instrument is supplied unlocked Accessible without code Measurement displays Fault list Info list Logbook Calibration statistics Accessible with operator code Short cut to relays Calibration type selection Calibration functions Temperature compensation Cleaning functions Accessible with advanced code All menu...

Page 30: ...on of the actuating variable Note When a switch is made to manual operation the present setting is used as the starting point for the manual setting smooth switching The following symbol for manual operation appears in the measured value display Set values Depending on the configuration see chapters 8 2 8 3 Input of limit value 1 2 or controller set value Chemoclean Automatic on Automatic off Star...

Page 31: ...y inputs are only available on instruments with the additional FCXI module and require an additional external power supply nominal 12 V External Hold input If no cleaning or assembly functions have been set both of the binary inputs act as external hold inputs Warning Ongoing Chemoclean cleaning cycles are carried out despite an external hold signal External control in the case of cleaning without...

Page 32: ...0 on Move assembly into measuring position 1 1 on Move assembly into service position Binary input 1 81 82 Binary input 2 83 84 Function 0 0 External controller off Automatic cleaning program is completed 1 0 External controller prevents a cleaning operation from starting automatically 1 0 1 Move assembly into service position External start of a cleaning operation Assembly remains in service posi...

Page 33: ...ntroller parameters Start Chemoclean Chapter 6 7 Commissioning System set up Measurement type of electrode Locking codes Output relays General Chapter 7 1 Current output Current output parameters Hold with last value specified value Chapter 7 2 Temperature Temperature compensation autom manual Medium temperature compensation Chapter 7 3 Sensor monitoring Delta window Electrode monitoring on off Na...

Page 34: ...channel 1 Single circuit measurement channel 2 redundancy measurement Redundancy measurement Electrode type only with operating mode pH Glass electrode pH 7 0 Glass electrode pH 4 6 Antimony Glass electrode pH 7 0 PM connection potential matching Without PM potential matching asymmetrical electrode connection With PM potential matching symmetrical high impedance electrode connection with PM Contro...

Page 35: ...unction for contacts 1 41 3 alarms 2 contacts fault clean 3 contacts 3 alarms clean 3 2 alarms clean 3 assembly4 assembly 3 alarms 2 contacts Alarm contacts 2 N C N O N O Type of contact for fault contact Pulsed contact closed for about 1 second Continuous contact Continuous contact Assignment of process warnings E055 079 if fault and maintenance selected to maintenance contact to no contact to ma...

Page 36: ...ower failure configuration of NO NC see start up menu 1 active N O contact is closed N C contact is open 2 passive N O contact is open N C contact is closed Relays allocation for configuration with additional module FCYK Selection 3 alarms 2 contacts fault clean contacts 3 alarms clean 2 alarms clean assembly or assembly 5 Fault contact Ter 85 86 Fault 1 Fault 1 Fault 1 Fault 1 Contact 1 Ter 87 88...

Page 37: ...ar Time Hour minute Tag number measuring point allocation 0 9 A Z Contrast of the display Setting as required 1 Signal damping A continuous signal damping facility in the form of an input filter average formation can be switched on to increase the resistance of the measurement to interference The length of the filter must be adapted to the process on an empirical basis in such a way that short ter...

Page 38: ...pper limit measured value at 20 mA 3 pH 2 00 16 00 pH Redox mV 1500 1500 mV Redox 3000 3000 12 00 pH 500 mV 100 Current output 2 Measuring current range 0 20 mA 4 20 mA 4 20 mA Damping 1 0 20 0 mA s 20 0 mA s Measuring range lower limit measured value at 0 4 mA Temperature 20 0 150 0 C pH 2 4 2 00 16 00 pH Redox mV 2 4 1500 1500 mV Redox 2 4 3000 3000 pH 4 0 00 18 00 pH mV 4 0 3000 mV 4 0 6000 0 0...

Page 39: ...out either automatically via the connected Pt 100 temperature sensor ATC or manually by entering a temperature value MTC MTC is suitable for constant process temperatures 7 3 3 Medium temperature compensation Tables for three different measuring media can be entered in the Mycom CPM 152 for medium temperature compensation The appropriate table can be selected as the active medium before the proces...

