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DL8000 Preset Instruction Manual

I-2

Revised February-2016

Enhanced Start Communications (0x3B)

DanLoad 6000 .............................................. D-68

Error Codes ...................................................... D-90

Ethernet ............................................................ 3-36

Exception Codes ............................................... D-85

Failure

communication ............................................... D-2

Field Wiring

AC I/O ......................................... 3-21, 3-22, 3-23

AI ............................................................. 3-8, 3-9

AO ................................................................ 3-10

APM .............................................................. 3-24

DI .................................................................. 3-11

DO ................................................................ 3-15

DOR .............................................................. 3-16

PI .................................................................. 3-14

Figures

1-1. Typical DL8000 Load Rack ..................... 1-2

1-2. DL8000 (in Class I, Zone 1 Enclosure) ... 1-4

2-1. Standard DL8000 Enclosure ................... 2-2

2-2. Standard DL8000 Enclosure ................... 2-3

2-3. Bolt Tightening Sequence ....................... 2-5

2-4. Card Cage (with modules) ...................... 2-7

2-4. Class I Division 2 DL8000 Housing ......... 2-6

2-6. CPU Front View ...................................... 2-8

2-7. CPU Connectors ..................................... 2-9

2-8. License Key ........................................... 2-13

2-9. License Key Installation ........................ 2-14

2-10. DL8000 Operator Interface ................. 2-23

2-11. DL8000 Keypad .................................. 2-24

3-1. 12 Volt DC Power Input Module .............. 3-2

3-2. Typical I/O Module .................................. 3-3

3-3. Optional I/O Module Locations ................ 3-4

3-4. AI-12 Jumper J4 (Shown Set to +12V) ... 3-8

3-5. Analog Input Module Field Wiring ........... 3-8

3-6. AI-16 DIP Switches ................................. 3-9

3-7. Analog Output Jumper J4

(Shown Set to +12V) .................................. 3-10

3-8. Analog Output Module Field Wiring ...... 3-10

3-9. Discrete Input Module Field Wiring ....... 3-11

3-10. Pulse Input Jumper J4

(Shown Set to +12V) .................................. 3-13

3-11. Externally Powered Pulse Input Module

Field Wiring ................................................ 3-13

3-12. DL8000 Powered Pulse Input Module

Field Wiring ................................................ 3-14

3-13. Discrete Output Module Field Wiring .. 3-15

3-14. Discrete Output Relay Module Field

Wiring ......................................................... 3-16

3-15. RTD Sensor Wiring Terminal

Connections ............................................... 3-18

3-16. AC I/O DIP Switches ........................... 3-19

3-17. AC I/O Module (Output Field Wiring) .. 3-19

3-18. AC I/O Module (Input Field Wiring) ..... 3-20

3-19. Wiring with Multiple AC I/O Modules ... 3-22

3-20. Fuse Wiring with Multiple AC

I/O Modules ................................................ 3-23

3-21. Pulse Input Wiring on APM ................. 3-24

3-22. Micro Motion 7835/7845 Wiring on

APM ............................................................ 3-24

3-23. Generic Densitometer Wiring on

APM ............................................................ 3-24

3-24. Input Detector Wiring on APM ............. 3-24

3-25. Series Detector Switch (Normally Open)

Wiring on APM ........................................... 3-24

3-26. Series Detector Switch (Normally Closed)

Wiring on APM ........................................... 3-24

3-27. Independent Detector Wiring

on APM ....................................................... 3-25

3-28. Two-Pulse Turbine Pulse Input

Wiring on APM ........................................... 3-25

3-29. Pulse Output Wiring on APM .............. 3-25

3-30. DIP Switches on APM ......................... 3-26

3-31. Thermocouple Input Module Wiring .... 3-28

3-32. Ungrounded - Sheathed ...................... 3-29

3-33. Grounded ............................................ 3-29

3-34. Exposed, Ungrounded – Unsheathed . 3-29

3-35. HART-2 Module Input Point-to-Point

Wiring ......................................................... 3-32

3-36. HART-2 Module Input Multi-Drop

Wiring ....................................................... 3-32

3-37. HART-2 Module Output Wiring ........... 3-32

3-38. Communication Ports .......................... 3-33

3-39. RJ-45 Pin Out ...................................... 3-35

3-40. 10BASE-T Crossover Cable ............... 3-38

3-41. EIA-422/485 J4 Jumper ...................... 3-41

B-1. Modbus Configuration – General tab ...... B-2

B-2. Modbus Configuration – Scale

Values tab ................................................... B-5

B-3. Modbus Configuration – History

Table tab .................................................. B-9

B-4. Modbus Configuration - Registers

tab............................................................... B-14

B-5. Modbus Configuration - Master

Table tab .................................................... B-20

B-6. Modbus Configuration - Master

Modem tab ................................................. B-23

D-1. Modbus Registers ................................. D-73

E-1. DL8000 Operator Interface ..................... E-1

E-2. DL8000 Keypad ...................................... E-2

E-3. LCD Screen (Loading Mode) .................. E-5

E-4. Navigation Setup Option ....................... E-12

E-5. PINs Screen .......................................... E-13

E-6. Multiple Flow Rates with a Single

Meter Factor ............................................... E-60

E-7. Multiple Flow Rates with Multiple

Meter Factors ............................................. E-60

E-8. DO Module Field Wiring ........................ E-76

E-9. DI Module Field Wiring ......................... E-79

E-10. AO Module Field Wiring ...................... E-82

E-11. AI Modules Field Wiring ...................... E-86

E-12. AC I/O Module Output Field Wiring .... E-90

E-13. AC I/O Module Input Field Wiring ....... E-90

Summary of Contents for DL8000

Page 1: ...Remote Automation Solutions Part Number D301244X012 February 2016 DL8000 Preset Controller Instruction Manual ...

Page 2: ...at appears on the front cover Listed below is the revision date of each page if applicable Page Revision All pages February 2016 All pages Mar 2012 Revised content in Chapters 1 through 3 and reorganized and enhanced appendixes removed former Appendix B Installation and Configuration and Appendix C Point Types and added keypad display content as new Appendix E All pages May 2010 All pages Sep 2009...

Page 3: ...cense Key 2 13 2 4 2 Removing a License Key 2 14 2 5 Installation Planning 2 15 2 6 Mechanical Installation 2 15 2 6 1 Planning Considerations 2 16 2 7 Electrical Installation 2 18 2 7 1 General Considerations 2 18 2 7 2 Field Wiring Installation Guidelines 2 18 2 7 3 Electrical Wire and Cable Selection and Installation 2 19 2 7 4 Input Output Field Signal Wiring 2 20 2 7 5 Electrical Grounds 2 20...

Page 4: ...figuration General Tab B 3 B 2 2 Modbus Configuration Scale Values Tab B 5 B 3 Modbus History B 7 B 3 1 Modbus Configuration History Table Tab B 8 B 4 Modbus Events Alarms Functionality B 11 B 4 1 Reading Events Alarms Register B 11 B 4 2 Acknowledging Events Alarms B 11 B 5 Modbus Registers B 12 B 5 1 Modbus Configuration Registers Tab B 14 B 5 2 Modbus Conversion B 17 B 6 Modbus Master Table B 1...

Page 5: ...n 63 0 119 D 80 D 9 Exception Codes D 85 D 10 New Unused DanLoad 6000 Exception Codes D 87 D 11 Alarm Logs D 88 D 12 Error Codes D 90 Appendix E DL8000 Keypad Display E 1 E 1 Keypad Display Components E 1 E 1 1 Keypad E 2 E 1 2 LED Status Indicators E 4 E 1 3 Liquid Crystal Display LCD E 5 E 1 4 Power Failure E 5 E 1 5 Operational Modes E 6 E 2 Loading Mode E 6 E 2 1 Recipe Selection E 6 E 2 2 Inv...

Page 6: ...g Product Meters E 59 E 5 Diagnostics E 75 E 5 1 Diagnosing Digital Outputs DO E 75 E 5 2 Diagnosing Digital Inputs DI E 76 E 5 3 Diagnosing Analog Outputs AO E 81 E 5 4 Diagnosing Analog Inputs AI E 85 E 5 5 Diagnosing AC Input Outputs AC I O E 89 E 5 6 Diagnosing RS 232 Communication Ports E 93 E 5 7 Diagnosing RS 485 Communication Ports E 97 E 5 8 Error Messages E 100 E 5 9 Translated Alarm and...

Page 7: ...on of alternative communications protocols Appendix E Provides information on using the DL8000 keypad display Index Provides a topical index to the manual 1 1 DL8000 Overview The DL8000 can be operated in an independent stand alone mode with the operator controlling and monitoring batch delivery operations from the control panel located on the front of the unit Note Although the DL8000 can also fu...

Page 8: ...tions of liquid products based on requirements of the client or receiver of the delivered product One common DL8000 application is to function as an on site controller for delivering refined liquid hydrocarbon products from loading terminal storage tanks to mobile tanks such as tanker trucks rail cars or barges Other applications include liquid component blending and or additive injection in refin...