Page 40: ...alue in this case pH 12 75 will be displayed Additional examples Demineralised water ϑ C pH 10 13 37 20 12 96 25 12 75 30 12 61 40 12 29 50 11 98 60 11 69 70 11 43 80 11 19 90 10 99 NAOH CDR pH ϑ C Source IEC 746 2 14 13 12 11 10 12 75 10 30 20 40 50 60 70 80 90 ϑBez 25 C ϑ C pH 0 7 47 25 7 00 50 6 63 75 6 35 100 6 13 H2O CDR pH ϑ C 7 4 7 0 7 2 6 8 6 6 6 4 6 2 6 0 0 25 50 75 100 Instrument configu...

Page 41: ...s valid for both measuring circuits The measured or set value of the respective measuring circuit is used as temperature ϑ C pH 0 1 08 10 1 09 20 1 09 30 1 10 40 1 10 50 1 11 60 1 11 70 1 11 80 1 12 90 1 13 HCL CDR pH ϑ C Source IEC 746 2 1 20 1 10 1 00 10 20 30 40 50 60 70 80 90 0 ϑ C pH 25 12 4 50 11 68 80 10 8 KALKM CDR pH ϑ C 12 5 12 0 11 5 11 0 10 5 25 50 80 pH pH pH pH comp tab ref ϑ ϑ ϑ c h...

Page 42: ...elected Selection of the active medium Medium 1 2 3 Medium 1 Data entry for medium 1 2 3 Number of reference points 2 10 10 Numeric entry1 of max 10 value pairs for each medium temperature 20 0 150 0 C pH value 2 00 16 00 pH Note Sequence of temperature values must increase monotonously Reference temperature for medium temperature compensation 20 0 150 0 C 25 0 C 1 Select value with keys Press key...

Page 43: ... used the SCS function must be disabled to prevent false alarms Note Connection symmetrical with PM Monitoring of pH electrode and reference electrode Connection asymmetrical without PM Monitoring of pH glass electrode only Commissioning Sensor monitoring Function Selection Default For two circuit measurement Delta window maintenance required leads to error message E 035 pH 0 00 18 00 pH Redox mV ...

Page 44: ...tion channel 2 only with 2 circuit instrument Calibrate with ATC temperature sensor 1 Calibrate with ATC temperature sensor 2 calibrate with MTC with ATC temp sensor 1 Function Selection Default Hold during calibration yes no yes Alarm threshold electrode slope lower limit 5 00 59 00 mV pH 45 00 mV pH Alarm threshold max deviation of theoretical electrode zero point 0 05 1 30 pH 1 30 pH Isothermic...

Page 45: ...2 10 10 Buffer table Numeric entry of max 10 value pairs temperature pH for each buffer Intermediate values are determined on a linear basis Selection of buffer 1 Special buffer 1 2 3 1 Selection of buffer 2 2 Function Selection Default Calibration type with Redox absolute mV Data entry absolute Calibration absolute with Redox relative Data entry absolute Data entry relative Calibration absolute C...

Page 46: ...output contacts Fault clean contacts clean rinse two limit control contacts 3 alarms clean clean rinse maintenance and status contacts 2 alarms clean assembly clean rinse operate retractable assembly assembly operate retractable assembly The clean function Chemoclean must be set in the System configuration output contacts menu Chemoclean functions are started via the short cut to relays menu see c...

Page 47: ...ervals Interval measurement During the waiting period the electrode is located outside the medium and is only moved into measuring position for the duration of the measuring time Afterwards the electrode is moved back to service position and is cleaned t0 Start of measuring t0 t1 Assembly moves to meas position t1 t2 Hold continuation time t2 t3 Measuring time t3 t4 Assembly moves to service posit...

Page 48: ...e interval cleaning interval measurement week programme interval cleaning Interval cleaning Cleaning cycle interval time time between two cleanings 6 min 99 h 59 min 59 s 8 h Continuation see Settings for all cleaning programmes Interval measurement Dwell time electrode not in the medium 0 s 99 h 59 min 59 s 0 min Measurement time electrode in the medium 1 min 99 h 59 min 59 s 1 min Continuation s...

Page 49: ...s the cleaning program is continued as is no failure has occurred If the failure occurred while the program was in measuring mode one minute is measured before any further action is taken in order to make sure that a stable reading is obtained Failure during the week programme in measuring mode Cleaning operations during a failure are disregarded and are not carried out afterwards Function Selecti...