Page 9: ...er each unique installation requires a specific complement of I O modules based on the actual devices the DL8000 monitors and controls The DL8000 can simultaneously monitor and control operation of up to three flow meters up to three flow control valves and deliver up to four products The minimum configuration consists of one flow meter measuring one component liquid product one control valve one ...

Page 10: ...cs Bolt holes are tapped to 13 mm 0 50 inches require an 8 mm 5 16 inch Allen wrench and torque to 24 to 29 Newton meters 18 to 21 foot pounds of force The operator keypad provides 18 rugged Hall Effect pushkeys which are impervious to chemicals commonly associated with petroleum applications A sealable Weights Measures switch provides security to flow measurement parameters Secured behind non gla...

Page 11: ... required by the unit s electronics and to monitor voltage levels to ensure proper operation For more information on the Power Input module refer to Chapter 3 Modules The DL8000 supports a number of I O modules which can satisfy a wide variety of field I O requirements refer to Chapter 3 Modules I O modules include Analog Inputs AI Analog Outputs AO Discrete Inputs DI Discrete Outputs DO Digital O...

Page 12: ...e Phoenix mGuard rs4000 or equivalents An example of how to install one of these devices to the RTU flow computer can be found in the Remote Automation Solutions MOXA Industrial Secure Router Installation Guide part number D301766X012 For further information contact your Local Business Partner or the individual vendor s website 1 4 Additional Technical Specifications For further technical informat...

Page 13: ...s 2 18 2 7 2 Field Wiring Installation Guidelines 2 18 2 7 3 Electrical Wire and Cable Selection and Installation 2 19 2 7 4 Input Output Field Signal Wiring 2 20 2 7 5 Electrical Grounds 2 20 2 7 6 Wire Conduit Selection and Installation 2 22 2 8 Operator Interface 2 23 2 8 1 Keypad 2 24 2 8 2 LED Status Indicators 2 25 This chapter describes the DL8000 s external housing its internal electronic ...

Page 14: ... Zone 1 housing is cast aluminum that when appropriately sealed provides a flame proof enclosure Sixteen threaded stainless steel fasteners secure the lower portion of the housing to the hinged lid which contains the display panel operator keypad and LED status display See Figures 2 1 and 2 2 Figure 2 1 Standard DL8000 Enclosure ...

Page 15: ...n the bottom and back of the DL8000 case accept 10M 10mm bolts The DL8000 s design makes it highly adaptable to a wide variety of installations Consequently this manual cannot cover all possible installation scenarios Contact your local sales representative if you require information concerning a specific installation not described in this manual ...

Page 16: ...urfaces are clean and free of damage To secure the DL8000 cover Notes You must use a torque wrench for this procedure The bolt in position 9 see Figure 2 3 is factory installed Be sure that the bolts you install in positions 12 and 8 are the two longer bolts with pre drilled holes for the Weights Measures seal wires 1 Swing the DL8000 cover up against the case 2 Insert a bolt in position 1 refer t...

Page 17: ...nd two stainless steel spring latches The latches include features for padlocking or installing wire seals The assembly includes a door stop that locks the door in position at approximately 120 degrees from the closed position The viewing window in the enclosure door is made from scratch UV resistant polycarbonate acrylic blend PC PMMA The keypad bezel is mounted to the front of the door and is ma...

Page 18: ...r a view of the card cage as it would appear when the housing is opened The card cage provides a backplane with sockets for installing a main processor board a DC power supply up to nine process I O boards and up to three communications cards The card cage see Figure 2 5 supports a total of nine boards in addition to the power supply and the CPU Note Board placement is critical for I O assignments...

Page 19: ...and all the I O and communication modules When a module is completely inserted into the module slot the connector on the module fits into one of the connectors on the backplane The backplane does not require any wiring and there are no jumpers associated with the backplane Removing the backplane from the housing is not recommended as there are no field serviceable parts If the backplane requires m...

Page 20: ... 6 The 32 bit microprocessor is based on a Motorola MPC862 Quad Integrated Communications Controller PowerQUICC PowerPC processor running at 65 MHz in the Series 2 CPU module or 50 MHz in the Series 1 CPU module The internal Sanyo 3 volt CR2430 lithium backup battery provides backup of the data and the Real Time Clock when the main power is not connected Series 1 CPU Faceplate Gray Series 2 CPU Fa...

Page 21: ...s Table 2 1 CPU Connector Locations CPU Number Series 1 Series 2 J1 Backplane connector Backplane connector J2 Backplane connector Backplane connector J3 Not Used Battery Backup J4 Battery Backup Not Used P2 LOI Port RJ 45 License Key Terminal P3 Ethernet RJ 45 License Key Terminal P4 License Key Terminal RS 232 P5 Not Used LOI Port RJ 45 P6 License Key Terminal Ethernet RJ 45 SW1 LED Button RESET...

Page 22: ...pdate in decompression Do not restart the DL8000 Flashing Green to Red Firmware update is flashing image Do not restart the DL8000 As a power saving feature you can enable or disable the LEDs on the DL8000 with the exception of the LED on the power module You can also use the ROCLINK 800 software to configure how long the LEDs remains on after the LED button on the CPU module is pressed For instan...

Page 23: ...ersonal injury or property damage To remove a module cover 1 Remove the wire channel cover 2 Unscrew the two captive screws on the face of the cover 3 Using the tab at the top side of the module cover lift the module cover from the DL8000 Note If you remove a module for an extended period install a module cover over the empty module slot to keep dust and other matter from getting into the DL8000 T...

Page 24: ...r or damage electronic components resulting in interrupted operations When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage 1 Slide the CPU module into the slot 2 Press the CPU firmly into the...

Page 25: ...e or replace a license key To install a license key Caution Failure to exercise proper electrostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before perfo...

Page 26: ...ocessor or damage electronic components resulting in interrupted operations When working on units located in a hazardous area where explosive gases may be present make sure the area is in a non hazardous state before performing procedures Performing these procedures in a hazardous area could result in personal injury or property damage 1 Back up critical data Note Critical data may include your de...

Page 27: ...DL8000 consider ease of use of the instrument with the operator in a safe and comfortable position Also consider how maintenance tasks may be performed without disrupting ongoing product delivery operations in close proximity Drawing rough diagrams of normal operator actions during the different possible batch delivery related tasks may be helpful Note especially the operator s location in relatio...

Page 28: ...ns down for maintenance access Route all conduit to the rear sides or bottom of the unit Do not locate any object under the DL8000 or in front of the conduit connections for a distance of approximately 533 mm 21 inches below the instrument Mounting Height Recommended mounting height is approximately 1 14 to 1 27 meters 45 to 50 inches above grade to the bottom of the DL8000 case see Figure 2 2 Mou...

Page 29: ...shades to prevent direct sunlight on the instruments during the hottest part of the day 10 00 to 15 00 Construct sunshades of metal fiberglass or other suitable materials Sunshades should be rear sloping to direct rain to the rear of the instrument and away from the operator Avoid sharp edges or corners on sunshades to prevent injuries In desert areas or areas of blowing sand install a cover to pr...

Page 30: ...le entries within 50 mm 2 inches of the enclosure with suitable sealing or potting compound 2 7 2 21BField Wiring Installation Guidelines Route external AC and DC wiring in separate conduits Record cable and wire routing and interconnection information to simplify the creation of as built documentation for the system Provide remote circuit breakers and optional disconnect switches for all AC and D...

Page 31: ...lation and voltage rating Use the following recommended wire types and sizes for AC power input to the DL8000 Power feed should be 100 or 240 Volts ac 50 to 60 Hertz single phase three wire Locate a 15 Amp circuit breaker and optionally a power disconnect switch in a safe area Use wire size AWG 14 for power feed for distances up to 250 feet Use wire size AWG 12 for power feed for distances of 250 ...

Page 32: ...codes designated for that particular circuit The wire and cable markers should be legible and permanent Check all wiring connected to the DL8000 for continuity proper size and proper classification Verify the source or destination of each circuit before connecting to the DL8000 and related devices 2 7 4 23BInput Output Field Signal Wiring Following are recommendations for process signal wiring Use...

Page 33: ...round must be inter connected to the single point grounds of the other DL8000s These inter enclosure equipment grounding connections must be daisy chained so that only one point of the grounding daisy chain is connected to the actual ground rod Size the equipment grounding conductors used between DL8000 units and the copper clad steel ground rod or for inter enclosure equipment ground connections ...

Page 34: ...ght conduit fittings Square all conduit cutoffs Cutoffs must be made by a cold cutting tool hacksaw or by some other approved means that does not deform the conduit ends or leave sharp edges Coat all conduit fitting threads including factory cut threads with a metal bearing conducting grease such as Crouse Hinds STL or equivalent prior to assembly Temporarily cap the ends of all conduit runs immed...

Page 35: ...terface Component Use Keypad Enables the operator to select recipes enter the desired quantity and control batch deliveries Note With appropriate authority the operator can also program the DL8000 Display A liquid crystal display LCD panel divided into two sections right and left Each section provides eight lines of up to 40 characters in width The display and keypad provide the primary method for...