Page 50: ... act signal Xw X W X measured value W specified value Y actuating signal Neutralisation controllers In the neutralisation control process the pH level of a medium is kept constant by the addition of acid or alkaline solution Two separate actuating signals are required for this purpose one for acid metering and one for alkaline solution metering The neutralisation controller is a controller with 2 ...

Page 51: ...gth modulation The length of time the contact concerned remains closed increases as the size of the calculated deviation increases The period can be set between 0 5 and 99 9 s Pulse length modulated outputs are used to activate solenoid valves Pulse frequency modulation The switching frequency of the contact concerned increases as the size of the calculated deviation increases The maximum switchin...

Page 52: ...peration and by pressing the key while manual operation The control contact 2 is activated for negative output values while automatic operation and by pressing the key while manual operation 8 2 Instruments with two contacts 8 2 1 Limit contactor standard equipment Note The option limit value controller has to be chosen before in the menu commissioning system set up output relays see chapter 7 1 3...

Page 53: ...1 manual limit contact 1 manual Function Selection Default If any controller is set three configuration groups can be selected configuration parameterize operation mode configuration If configuration is selected Control characteristics P PI PD PID none none Selection of the output control contact 1 alarm 1 1 contact 1 If Control contact 1 is selected Signal outputs pulse length pulse frequency pul...

Page 54: ...tput Min controller output 0 50 Max controller output 50 100 0 100 Control effect Direct inverse inverse PID controller Control gain integral action time derivative action time Kp 0 10 20 00 Tn 0 1 999 9 min Tv 0 1 999 9 min 1 00 10 0 min 1 0 min Controller output Min controller output 0 50 corresponds to basic load metering Max controller output 50 100 0 100 Control effect Direct inverse inverse ...

Page 55: ...e configuration groups can be selected Limit value configuration Alarm configuration Operation mode Limit value configuration If configuration is selected Selection of limit contact Limit contact 1 Limit contact 2 limit contact 1 Switching limit contactor off on Off on off Limit value 2 00 16 00 pH 1 4 00 pH 2 10 00 pH Hysteresis 0 10 1 00 pH 0 50 pH Alignment of the limit Min function Max functio...

Page 56: ... output 3 point step output for positive actuating signals 3 point step output for negative actuating signals depends on controller type Pulse cycle time for Pulse length output or 3 point step 0 5 99 9 s 10 0 s Min cycle time for Pulse length output or 3 point step 0 1 5 0 s 0 3 s Maximum pulse frequency if Pulse frequency output is selected 60 180 1 min 120 1 min Type of contact N C N O N O If A...

Page 57: ... 50 pH Controller outputs Yh acid 50 100 Yh alkal sol 50 100 100 100 2 range P controller Control gain Kp inner range 0 10 20 00 Kp outer range 0 10 20 00 1 00 1 00 Inner range limits Upper limit XU 2 00 16 00 pH Lower limit XL 2 00 16 00 pH 8 00 pH 6 00 pH Controller outputs Yh contact 1 50 100 Yh contact 2 50 100 100 100 Control effect Direct inverse inverse If operation mode is selected Changin...

Page 58: ... in the Assembly window by selecting Service If the Chemoclean function has been configured a cleaning operation is also possible The assembly and cleaning states are displayed in an information window If the electrodes are calibrated individually in two circuit instruments preliminary setting on the menu Instrument data calibration calibration parameters a specific electrode has to be chosen befo...

Page 59: ... completed General calibration instructions Caution Clean electrode before calibration If symmetrical high impedance electrode connection is chosen potential matching line has to be in connection with the buffer solution too e g by means of a wire If automatic temperature compensation ATC is selected the relevant temperature sensors must be immersed in the buffer solution too Note The fields marke...

Page 60: ...ant buffer value and the current measured value is shown in each case Numerical calibration 9 1 4 Electrode zero point and slope value are entered manually 9 1 1 Automatic buffer recognition pH Display Description Only if Calibration with MTC has been selected in the previous field Enter the value for manual temperature compensation Selection band 20 0 150 0 C Press the E key Calibration is being ...

Page 61: ...bration menu Display of the buffers identified Calibration information If the electrode zero point and slope figures are outside the tolerance limits you will be informed about this on the display If the pH values of the buffer solutions used are too close together you will be informed about this on the display Repeat the calibration operation with suitable buffers Display with plausible calibrati...

Page 62: ... the correct type of buffer pH value and manufacturer is displayed during calibration Single point calibration is also possible If you want to choose this press the CAL key when the 2nd buffer is requested 9 1 3 Manual buffer pH Display Description Enter the value for manual temperature compensation Selection band 20 0 150 0 C Press the E key Only if Calibration with MTC was selected Wait until th...

Page 63: ...H value of the buffer you are currently using Press the E key When calibrating with two temperature sensors the instrument will ask you to repeat the input before moving on to the next step Calibration information If the electrode zero point and slope figures are outside the tolerance limits you will be informed about this on the display Press the E key to store the new values For two measuring ci...

Page 64: ...r value 9 2 1 Data entry absolute numerical calibration mV Display Description Enter the mV value for the electrode offset Press the E key The value entered takes effect immediately Maximum offset 400 mV Display Description Enter the pH value for the electrode zero point Press the E key Enter the electrode slope value in mV pH Press the E key Note The slope value relates to the set reference tempe...

Page 65: ...o store the measurement Enter the redox value for the buffer used Calibration information If there is a calibration fault you will be informed by a display Press the E key Final menu You can sto re the calibration repe at the calibration disc ard the calibration and return to measuring mode Make your choice and press E E pm152e09 chp mycom CPM 152 Calibration Endress Hauser 63 ...

Page 66: ...d point calibration 9 3 5 The experimentally determined 50 end point is used 9 3 1 Data entry absolute 9 3 2 Data entry relative Display Description Enter the mV value for the electrode offset Press the E key The value entered takes effect immediately Display Description Form two pairs of relative and absolute redox values by entering appropriate figures Select line with keys Press if you want to ...

Page 67: ...re the measurement Enter the absolute redox value of the buffer in mV Calibration information If there is a calibration fault you will be informed by a display Press the E key Final menu You can store the calibration repeat the calibration discard the calibration and return to measuring mode Make your choice and press E E pm152e09 chp mycom CPM 152 Calibration Endress Hauser 65 ...

Page 68: ...it until the redox measurement has stabilised Press the E key to store the measurement Enter the relevant redox value of buffer 1 detoxified sample in percent The redox value measured with the old calibration data is displayed Wait until the measurement has stabilised Press the E key to store the measurement Enter the relative redox value of buffer 2 in per cent Continued on the next page 1 E 2 E ...

Page 69: ...your choice and press E Display Description Wait until the redox measurement has stabilised Press the E key to store the measurement Information about the voltage range of the calibration curve Final menu You can store the calibration repeat the calibration discard the calibration and return to measuring mode Make your choice and press E E Note The 50 end point must be known e g by titration of th...

Page 70: ...t length 80 200 nF km Please refer to TI 260F 00 en Project planning notes for PROFIBUS PA and the PROFIBUS PA specification for information on setup and grounding of the network Cable connection The bus line also carries the auxiliary energy for the plug in PROFIBUS card and is connected as follows Thread the cable through the cable entry fitting Connect the bus cable to the terminals see fig 10 ...

Page 71: ... setting will be ignored Hardware addressing HW address 2d Hardware addressing address 6d Hardware addressing address 64d Software addressing address 126d default after switching from HW to SW 1 OFF Logic 0 Logic 1 2 3 4 5 6 7 8 HW SW Bit 0 1 2 3 4 5 6 PROFI1E CDR 98 99 Fig 10 2 Section of PROFIBUS card in Mycom showing address setting 126 factory setting 1 2 3 4 5 6 7 8 1 0 1 0 1 0 1 0 1 0 1 0 SW...

Page 72: ...uwin II is described in the BA 124F operating instructions Settings are made via the operating matrix see fig 10 3 or graphical user interface see fig 10 4 The necessary files are available on CD Note During active communication via PROFIBUS an double arrow is visible in the upper line of the instrument display SC PH1 TIF Fig 10 3 Instrument data commissioning menu displayed in Commuwin II PROFIBU...

Page 73: ...established via the PROFIBUS PA server The device list contains all devices connected to the segments selected The appropriate settings are made in the Commissioning menu PROFIBUS PA profile parameters can also be displayed and set via the graphical user interface SC PH2 TIF Fig 10 4 Graphical operation of Commuwin II pm152e10 chp mycom CPM 152 PROFIBUS interface Endress Hauser 71 ...