Page 36: ...he manually entered value and continue Note The ALT PROGRAM function is not currently supported CLEAR EXIT Reject the manually entered value and continue ALT EXIT leaves the display SELECT BKSP Toggle the On Off option for each defined additive ALT BKSP Backspace moves the cursor position back one character at a time Scroll down or move the select box to the next item in the Recipes Selection disp...

Page 37: ...hat caused the alarm has returned to normal Power up the DL8000 or reset to continue using the keypad display Rapid flashing Power failure or low power situation GREEN Permissive Power On The permissive power circuit is closed the normal state when a batch delivery is in progress Note The green LED indicator s function depends on the state of the permissive circuit which is located in the power su...

Page 38: ...DL8000 Preset Instruction Manual 2 26 Installation and Use Revised February 2016 This page is intentionally left blank ...

Page 39: ...2 3 3 1 Wiring Communications 3 34 3 3 2 Local Operator Interface LOI Local Port 3 35 3 3 3 Using the LOI 3 36 3 3 4 Ethernet Communications 3 36 3 3 5 EIA 232 RS 232 Serial Communications 3 38 3 3 6 EIA 422 485 RS 422 485 Serial Communications Module 3 39 3 3 7 EIA 422 485 RS 422 485 Jumpers Termination Resistors 3 40 3 3 8 Dial up Modem Communications Module 3 41 3 4 Additional Technical Informa...

Page 40: ...Figure 3 1 12 Volt DC Power Input Module The CHG and CHG terminals comprise an Analog Input channel that allows you to monitor a voltage such as an external charging source from a solar panel These inputs are not normally used for the DL8000 The AUX AUX terminals can be used to supply reverse polarity protected source voltage to external devices such as a radio or solenoid The AUXSW AUXSW terminal...

Page 41: ...5 Volts dc Table 3 2 12 Volt DC Power Input LED Fault Indicators Signal LED VOK Green LED on when voltage is in tolerance on BAT and BAT VOFF Fault Red LED on when the AUXSW output are disabled by the CPU control line VOVER Fault Red LED on when AUXSW is disabled due to excess voltage on BAT TEMP Fault Red LED on when AUXSW output are disabled due to the excess temperature of the Power Input modul...

Page 42: ... Slot 1 or Comm 3 H I O Slot 4 I I O Slot 7 AC I O module Figure 3 3 Optional I O Module Locations Available I O modules for the DL8000 include Analog Input AI modules that provide the ability to monitor various analog field values Discrete Input DI for DC and Pulse Input PI modules that provide the ability to monitor various discrete and pulse input field values G A B H D C E F I ...

Page 43: ...les have removable terminal blocks to make servicing easy I O modules can be added in any module slot Note You can install comm modules only in slots 1 2 or 3 of the DL8000 The I O modules acquire power from the backplane Each module has an isolated DC DC converter that provides logic control and field power as required The DL8000 has eliminated the need for fuses on the I O modules through the ex...

Page 44: ... and remove that module If the slot was previously unused remove the module cover 3 Insert the new I O module into the module slot in the card cage Make sure the label on the front of the module is facing right side up Gently slide the module in place until it contacts the connectors on the backplane Note If the module stops and will not go any further do not force the module Remove the module and...

Page 45: ...ostatic discharge precautions such as wearing a grounded wrist strap may reset the processor or damage electronic components resulting in interrupted operations To connect the wire to the removable block compression terminals 1 Bare the end inch or 6 3mm maximum of the wire 2 Insert the bared end into the clamp beneath the termination screw 3 Tighten the screw Expose a minimum of bare wire to prev...

Page 46: ...per J4 on the AI 12 module see Figure 3 4 The AI modules can provide isolated 12 Volts dc or 24 Volts dc field transmitter power on a per module basis For example one module can provide 12 Volts dc for powering low power analog transmitters while another module in the same DL8000 controller can provide 24 Volts dc for powering conventional 4 to 20 mA transmitters See Figure 3 5 Figure 3 4 AI 12 Ju...

Page 47: ...e provides a 4 to 20 mA current signal for controlling analog current loop devices The AO module isolation includes the power supply connections Note AO modules Part Number W38199 with front labels that read AO 16 are an earlier version that controls the low side current AO modules Part Number W38269 with front labels that read AO are the newer version January 2005 and later and control the high s...

Page 48: ...gure 3 8 Analog Output Module Field Wiring Caution You can induce ground loops by tying commons from various modules together 3 2 7 Discrete Input DI Modules The eight channel Discrete Input DI modules monitor the status of relays open collector open drain type solid state switches and other two state devices Discrete Inputs come from relays switches and other devices which generate an on off open...

Page 49: ... discrete devices such as dry relay contacts or isolated solid state switches Use of the DI module with powered devices may cause improper operation or damage The DI module senses the current flow which signals the electronics in the DL8000 that the relay contacts have closed When the contacts open current flow interrupts and the DI module signals the electronics in the DL8000 that the relay conta...

Page 50: ...on signals less than 125 Hz You can configure the PI module as either 12 or 24 Volts dc using jumper J4 on the module see Figure 3 10 The PI modules can provide isolated 12 Volts dc or 24 Volts dc field transmitter power on a per module basis For example one module can provide 12 Volts dc power while another module in the same DL8000 controller can provide 24 Volts dc power See Figures 3 11 and 3 ...

Page 51: ...o 12 V OPEN DRAIN TYPE OR OPEN COLLECTOR DEVICE EXTERNALLY POWERED CONTACT CLOSURE DEVICE EXTERNALLY POWERED 12KHz PI FILTER LEVEL DETECTION 12KHz PI FILTER LEVEL DETECTION DOC0510A Figure 3 11 Externally Powered Pulse Input Module Field Wiring T 12 24 V dc Jumper Representative Internal Circuit Field Wiring ...

Page 52: ...outputs used to turn equipment on off The DO module provides LEDs that light when each output is active You can configure DO modules as latched toggled momentary or Timed Duration Outputs TDO You can also configure the DO to either retain the last value on reset or use a user specified fail safe value Refer to the ROCLINK 800 Configuration Software User Manual for DL8000 part D301259X012 When a re...

Page 53: ...enerated when the inductive load is switched off V s CONTROL EXTERNALLY POWERED DISCRETE DEVICE COM COM COM COM COM DO 2 3 4 5 1 5 CHAN DOC0508A Figure 3 13 Discrete Output Module Field Wiring Caution You can induce ground loops by tying commons from various modules together 3 2 10 Discrete Output Relay DOR Modules The five channel DO Relay DOR module provides LEDs that light when each output is a...

Page 54: ...in 12 milliseconds If the DOR is in momentary or toggle mode DOR channels register the change within 48 milliseconds The DOR modules draw power for the active circuitry from the backplane Note On power up or reset the DO Relay module s LEDs enter indeterminate state for a few seconds as the module self identifies The LEDs may flash stay on or stay off for a few seconds CONTROL Vs CONTROL Vs EXTERN...

Page 55: ...calibration before connecting the field wiring However if the field wiring between the DL8000 and the RTD probe is long enough to add a significant resistance then perform calibration in a manner that considers this Connecting the RTD Wiring Temperature can be input through the Resistance Temperature Detector RTD probe and circuitry An RTD temperature probe mounts directly to the piping using a th...

Page 56: ...REF White White White Jumper to RET RET White White Jumper to Note The wire colors for the RTD being used may differ 3 2 12 Alternating Current Input Output AC I O Module Warning EMC issues restrict the use of the AC I O module only to devices using a PM 12 power module You CANNOT use the AC I O module in a device that uses a PM 24 power module Switchable I O and LEDs The module has one bank of si...

Page 57: ...or switching discrete AC Each channel uses a solid state normally open relay rated at 1 5 Amps Any AC switched out is directly related to the AC switched in Using ROCLINK 800 you can configure the module as latched toggled momentary or Timed Duration Outputs TDOs Other parameters report the approximate load over current conditions and AC input status Discrete outputs can be configured to either re...

Page 58: ...ains in active state until reset Other parameters can invert the field signal and gather statistical information on the number of transitions and the time accumulated in the on or off state The fastest time that each channel within the module can be read is 20 times per second See Figure 3 18 WAVE RECTIFIER AC FIELD DEVICE WAVE RECTIFIER AC FIELD DEVICE Figure 3 18 AC I O Module Input Field Wiring...

Page 59: ...reen LED associated with it to indicate when power is applied This terminal is typically wired to the permissive safety circuitry so that if this circuit trips all power is removed from the channels that are configured as AC outputs AC Neutral This terminal is connected to the system AC neutral and is used a reference for all AC power Channels 1 through 6 Depending upon the configuration of the DI...

Page 60: ...DL8000 Preset Instruction Manual 3 22 Modules Revised February 2016 Figure 3 19 Wiring with Multiple AC I O Modules ...

Page 61: ... for densitometer inputs detector inputs pulse inputs pulse frequencies and pulse outputs Field wiring and DIP switch settings provide this flexibility See Figures 3 21 through 3 30 Note The DL8000 supports up to nine APMs For densitometer inputs you can designate channel 3 as a pulse input using a frequency input channel with hardware filtering for the Micro Motion 7835 7845 densitometer You can ...

Page 62: ...re 3 21 Pulse Input Wiring on APM Figure 3 22 MicroMotion 7835 7845 Wiring on APM DENSITOMETER GENERIC T PI PI DRY CONTACT ROC800 POWERED OPEN COLLECTOR EXTERNALLY POWERED DEVICE OR OPEN DRAIN TYPE Figure 3 23 Generic Densitometer Wiring on APM Figure 3 24 Input Detector Wiring on APM DET SW 1 DET SW 2 DET SW 1 DET SW 2 Figure 3 25 Series Detector Switch Normally Open Wiring on APM Figure 3 26 Ser...

Page 63: ... Independent Detector Wiring on APM Figure 3 28 Two Pulse Turbine Pulse Input Wiring on APM DEVICE EXTERNAL CONTROL NO CONNECTION 12 10K Figure 3 29 Pulse Output Wiring on APM DIP Switch Settings The APM card s daughterboard contains several DIP switches which you use to control the module s activities See Figure 3 30 for the switch locations and labels see Table 3 6 for the settings ...

Page 64: ...eft 10 kΩ Pullup to 12 V dc Up Left No Pullup Resistor Down 4 Right 10 kΩ Pullup to 12 V dc Up Right No Pullup Resistor Down S4 Detector 2 Left 10 kΩ Pullup to 12 V dc Up Left No Pullup Resistor Down Detector 1 Right 10 kΩ Pullup to 12 V dc Up Right No Pullup Resistor Down S5 4 Left Pulse Output Up Left Pulse Input Down N A Right N A N A 1 Descriptors up down right left assume that module terminal...

Page 65: ...ates the field wiring side of the module from the backplane Caution If using the Type J above 750 C 1382 F abrupt magnetic transformation causes permanent de calibration of the TC wires De calibration De calibration can occur in thermocouple wires De calibration is the process of unintentionally altering the makeup of the thermocouple usually caused by the diffusion of atmospheric particles into t...

Page 66: ...hermocouples and observe correct polarity The thermocouple probe must have sufficient length to minimize the effect of conduction of heat from the hot end of the thermocouple Unless there is insufficient immersion readings will be low It is suggested the thermocouple be immersed for a minimum distance equivalent to four times the outside diameter of a protection tube or well Use only ungrounded th...

Page 67: ...eathed Figure 3 33 Grounded Figure 3 34 Exposed Ungrounded Unsheathed In an ungrounded probe the thermocouple junction is detached from the probe wall Response time slows down from the grounded style but the ungrounded probe offers electrical isolation of 1 5 M Ω at 500 Volts dc in all diameters The wiring may or may not be sheathed Note Only ungrounded probes are supported It is highly recommende...

Page 68: ... input or output When you set a channel as an input you can configure it for use in point to point or multi drop mode which typically connects to some type of transmitter such as a temperature reading When you configure a channel as an output it reverts to point to point mode only The output supports a Digital Valve Controller DVC Each channel has analog input capability intended for diagnostic an...

Page 69: ...hich the device sends information without a prior request If you have a HART device configured in burst mode use a hand held field communicator to turn off burst mode before you connect the device to the DL8000 The HART 2 module provides loop source power T and four channels 1 through 4 for communications The T power is current limited DL8000 powered HART Devices When using the DL8000 to power HAR...

Page 70: ...dules and Ports The built in communications and the optional communication modules provide communications between the DL8000 and a host system or external devices The DL8000 allows up to six communication ports Three communication ports are built in on the CPU and up to three additional ports may be added with communication modules Table 3 7 displays the types of communications available for the D...

Page 71: ...5 RS 422 485 Serial Communications Comm3 to Comm5 Modem Communications Comm3 to Comm5 The communications modules consist of a communications module card a communications port wiring terminal block LEDs and connectors to the backplane The DL8000 can hold up to three communication modules in the first three module slots See Figure 3 38 A Built in EIA 232 RS 232 Comm2 B Built in Ethernet Comm1 C LOI ...

Page 72: ...rovided on each module to reduce communication errors 3 3 1 Wiring Communications Signal wiring connections to the communications are made through the communications port removable terminal bock connectors and through RJ 11 and RJ 45 connectors All modules have removable terminal blocks for convenient wiring and servicing The terminal blocks accommodate wire sizes between 12 and 22 AWG Caution Fai...

Page 73: ...and Modbus protocol communications The LOI also supports the log on security feature of the DL8000 if you enable the Security on LOI feature in ROCLINK 800 software Table 3 9 shows the signal routing of the CPU connections Figure 3 39 shows the RJ 45 pin out Table 3 9 Built in LOI EIA 232 Signal Routing Signal LOI Function RJ 45 Pins on DL8000 Description DTR Data Terminal Ready 3 Originated by th...

Page 74: ...d other configuration parameters 3 3 4 Ethernet Communications The Ethernet communications port in the DL8000 allows TCP IP protocol communications using the IEEE 802 3 10Base T standard One application of this communications port is for downloading programs from DS800 Development Suite Configuration Software The Ethernet communications port uses a 10BASE T Ethernet interface with an RJ 45 connect...

Page 75: ...4 feet from the 100 meter limit This allows for links of up to 88 meters 288 feet using standard 24 AWG UTP Unshielded Twisted Pair wire and two patch panels within the link Higher quality low attenuation cables may be required when using links greater than 88 meters The maximum insertion loss allowed for a 10BASE T link is 11 5 dB at all frequencies between 5 0 and 10 0 MHz This includes the atte...

Page 76: ...e 10BASE T crossover inside the hub For a single segment connecting only two devices provide the signal crossover by building a special crossover cable wire the transmit data pins of one eight pin connector to the receive data pins of the other connector and vice versa See Figure 3 40 Signal Signal Pin 1 TD Pin 1 TD Pin 2 TD Pin 2 TD Pin 3 RD Pin 3 RD Pin 6 RD Pin 6 RD Figure 3 40 10BASE T Crossov...

Page 77: ...on the Comm3 Comm4 or Comm5 port depending on where the module is installed See Table 3 13 Table 3 13 EIA 232 RS 232 Communication Module Signal Routing Comm3 Comm4 and Comm5 Signal LED Function Terminal RX Lit when module Comm3 Comm4 or Comm5 is currently receiving 1 TX Lit when module Comm3 Comm4 or Comm5 is currently transmitting 2 RTS Lit when module Comm3 Comm4 or Comm5 is ready to send is no...

Page 78: ...Y No Connect None 3 Z No Connect None 4 COM Common Ground 5 Note The EIA 422 485 RS 422 485 modules are isolated on the field side Caution You can induce ground loops by tying commons from various modules together EIA 422 485 RS 422 485 communications provides EIA 422 485 RS 422 485 signals on the Comm3 Comm4 or Comm5 port depending on where the module is installed Wiring should be twisted pair ca...

Page 79: ...ated TER Out Half Full TER Out Half Full J3 x x J4 x x J5 x x J6 x x 3 3 8 Dial up Modem Communications Module The dial up modem module interfaces to a Public Switched Telephone Network PSTN line The dial up modem module provides for a telephone interface on the host port that is capable of both answering and originating telephone calls The dial up modem module also provides electronics that conse...

Page 80: ...d set which is compatible with EIA document TR302 2 88 08006 The dial up modem automatically hangs up after a configured period of communications inactivity The dial up modem provides automated dial up alarm reporting capabilities Table 3 18 RJ 11 Field Connections Signal Pin Tip 3 Ring 4 LED indicators on the module show the status of the Receive RX Transmit TX Ring RI and Carrier Detect CD contr...

Page 81: ... Output Module ROC800 AO D301260X012 ROC800 Series Advance Pulse Module ROC800 APM D301231X012 ROC800 Series Discrete Input Module ROC800 DI D301274X012 ROC800 Series Discrete Output Module ROC800 DO D301592X012 ROC800 Series Discrete Output Relay Module ROC800 DOR D301593X012 ROC800 Series HART 2 Module ROC800 HART2 D301705X012 ROC800 Series MVS I O Module ROC800 MVS D301277X012 ROC800 Series Pul...

Page 82: ...DL8000 Preset Instruction Manual 3 44 Modules Revised February 2016 This page is intentionally left blank ...

Page 83: ...ultrasonic gas flow calculation standards See http www aga org AWG American Wire Gauge AI Analog Input AO Analog Output Analog Analog data is represented by a continuous variable such as an electrical current signal Annubar A device that uses Pitot tubes to measure the gas flow rate within a pipeline The gas volume is calculated from the difference between the flowing pressure and the static press...

Page 84: ...d communications protocol such as EIA 485 RS 485 or HART Component Any liquid metered and controlled by the DL8000 Liquid hydrocarbons refined from crude oil and LPGs such as propane are usually referred to as products Components are base products or tank products stored at a distribution terminal The component is measured before being blended with other components Additives may be injected before...