Page 74: ... 114 Float yes yes 4 with without PM 16 115 Unsigned 8 yes 1 Temperature measurement on off 17 116 Unsigned 8 yes yes 1 Input zero point 22 117 Float yes 4 Input slope 23 118 Float yes 4 Input isotherm point 24 119 Float yes 4 Display temperature offset 28 120 Float yes 4 SCS on off 60 121 Unsigned 8 yes yes 1 SCS checking art 61 122 Unsigned 8 yes yes 1 SCS reference threshold 62 123 Unsigned 8 y...

Page 75: ... 1 OUT Read Current measured value of process variable in pH or mV and the corresponding status Status 80 Hex devices OK Status 0C Hex warning or alarm active The information is transferred byte by byte in 5 bytes with the last byte containing the status information Module 2 OUT Read Current measured value of process variable in pH or mV and the corresponding status Status 80 Hex devices OK Status...

Page 76: ...larm condition 6 Measured value IEEE 754 floating point number C 7 Measured value 8 Measured value 9 Measured value 10 Device status 80Hex device o k 0CHex error alarm condition D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 VZ Exponent E Fraction F 27 26 25 24 23 22 21 20 2 1 2 2 2 3 2 4 2 5 2 6 2 7 Fraction F 2 8 2 9 2 10 2 11 2 12 2 13 2 14 2 15 2 16 2 17 2 18 2 19 2 20 2 21 2 22 2 23 PR...

Page 77: ...s All 200 files are stored in the type file directory e g TYPDAT5X All GSD files are stored in the device master file directory e g GSD All BMP files are stored in the bitmap directory e g BITMAPS The meaning of the individual device parameters is desribed in the PROFIBUS PA specification The device master files are also provided for other SPS produtcs E H Diskette with PROFIBUS PA device files or...

Page 78: ...s deleted automatically when a fault is no longer acute Error logbook If you press the E key you switch from the error list to the error logbook The error logbook records every occasion on which an error message is activated and deactivated in chronological order in a list with up to 50 entries indicating the time and date You can scroll forwards and backwards from entry to entry in the list by pr...

Page 79: ...or defective Check temperature measurement and connections check instrument and measuring cable with temperature simulator if necessary E011 Temperature sensor 2 defective E013 Collecting error assembly Check retractable assembly compressed air mechanical blockage E015 Current loop 1 open Check connections lines and any connected instruments E016 Current loop 2 open E019 Delta threshold overflow C...

Page 80: ...l and connection if necessary check instrument and measuring cable with simulator E056 Display range measured value 2 under limit E057 Display range measured value over limit E058 Display range measured value 2 over limit E059 Temperature range under limit E060 Temperature range 2 under limit E061 Temperature range over limit E062 Temperature range 2 over limit E063 Current limited 0 4 mA output 1...

Page 81: ...he pH operating mode the electrode zero point and slope and the relevant calibration date are displayed in two successive windows The windows for the values of the second electrode are then displayed in the case of two circuit measurement You can always move on to the next window by pressing the E key In the redox absolute and redox relative operating modes only one window is needed per electrode ...

Page 82: ... present current value on current output 2 0 00 22 00 mA Setting the current contact statuses the number of contacts displayed depends on the instrument equipment and configuration Selection of the contacts with the and keys Opening and closing of the contact selected with the key Simulation of measured pH value 1 2 00 16 00 pH 1500 mV 3000 Temperature simulation 1 20 0 150 0 C 1 Current and conta...

Page 83: ...tion and calibration data are reset to the factory setting if confirmed by pressing the E key Caution All previous configuration and calibration data are lost Service data logbook reset counter message logbook Functions for authorized service personnel only Service Code necessary Function Description Type of test Selection keyboard display RAM EPROM EEPROM Keyboard Graphic presentation of the keyb...

Page 84: ...see Fig 12 1 and replace with a type M 3 15A 250V fuse Ex version Replacement of the fuse module must be done by authorised service personnel only Order no 50076930 100 V 230 VAC 50076931 24 VAC 50087807 24 VDC 12 3 Repairs All repair work must be done directly by the manufacturer or by the Endress Hauser service organisation A list of the Endress Hauser service representatives can be found on the...

Page 85: ...12 A pH signal output Current range active 0 4 20 mA Measurement deviation1 max 0 2 of current range maximum Load max 600 Ω Ex max 500 Ω Transmission range adjustable 1 8 18 pH Redox measurement Measuring range 1500 1500 mV 3000 3000 Measured value resolution 1 mV 1 Deviation of indication1 measured value max 0 2 of measuring range Reproducibility1 max 0 1 of measuring range Assignment for display...

Page 86: ...tor two point controller 2 contact outputs up to 3 optional outputs for cleaning functions Function type MIN or MAX Setpoint range pH 2 00 16 00 Hysteresis for switching contacts pH pH 0 1 1 0 Redox absolute 10 100 mV Redox relative 1 100 Pickup dropout delay 0 7200 s Alarm threshold pH pH 0 1 18 Redox absolute 10 3000 mV Redox relative 1 3000 Alarm delay 0 6000 s Electrical data and connections A...

Page 87: ...ing Limit operating conditions Ambient temperature 20 60 C Ex 10 50 C Storage and transport temperature 30 80 C Ex 25 75 C Ex approval EEx em ia ib IIC T4 Ex test certificates BVS 95 D 2098 SEA 96 1 10489 Physical data Dimensions H W D 247 167 111 mm Weight max 6 kg Ingress protection IP 65 Materials Housing diecast AlSi 12 Mg content 0 05 plastic coated Front polyester UV resistant 1acc to IEC 74...

Page 88: ...retained Integration time 0 99 s default 0 s Bus termination resistor none separate PROFIBUS PA terminating resistor Physical layer IEC 1158 2 Integrated overvoltage protection 25 V AC 250 A Display and user interface Remote control via PC using operating program Commuwin II Communication point PROFIBUS PA Power supply Bus supply 9 32 V DC Current consumption 11 1 mA Inrush current corresponds to ...

Page 89: ...tenance contact Status contact Controller 2 Controller 1 pH redox Temperature Note Use external junction box to connect the contacts bn ye wt gn bn ye wt gn Analog input Binary inputs Power supply Supply pipe Caustic Acid Temperature Temperature pH redox pH redox pH electrode with Pt 100 Measuring cable CPK 7 CPK 9 Second pH electrode with Pt 100 for redundancy meas Contact 4 Contact 3 Contact 2 F...

Page 90: ...ct Controller 1 Controller 2 Cleaning agent Water pH redox Temperature Note Use external junction box to connect the contacts bn ye wt gn bn ye wt gn Analog input Binary inputs External cleaning control Power supply Supply pipe Caustic Acid Temperature Temperature pH redox pH redox pH electrode with Pt 100 Measuring cable CPK 7 CPK 9 Second pH electrode with Pt 100 for redundancy meas Contact 4 Co...

Page 91: ...ntenance contact Status contact Cleaning agent Water Temperature Note Use external junction box to connect the contacts bn ye wt gn bn ye wt gn Analog input Binary inputs External cleaning control Power supply Supply pipe Temperature Temperature pH electrode with Pt 100 Measuring cable CPK 7 CPK 9 Second pH electrode with Pt 100 for redundancy meas Contact 4 Contact 3 Contact 2 Failure Contact 1 M...

Page 92: ...ct Water Status contact pH mV pH redox Temperature PA FCP1 1 pH Ref PA 11 12 13 mV 94 93 92 91 90 89 12 11 10 9 FCYK Ex Water Injector CYR 10 Z CPA 111 Cleaning agent Compressed air 81 82 83 84 21 22 FCXI mA pH Temp Chemoclean connection unit CCIZ 17 18 19 20 Filter pressure control and water deposit supplied by the customer Power supply 24 23 FCGA Ex Binary inputs Analog input Contact 4 Contact 3...

Page 93: ...ct 3 Contact 2 Failure pH redox Temperature Contact 1 Mains PA PM PA PM Ref pH PA 13 12 11 mV Ref pH PA 13 12 11 mV 81 82 83 84 21 22 rd bk bn wt gn wt FCXI mA Hold pH Temp FCP1 2 pH mV SENSOPAC CPA 320 pH electrode Do not connect select configuration with one temperature input Double reference pH mV FCP1 1 94 93 92 91 90 89 FCYK 87 88 85 86 31 32 33 34 L N PE pH mV mA mA FCGA Note Use external ju...