Page 85: ...a a file or a program from a PC to a ROC DP Differential Pressure DSR Data Set Ready modem communications signal DTE Data Terminal Equipment DTR Data Terminal Ready modem communications signal Duty Cycle Proportion of time during a cycle that a device is activated A short duty cycle conserves power for I O channels radios and so on DVM Digital voltmeter DVS Dual Variable Sensor A device that provi...

Page 86: ...y the ROC unit s power supply GP Gauge Pressure Gross Quantity The indicated quantity times the meter factor derived from a meter proving of the flow meter at a specific flow rate Calculation gross quantity indicated quantity times meter factor H HART Highway Addressable Remote Transducer Holding Register Analog output number value to be read Hw Differential pressure Hz Hertz I J IC Integrated Cir...

Page 87: ...ompletes the batch delivery If the recipe only loads one component a load corresponds to a batch delivery For inline blending Each component of the blend is loaded simultaneously Depending on the blend ratio the low proportion components are loaded completely during the time that the high proportion component s are being loaded After loading of the highest proportion component has been terminated ...

Page 88: ...ated volume corrected to std conditions Meter Proving A procedure used to determine the meter factor for a flow meter The K factor exact number of pulses per a volume unit that a flow meter generates is determined at the factory The K factor is used to derive a mathematical factor known as meter factor which is used to adjust results of the internal flow calculations the DL8000 performs Note The f...

Page 89: ...to allow a product delivery to be initiated or allow a product delivery to continue Permissive contacts are CLOSED in the normal or safe state and OPEN in the abnormal or unsafe state Pf Flowing pressure P DP Pressure Differential Pressure PI Pulse Input PID Proportional Integral and Derivative control feedback action PIT Periodic Timer Interrupt PLC Programmable Logic Controller Point Software or...

Page 90: ...d delivery blending control description that allows the DL8000 to automatically control the product quantity or total quantity based on percentages of multiple components during a batch delivery operation The DL8000 supports up to thirty recipes RFI Radio Frequency Interference RI Ring Indicator modem communications signal ROC Remote Operations Controller microprocessor based unit that provides re...

Page 91: ...uantity corrected to standard temperature and or pressure This is a quantity measurement Calculation standard quantity gross quantity times CTLM correction factor for the effect of temperature on the liquid in the meter times CPLM correction factor for the effect of pressure on the liquid in the meter SVA Signal Value Analog Stored in the Results Register it is the analog value that is passed betw...

Page 92: ...am Wild stream is the uncontrolled stream often referring to the gasoline product This is because the gasoline product cannot be exclusively metered controlled or measured Wild Stream Component A product component measured as part of Primary Blend Stream Component Side Stream Component a primary blend stream component by a primary blend stream meter is called a wild stream component Gasoline is re...

Page 93: ... commands to set outputs and write data to a slave device For more information on Modbus master configuration and functionality refer to Section A 6 Modbus Master Table In slave mode the data link between the host device and the DL8000 requires the use of one of the following communications ports Ethernet Port on the CPU EIA 232 RS 232 Serial Communications Card EIA 485 RS 485 Serial Communication...

Page 94: ...ommunication parameters Scale Values Defines up to eight low and high floating point scale values and one low and high integer value for converting floating point numbers to a scaled integer Master Table Simulates Modbus settings Master Modem Configures modems and maps RTU addresses to phone numbers Registers Maps Modbus registers to TLP values using either point indexing or parameter indexing His...

Page 95: ...ote Terminal Unit RTU mode allows for greater character density and better data throughput than ASCII for the same baud rate Each message is transmitted in a continuous stream Data is sent in 8 bit binary characters RTU mode uses Cyclic Redundancy Check CRC error checking RTU is the default value ASCII American Standard Code for Information Interchange ASCII mode represents each 8 bit byte of data...

Page 96: ...lect ROC Comm Ports General tab Starting Request Defines the starting number entry on the Modbus Master Table from which polling begins Number of Requests Indicates the total number of requests in this polling sequence Timeout Indicates in seconds the actual amount of time the DL8000 waits to receive a value message after it sends a request to the device Note Do not enter zero 0 in this field Retr...

Page 97: ...e B 2 Modbus Configuration Scale Values Tab Scale Since each I O point may have different scaling or calibration you use the Integer Scale s Low Value and High Value fields to normalize the raw values from the analog I O points The Low Value and High Values fields are signed integers and can range from 32768 to 32767 You can also use these data fields to scale the analog I O to integer values with...

Page 98: ...alue Float Scale Integer Integer Range x Adjusted Reading Low Value Integer Scale Float Range The system uses the following equations to convert integers to floating point values Float Range High Value Float Scale Low Value Float Scale Integer Range High Value Integer Scale Low Value Integer Scale Adjusted Integer Integer Sent Low Value Integer Scale Float Value Adjusted Integer x Float Range Low ...

Page 99: ...mpares the index to the last polled history index which the host maintains to decide whether to request history If the host decides to request history the reply message contains the date and time stamp and historical values configured for the specified register for that index For the DL8000 the response message contains two floating point values for the time and date stamp of the history archive t...

Page 100: ... Periodic Index Daily Index and Event Alarm data fields address a history index number 2 The Event and Alarm Log record consists of the bytes shown in Table A 4 Table A 5 provides a breakdown of the bit map in bytes 1 2 B 3 1 Modbus Configuration History Table Tab The Modbus History Table allows you to configure the Periodic and Daily history values and Event Alarm records for retrieval through Mo...

Page 101: ...ent Time values identify the current date and time on the DL8000 and are most useful if you want the date and time as floating point numbers in the format DDMMYY and HHMM Note Although you can define other values for these registers it is strongly suggested you use the default values History Index Mode Indicates how the system handles requests for history records from the history index Valid value...

Page 102: ...ned in the Start History Point and End History Point fields The typical value for this register is 704 you can define other values if necessary Note Use the Periodic Sample Rate field on the History Segment Configuration screen Configure History Segments on the ROCLINK 800 menu bar to define the sampling frequency For example if you enter 60 in the Periodic Sample Rate field this is hourly history...

Page 103: ...ster usually 32 the DL8000 begins to collect records from first the Event Log and then the Alarm Log starting where the last poll left off The DL8000 then collects records until either there are no more new events alarms or the maximum of twelve records have been collected The DL8000 sends the information back to the host which in return replies with Function Code 05 referencing the same Events Al...

Page 104: ...ge to the 100 Adjusted on an AO or AI Not Used 3 Operator entry work value change to any parameter other than those described Not Used 4 Boolean fixed bit change to Status in DO or DI Not Used 5 Fixed variable flag change to Manual Mode for an I O point Manual alarm 6 Table entry change change to Modbus Function Tables Status Change alarm 7 System command change events logged by system Power up No...

Page 105: ...on the device point type and parameter configured in the table If the DL8000 cannot locate a register number match it returns an error message To access the Modbus Registers screen select Configure MODBUS Registers tab The Modbus Register screen displays see Figure B 4 The screen provides up to 24 register tables each containing 15 table entries For each table entry you can define multiple registe...

Page 106: ...e Modbus Registers screen displays Figure B 4 Modbus Configuration Registers Tab 3 Review the values in the following fields Field Description Table Indicates the table to which you are mapping registers Click to display additional tables up to 24 Tag Indicates a label associated with the table number Enter up to 10 alphanumeric characters The system uses this value on other displays Index Identif...

Page 107: ...s span Determine this value by adding the total number of defined registers to the number of the start register and then subtracting one For example if you define a total of 120 registers and the first data register is 6 the value for this field is 125 120 6 1 125 Device Parameter s Indicates the type of data associated with an address composed of the start register through the end register Click ...

Page 108: ... FST 1 R1 Parameter 1 specifies six registers 109 110 111 112 113 and 114 that are mapped to a group of FST 1 parameters starting at FST Register 1 Register 109 Register 1 of FST Point Number 1 Register 110 Register 2 of FST Point Number 1 Register 111 Register 3 of FST Point Number 1 Register 112 Register 4 of FST Point Number 1 Register 113 Register 5 of FST Point Number 1 Register 114 Register ...

Page 109: ...configurable ROCLINK 800 checks to ensure that an even number of registers is requested that the Start Register number does not begin in the middle of a register pair and that the number of registers does not exceed the number of registers configured Table B 6 Modbus Conversion Codes Convert Code Description Slave Function Definition 0 No Conversion 1 Float to integer Float Scale 1 3 4 The Float t...

Page 110: ...value into two 2 byte registers to allow integer values to be transmitted Code 68 does the same as Code 67 regardless of the value in the Byte Order field in the Modbus Configuration screen Register xxxxx byte 1 byte 0 Register xxxxx 1 byte 3 byte 2 68 IEEE Floating Point Number 3 4 16 69 IEEE Floating Point Number 3 4 16 Code 69 places byte 2 and byte 3 in register xxxxx byte 0 and byte 1 are pla...

Page 111: ...nt status ON OFF of a group of Discrete Inputs 03 Read Output Registers Holding Obtain current binary value in one or more holding registers 04 Read Input Registers Obtain current binary value in one or more input registers 05 Force Single Logic Coil Force logic coil to a state of ON or OFF Acknowledge Alarm or Event request 06 Preset Single Holding Register Place a specific binary value into a ho...

Page 112: ...Configuration screen s General tab Configure MODBUS Configuration when being used for Modbus Master communications to initiate a sequence of polling Using FSTs the DL8000 can dial other Modbus slave devices at regular intervals B 6 1 Modbus Configuration Master Table Tab To access this screen 1 Select Configure MODBUS The Modbus Configuration screen displays 2 Select the Master Table tab The Modbu...

Page 113: ...ndicates the starting Modbus register number where the queried data is stored on the master DL8000 device Number of Registers Indicates the total number of registers in the range Comm Status This read only field shows the status of the query Valid values include 0 Inactive or start of transmission 1 Receive timeout error 2 Received address check 3 Received function number check 4 Number of expecte...

Page 114: ...or communications ports Comm 2 through Comm 5 The LOI and Ethernet Comm 1 ports do not support Modbus master communications Each comm port can access to six RTU addresses This point associates Modbus slave RTU addresses to their respective phone numbers Up to six different Modbus slaves can be dialed through one communication port The DL8000 retries three times to establish a connection with a sla...

Page 115: ...s port Enter up to 10 alphanumeric characters Corresponding Comm Port This read only field shows the tag defined for the selected communications port Address Provides the RTU address of the slave device to be associated with the connect command You can dial up to six different Modbus slaves through one communications port Connect Command Indicates the telephone number connect command to be sent to...

Page 116: ...odes Status Status Name 1 Select Recipe 2 Invalid Recipe 3 Enter Preset 4 Invalid Preset 5 Batch Authorized 10 Alarm Batch Halt 12 User Batch Halt 13 Batch Complete 21 Line Pack 22 Wait for Line Pack 23 Flow Control 24 Close Valve 25 Pump Stop Delay 26 Wait for Pump Stop 27 Stop Pump 28 Wait All Stop 29 Batch Halt 30 Next Comp 31 Line Flush 32 End of Batch 33 Wait for Full Valve Close 37 End Batch...

Page 117: ...tatus Codes Status Status Name 1 Select Recipe 2 Invalid Recipe 3 Enter Preset 4 Invalid Preset 5 Batch Authorized 10 Alarm Batch Halt 12 User Batch Halt 13 Batch Complete 20 Start Pump 21 Line Pack 22 Wait for Line Pack 23 Flow Control 24 Close Valve 25 Pump Stop Delay 26 Wait for Pump Stop 27 Stop Pump 28 Wait All Stop 29 Batch Halt 31 Line Flush 32 End of Batch 33 Wait for Full Valve Close 37 E...

Page 118: ...DL8000 Preset Instruction Manual B 26 Modbus Communications Revised February 2016 This page is intentionally left blank ...

Page 119: ...rams This appendix presents wiring examples for several standard Emerson devices For other devices refer to the manufacturer s specifications C 1 Daniel Senior Sonic Meter to PI Module 12KHz PI FILTER LEVEL DETECTION 12KHz PI FILTER LEVEL DETECTION DOC0737A 6 5 4 3 2 1 DANIEL SENIOR SONIC METER J4 ...

Page 120: ...R LEVEL DETECTION DOC0738A B A C D E B A C D E SQR WAVE COMMON 15 28 VDC DANIEL PREAMP 1818A SQR WAVE COMMON 15 28 VDC DANIEL PREAMP 1818A PICKUP COIL TURBINE METER TURBINE METER PICKUP COIL 12KHz PI FILTER LEVEL DETECTION 12KHz PI FILTER LEVEL DETECTION DOC0739A 6 5 4 PICKUP COIL TURBINE METER TURBINE METER PICKUP COIL 3 2 1 6 5 4 3 2 1 DANIEL PREAMP 1838 DANIEL PREAMP 1838 ...

Page 121: ...PI Module 12KHz PI FILTER LEVEL DETECTION 12KHz PI FILTER LEVEL DETECTION DOC0740A 14 15 16 17 14 15 16 17 MICRO MOTION RFT9739 TRANSMITTER MICRO MOTION RFT9739 TRANSMITTER 12KHz PI FILTER LEVEL DETECTION 12KHz PI FILTER LEVEL DETECTION DOC0741A 3 4 1 2 3 4 1 2 MICRO MOTION 2400S TRANSMITTER MICRO MOTION 2400S TRANSMITTER ...

Page 122: ...ams Revised February 2016 C 4 Micro Motion RFT9739 2400S Transmitters to APM Module 14 15 16 17 14 15 16 17 MICRO MOTION RFT9739 TRANSMITTER MICRO MOTION RFT9739 TRANSMITTER 3 4 1 2 3 4 1 2 MICRO MOTION 2400S TRANSMITTER MICRO MOTION 2400S TRANSMITTER ...

Page 123: ...DL8000 Preset Instruction Manual Revised February 2016 Wiring Diagrams C 5 C 5 3 and 4 Wire RTD to RTD Module 4 WIRE RTD 3 WIRE RTD ...

Page 124: ...DL8000 Preset Instruction Manual C 6 Wiring Diagrams Revised February 2016 C 6 Daniel Senior Sonic Meter to APM Module 6 5 4 3 2 1 6 5 4 3 2 1 DANIEL SENIOR SONIC METER J4 J4 DANIEL SENIOR SONIC METER ...

Page 125: ...Turbine Pre Amp to APM Module B A C D E B A C D E SQR WAVE COMMON 15 28 VDC DANIEL PREAMP 1818A SQR WAVE COMMON 15 28 VDC DANIEL PREAMP 1818A PICKUP COIL TURBINE METER TURBINE METER PICKUP COIL 6 5 4 PICKUP COIL TURBINE METER TURBINE METER PICKUP COIL 3 2 1 6 5 4 3 2 1 DANIEL PREAMP 1838 DANIEL PREAMP 1838 ...

Page 126: ...8A and 1838 Turbine Pre Amp to APM Module B A C D E B A C D E SQR WAVE COMMON 15 28 VDC DANIEL PREAMP 1818A SQR WAVE COMMON 15 28 VDC DANIEL PREAMP 1818A PICKUP COIL TURBINE METER PICKUP COIL 6 5 4 PICKUP COIL TURBINE METER PICKUP COIL 3 2 1 6 5 4 3 2 1 DANIEL PREAMP 1838 DANIEL PREAMP 1838 ...

Page 127: ...ised February 2016 Wiring Diagrams C 9 C 9 Two Stage Valve with Two Limit Switches to APM Module PERMISSIVE NEUTRAL N C MICRO SWITCH PERMISSIVE POWER AC L1 N O MICRO SWITCH DOWNSTREAM SOLENOID N C UPSTREAM SOLENOID N O DNSTR SOL UPSTR SOL ...

Page 128: ...l C 10 Wiring Diagrams Revised February 2016 C 10 Micro Motion 1700 2700 Transmitter to PI Module 12KHz PI FILTER LEVEL DETECTION 12KHz PI FILTER LEVEL DETECTION DOC0848A 3 4 MICRO MOTION 1700 2700 TRANSMITTER 10 9 L1 120 Vac NEUTRAL ...

Page 129: ...ng through either the DanLoad 6000 protocol or the Modbus protocol Although the DL8000 preset programs provide a software interface you can use to define options and functions your TAS may require more specific mappings Unlike DanLoad 6000 commands or Modbus registers DL8000 parameters are formatted as TLPs Point Type Logical No Parameter No and are cited in the format X Y Z where X is the point t...

Page 130: ...ion Channels A TAS communicates with a preset using any of four comm ports COMM2 63 0 32 COMM3 63 0 49 COMM4 63 0 139 or COMM5 63 0 149 Each port has the following possible values 0 use no protocol 1 use Modbus protocol or 2 use DanLoad 6000 protocol Note You can use Modbus simultaneously on more than one port Use ROCLINK 800 s Comm Ports screen ROC Comm Ports and select the Modbus Slave Only opti...

Page 131: ...r ASCII Value 1 The Byte Order option 117 x 1 controls which byte is sent out first for floats short integers and long integers Valid values are Least Significant Byte First Value 0 associated with little endian processors or Most Significant Byte First Value 1 associated with big endian processors The Modbus protocol is a register based protocol You have to map Modbus registers to the DL8000 TLP ...

Page 132: ...nformation see Section D 5 DanLoad 6000 Protocol Frame The destination station uses block check characters BCCs to verify the accuracy of the data received The receiving station calculates the BCC for the command query message it receives and then compares the calculated BCC with the received BCC Any differences indicate a data error the destination does not reply to such command frames The DL8000...