Page 94: ...e required Autoclean bit 3 Autoclean bit 2 Autoclean bit 1 pH mV pH redox Temperature PM FCP 1 pH Ref PM 11 12 13 mV 94 93 92 91 90 89 37 36 35 34 33 32 11 12 8 9 FCYK Water Injector CYR 10 CPA 465 Cleaner Compr air 5 2 way valve 81 82 83 84 21 22 FCXI mA pH Temp Logic unit CCW N 6 5 4 3 pH mV mA mA Failure pH redox Temperature Contact 1 Mains FCGA Contact 4 Contact 3 Contact 2 38 39 30 31 E P Mea...

Page 95: ... 89 12 11 10 9 8 7 FCYK Ex Water Injector CYR 10 Z E12 CPA 463 Cleaner Compr air 5 2 way valve 12 V 81 82 83 84 21 22 FCXI mA pH Temp Logic unit CCW 17 18 19 20 1 2 1 2 E P Filter pressure regulation and water separation to be provided by customer Supply and feedback 25 26 FCGA Ex Binary inputs Analog input Contact 4 Contact 3 Contact 2 Meas Meas Service Service E P E P Compressed air connections ...

Page 96: ... Temperature PM FCP 1 pH Ref PM 11 12 13 mV 94 93 92 91 90 89 12 11 10 9 8 7 6 5 4 3 FCYK Ex Water Injector CYR 10 Z E 12 CPA 465 Cleaner Compr air 5 2 way valve 12 V 81 82 83 84 21 22 FCXI mA pH Temp Logic unit CCW 17 18 19 20 1 2 1 2 E P 2 1 Filter pressure regulation and water separation to be provided by customer Supply and feedback 25 26 23 24 Compressed air connections Supply CPC 20Z Assembl...

Page 97: ...urrent output 10 13 35 36 CYR 10 88 89 CYR 10 Z 90 D Data format 74 Data integrity 3 Date 35 Delivery 7 Delta window 41 Device master file 75 Diagnostics 76 81 Display 22 Disposal 19 E Edit numbers 23 Electrical connection 9 12 Electrode monitoring 41 Electrode slope 42 Electrode zero point 42 Electrodes 17 32 Enter 23 Error current 34 36 Errors 76 77 Ex areas 12 Ex installation 12 16 Extension ca...

Page 98: ...uffer calibration 60 PROFIBUS interface 68 75 PROFIBUS PA 68 86 Proportional controller 48 Protective wire 9 Pulse frequency modulation 49 Pulse length modulation 49 R Redox electrodes 17 Redundancy measurement 21 32 Relays 11 Relays allocation 34 Release status 27 Removal 19 Repackaging 19 Repairs 82 Reset 81 Retractable holder 44 47 S Safety 3 SCS cleaning 46 47 Sensopac CPA 320 91 Sensor check ...

Page 99: ...ure only with MTC Entry of slope value Calibration with buffer 1 Calibration with buffer 2 Information electrode 1 Information electrode 2 only with 2 channels Display of identified buffers Information field Data entry Information field Calibration absolute Entry of electrode offset Selection electrode 1 electrode 2 only with 2 channels Calibration with buffer 1 Calibration information Information...

Page 100: ...ld on Hold off Limit contact automatic Limit contact manual Contact on off only with manual Controller automatic Controller manual Output value in only with manual Limit value 1 2 or controller set value Chemoclean on Chemoclean on Start cleaning Service Service Clean if holder in measuring position Cleaning finish service if holder in service position Temperature offset channel 1 only with ATC an...

Page 101: ...ickup delay Pulse cycle time for pulse length contr Contact type N C relay N O relay Max pulse frequency for pulse frequency controller Dropout delay Minimum cycle time for pulse length contr Alarm delay Min function Max function Number of reference points only with medium temperature comp Post rinse time Hold delay only with hold during Chemoclean Repeat rate SCS cleaning only with SCS on Display...

Page 102: ...ba Tel 042 56993 Fax 042 50981 Brazil Samson Endress Hauser Ltda Sao Paulo Tel 011 50313455 Fax 011 50313067 Canada Endress Hauser Ltd Burlington Ontario Tel 905 6819292 Fax 905 6819444 Chile Endress Hauser Chile Ltd Santiago Tel 02 3213009 Fax 02 3213025 Colombia Colsein Ltda Bogota D C Tel 01 2367659 Fax 01 6104186 Costa Rica EURO TEC S A San Jose Tel 02 961542 Fax 02 961542 Ecuador Insetec Cia ...

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Endress+Hauser Mycom CPM 152, Operating Instructions Manual

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