Page 133: ...mand request or query frame D 1 4 Configuration To set up a serial port in the DL8000 use the following configurations Value Description Device Address Sets the DL8000 s address 91 0 0 Select Device Address from the Address to Use frame on the Device Information screen s Internet tab ROC Information Serial Port Setting Configures the serial port Set the following values on the Comm Port screen ROC...

Page 134: ...of the DanLoad 6000 protocol commands Under Modbus however you must use Modbus write function codes for the respective command parameters before issuing a command to the DL8000 The TAS then writes a command to the TA command parameter 63 0 166 The DL8000 processes this command or command request frame and then writes any exception codes 63 0 168 The value of 255 indicates no exception The DL8000 t...

Page 135: ...ted 06 06 Preset Volume Entered 07 07 Keypad Data Available 08 08 Program Code Value Changed 09 09 Transaction in Progress 10 0A Batch in Progress 11 0B Key Pressed 12 0C Transaction Ended 13 0D Batch Ended 14 0E Batch Aborted not started 15 0F Intermediate Level Input Alarm Stopped batch not currently supported 16 10 Batch in Configuration Mode 17 11 Batch Authorized 18 12 Transaction Authorized ...

Page 136: ...ching operations from a TAS D 2 1 Steps for Authorizing a Transaction The DL8000 allows you to load a preset volume of a product blend or recipe as a batch The operator or the TAS sets the preset volume The batch begins when the operator presses the Start key on the preset The batch ends when delivery of product has stopped and cannot be resumed without beginning a new batch When a preset volume o...

Page 137: ...bus protocol the TAS can directly read the value of the selected recipe 63 0 118 using a read function code At this point the TAS can either use the operator selected recipe or its own recipe to authorize a transaction A new recipe 63 0 118 can be changed by directly writing to recipe selection 63 0 10 without the TAS issuing a Prompt Recipe command when a transaction is not authorized no primary ...

Page 138: ...mer number order number or compartment number using the Display message hex 0x1C command Using the Number of Data Items field on the Preset Setup s General tab you can define up to five auxiliary data items for the operator to complete You then use the Number of Data Items field to indicate the number of prompts to display If the auxiliary data index 63 0 178 is not zero and the TAS issues this co...

Page 139: ...zing a Batch The following sections explain the steps for authorizing a new batch for loading the required preset Preset Volume for Batch The TAS can command the DL8000 to prompt the operator for a preset volume using the Prompt Preset Volume command hex 0x08 When the TAS issues this command the DL8000 displays a preset selection screen This command can optionally send a suggested preset volume 63...

Page 140: ...o Load and Stop to Abort messages The system sets the batch authorized flag bit 17 in 63 0 119 The system increments the batch sequence number 63 0 125 by 1 which rolls from 9999 to 0 indicating the prospective sequence number of the batch if started The operator initiates loading by pressing Start within the timeout time 63 0 171 If the batch is aborted that is if the operator presses Stop instea...

Page 141: ...us command clears the batch ended flag In the DanLoad 6000 protocol the TAS uses the Batch Data by Component command hex 0x10 to obtain batch data batch volumes component temperatures batch sequence number transaction sequence number and so on for a batch that has ended D 2 4 End of Transaction In automatic operating mode any of the following conditions can end a transaction The TAS issues an End ...

Page 142: ... operation Note These values accumulate in the TLP and do not currently appear on any system report or screen State Description Notes 0 Idle 1 Select_Recipe 2 Invalid_Recipe 3 Enter_Preset 4 Invalid_Preset 5 Batch_Auth 10 Alarm_Batch_Halt 12 User_Batch_Halt 13 Batch_Complete 20 Start_Pump Ratio blending only 21 Line_Pack 22 Wait_for_Line_Pack 23 Flow_Control 24 Valve_Close 25 Pump_Stop_Delay 26 Wa...

Page 143: ...ditives Auto 5 5 Timeout Operation Auto 6 6 Authorize Transaction Auto 7 7 End Transaction Auto 8 8 Prompt Preset Volume Auto 10 A Authorize Batch Auto 13 D End Batch Auto 14 E Start Restart Batch Auto 15 F Stop Batch Auto 19 13 Clear Status Auto 20 14 Reset Primary Alarms Auto 28 1C Display Message Auto 41 29 Set Date and Time Auto Manual 48 30 Reset Unit Auto Manual 55 37 Change Operating Mode A...

Page 144: ...d and display K D to the TAS The DL8000 displays a recipe selection screen to operator on which the recipe names displayed starting from first recipe up to the number of recipes 63 0 26 configured The operator has to select a recipe within the timeout time 63 0 171 otherwise the operation aborts and sets the Operation Timed Out flag bit 3 in 63 0 119 If a timeout occurs it blocks any further recip...

Page 145: ...g set in the DL8000 It just allows the TAS to obtain a possible additive selection from an operator at the DL8000 The TAS can change the additive selection by writing its own value at 63 0 60 using Modbus write function code but only when the transaction is not authorized and the Operation Timed Out flag is not set Flags Immediately Set K D Locked Out Flags Immediately Cleared Operation Timed Out ...

Page 146: ...on Timed Out Flags Immediately Cleared K D Locked Out Exceptions Batch in Progress Operating Mode is Manual Passcode Entry in Progress Supporting Parameters None Results If the DL8000 is displaying any prompt or message then current operation times out The DL8000 displays the existing screen with a Timeout Operation and Please wait message Authorize Transaction 0x06 Authorizes a transaction with s...

Page 147: ...ethod 63 0 170 is not either 0 or 1 Returns Invalid additive selection method exception Suggested additive method 63 0 170 is 0 and additive bitmap 63 0 112 is set to more than configured number of additives 63 0 100 Suggested additive method 63 0 170 is 1 and additive bitmap picked up as per the additive selection method has additive bits set more than configured number of additives 63 0 100 Supp...

Page 148: ...ction authorized Supporting Parameters None Results The transaction ends if the transaction aborts without delivering a single batch the system reduces the transaction sequence number 63 0 124 by one Prompt Preset Volume 0x08 Allows the TAS to let an operator enter a preset volume at the keypad Issuing this command locks the keypad and display to the TAS The DL8000 displays a preset selection scre...

Page 149: ...the DL8000 displays a loading screen This also increments the batch sequence number 63 0 125 by 1 which may roll from 9999 to 0 to indicate the prospective sequence number if the batch starts The operator must start loading within the timeout time 63 0 171 otherwise the system sets the Operation Timed Out flag and automatically aborts the batch Flags Immediately Set K D Locked Out Batch Authorized...

Page 150: ...25 End Batch 0x0D Ends an in progress batch which has halted or aborts an authorized batch which has not yet started Under normal circumstances a batch ends itself when the preset volume of all the components in the blend or recipe has been delivered The End Batch command is not the same as the Stop Batch command 0x0F The Stop Batch command simulates the Stop key being pressed which potentially al...

Page 151: ... Use the Clear Status 0x13 command to clear the Batch Ended and Batch Aborted flags Start Restart Batch 0x0E Starts a new batch that has been authorized but not in progress You can also use this command to restart a batch in progress that has been stopped To start a new batch it must have been previously authorized using the Authorize Batch command 0x0A The batch must be halted without any active ...

Page 152: ...ro before starting pump stop delay timer for closing the pump If Stop key action is Immediate 1 then batch is stopped immediately and no pump stop delay used The DL8000 sets a flag to indicate that the batch has stopped and is restartable Flags Immediately Set Batch Stopped if batch gets stopped or Batch Ended if batch is ended Flags Immediately Cleared None Exceptions No batch in progress Manual ...

Page 153: ...and requests to be cleared Exceptions Status cannot reset Operation mode is manual Supporting Parameters Copy status flags 63 0 172 Results Reset of status flags as requested by the command Reset Primary Alarms 0x14 Allows the TAS to reset one or all primary active alarms If the chronologically oldest active primary alarm resets this command has the same effect as a primary reset alarm via the ala...

Page 154: ...ansaction is not authorized and auxiliary data index 63 0 178 is between 6 to 10 then the DL8000 displays a informational message using appropriate info prompt message 63 0 235 236 237 238 239 This can be used at the end of transaction after it is ended Note If transaction is not authorized and the Operation Timed Out flag is not set 63 0 119 then auxiliary data 1 to 5 63 0 188 190 192 194 196 can...

Page 155: ...out Operation and waits for next command from the TAS When an operator enters an auxiliary data item then the DL8000 clears the Operation Timed Out and the K D Locked Out flags It also sets the Keypad Data Available flag which tells the TAS that the operator has entered data The DL8000 displays a Data Entered message and waits for the next command from the TAS After this the TAS can read data item...

Page 156: ...ransaction is authorized the DL8000 ends the current transaction The operating mode does not change until the current transaction has ended Flags Immediately Set Operating Mode is Manual if new mode is manual Flags Immediately Cleared Operating Mode is Manual if new mode is auto Operation Timed Out Recipe Selected Additive Selected Preset Volume Entered Keypad Data Available K D Locked Out Excepti...

Page 157: ...er not input to or not detectable by the DL8000 such as a fire detection system or a PLC being used to monitor a rail car s position Stopping a batch with a situation specific message In this case the TAS might configure a safety circuit alarm message via communications and then raise the corresponding safety circuit alarm The TAS can reset the alarm using the reset primary alarms command 0x14 Not...

Page 158: ... Yes 6 6 Authorize Transaction A Yes 7 7 End Transaction A Yes 8 8 Prompt Preset Volume A Yes 9 9 Request Preset Volume A Yes Read 10 A Authorize Batch A Yes 11 B Set Densities Gravities A Yes Write 12 C Set Temperature A No 13 D End Batch A Yes 14 E Start Restart Batch A Yes 15 F Stop Batch A Yes 16 10 Batch Data by Component A Yes Read 17 11 Additive Totalizer A M Yes Read 18 12 Request Status A...

Page 159: ... A M Yes Write 42 2A Request firmware version A M Yes Read 43 2B Read input A M No 44 2C Write output A M No 45 2D DUART Diagnostic A M No 46 2E ARCNET Diagnostic A M No 47 2F Request crash data A M No 48 30 Reset Unit A M Yes 49 31 Last key pressed A M Yes 50 32 RAM Tests A M No 51 33 Swing arm side A M Yes Read only for version 2 0 and later 52 34 Installed boards A M No 53 35 Configure A M No 5...

Page 160: ...elect a recipe within the timeout time specified in the frame otherwise the operation aborts and sets the Operation Timed Out flag bit 3 in 63 0 119 If a timeout occurs further recipe selection is blocked Note In the DanLoad 6000 protocol the timeout parameter is included in the frame there is no need to specific the TLP If you set the timeout to zero then the timeout doesn t occur You must then u...

Page 161: ...n 63 0 119 If you set the timeout to zero then the timeout doesn t occur You must then use the Timeout Operation command 0x05 to end this operation This command does not result in an additive selection being set in the DL8000 It just enables the TAS to obtain a possible additive selection from an operator at the DL8000 The TAS can set the additive selection using the Authorize Transaction command ...

Page 162: ...ion Authorized Operating Mode is Manual No additive selection made Dependent user program is not in running state in Preset Supporting Parameters As above Results None Deviations Gives additional exception code Dependent user program is not in running state in Preset not present in original DanLoad 6000 protocol Timeout Operation 0x05 If this command is issued when the DL8000 is prompting for a re...

Page 163: ...transaction with selected recipe 63 0 118 additive 63 0 112 and data items 63 0 188 190 192 194 196 The TAS can override the operator selection and provide a new recipe additive or data items as part of this command DL8000 displays the Transaction Auth and Please Wait messages Note The TAS can read user entered data items using the Display Message command 0x1C Flags Immediately Set Transaction Aut...

Page 164: ...ion Suggested additive method received is 0 and additive bitmap 63 0 112 set more than configured number of additives 63 0 100 Invalid Swing Arm Side Invalid number of data prompts Invalid additive selection method Suggested additive method received is 1 and additive bitmap picked up as per the additive selection method has additive bits set more than configured number of additives 63 0 100 Suppor...

Page 165: ...eviations In the DanLoad 6000 preset this command can only be used to end transactions in progress The DL8000 can end both transactions in progress and those not in progress Prompt Preset Volume 0x08 Enables an operator to enter a preset volume at the keypad Once the command is issued the TAS is locked out of the keypad and display The DL8000 displays a preset selection screen If the suggested pre...

Page 166: ...et Volume 0x09 Once an operator enters a preset volume the DL8000 sets the Preset Volume Entered flag The TAS uses the Request Preset Volume command to request that preset volume as well as further validate the operator entered preset volume and sets the volume in the DL8000 using the Authorize Batch 0x0A command Flags Immediately Set None Flags Immediately Cleared None Exceptions Primary Alarm Op...

Page 167: ...top to Abort messages The operator has to initiate loading by pressing Start within the timeout time 63 0 171 If the batch aborts that is the operator presses Stop instead of Start or the DL8000 times out waiting for the Start key to be pressed the DL8000 sets the Batch Aborted and Operation Timed Out flags bits 14 and 3 and resets the Batch Authorized flag bit 17 in 63 0 119 This also reduces by ...

Page 168: ...rogram code value Invalid number of component Supporting Parameters Product base density 72 x 8 Results None Deviations Does not support exceptions Program Code Value is Weights Measures and Program Code is Read only If TAS tries to set the backup density using this command the DL8000 updates the base density of the corresponding product End Batch 0x0D Ends an in progress batch which has halted or...

Page 169: ... next TAS command The TAS can also use a Timeout Operation command 0x05 to abort a batch Clear the Batch Ended and Batch Aborted flags using the Clear Status command 0x13 Deviations The original DanLoad 6000 protocol does not support aborting a batch using the End Batch command Implements a No Batch is Authorized exception in place of the No Batch in Progress Also implements exceptions for Batch i...

Page 170: ...o severity is present and the batch remaining quantity 63 0 3 is less than minimum preset quantity 63 0 27 then the batch ends If Stop key action is Low Flow 0 then the system waits for the flow rate to become zero before starting pump stop delay timer for closing the pump If Stop key action is Immediate 1 then the batch stops immediately without using a pump stop delay The DL8000 sets a flag to i...

Page 171: ...arm side 63 0 145 applicable only for Version 2 0 and later Batch start date and time 63 0 232 Batch end date and time 63 0 233 Number of meters 63 0 20 Number of components 63 0 21 Number of additives 63 0 100 Number of data prompts 63 0 186 Meter Gross Batch start total snapshot 75 x 40 Meter Net std or Mass Batch start total snapshot 75 x 41 or 42 based on delivery type Meter Gross Batch end to...

Page 172: ...Additive free running totals 67 x 12 Deviations None Request Status 0x12 Displays the overall status of the DL8000 For the command response see the Results section Status flags is a binary representation of the DL8000 s 32 status flags Safety circuit status is the current logical state open or closed of 8 general purpose safety circuit inputs The least significant bit is safety circuit 1 etc If yo...

Page 173: ...cuit becomes 0 Alarm ID of oldest highest priority active alarm 63 0 111 returned alarm code is in terms of DanLoad 6000 Value stored at this parameter is alarm code used by DL8000 which may not match with alarm code of DanLoad 6000 Alarm bitmaps of ten bytes returned in terms of DanLoad 6000 alarm bytes Deviations For the DanLoad 6000 protocol alarm bitmaps of ten bytes returned contain only the ...

Page 174: ...xceptions Status can not reset Manual operation mode Supporting Parameters None Results Reset of status flags as this command requests Deviations None Reset Primary Alarms 0x14 Resets multiple active primary alarms If the chronologically oldest active primary alarm is reset this command has the same effect as a primary reset alarm via the alarm reset screen This enables the TAS operator to automat...

Page 175: ...gh a meter it is not always possible to determine which component generates unauthorized flow Flags Immediately Set None Flags Immediately Cleared None Exceptions None Supporting Parameters Preset delivery type 63 0 29 Results The response frame includes the following parameter values Number of meters 63 0 20 Meter Authorized Gross Total 75 x 15 Meter Authorized Net std or Mass Total 75 x 17 or 18...

Page 176: ... and during end of day processing Requesting unauthorized flow does not zero out an unauthorized flow counter or reset an unauthorized flow alarm Use the Reset Primary Alarms command to reset an unauthorized flow alarm or reset the alarm at the DL8000 itself Flags Immediately Set None Flags Immediately Cleared None Exceptions None Supporting Parameters Preset delivery type 63 0 29 Results The resp...

Page 177: ... Batch Gross Total 75 x 48 Meter Un authorized Batch Net std or Mass Total 75 x 49 or 50 based on delivery type Meter Authorized Net std or Mass Total 75 x 17 or 18 based on delivery type Current Temperature 73 x 25 Current Density 73 x 18 Current Pressure 73 x 24 Deviations The DanLoad 6000 preset returned the following values However they are not available in the DL8000 and are always zeroed out...

Page 178: ...d or Mass Total 69 x 27 or 28 based on delivery type Component Avg FWA Batch Temperature 69 x 61 Component Avg FWA Batch Density 69 x 100 Component Avg FWA Batch Pressure 69 x 72 Average of last five valve closure pulses 69 x 13 14 15 16 17 Actual component in batch 69 x 59 Deviations None Request Power Fail Date and Time 0x1B Reads date and time at which DL8000 last lost its power This value stor...

Page 179: ... than 0 then the DL8000 uses the configured timeout time 63 0 171 If timeout is set as zero then a timeout never occurs that is a message or prompt displays until the DL8000 receives a Timeout Operation command 0x05 If timeout value received is greater than 0 then use received timeout value Valid input control values are 0 Display Numeric keys on display 1 Display an asterisk for each numeric key ...

Page 180: ...rompt field width is zero a timeout occurs after the specified timeout time In the DL8000 the prompt field width does not affect the timeout time Request Keypad Data 0x1D Retrieves input requested via Display Message command 0x1C When keypad input is terminated the DL8000 sets a flag to indicate that the keypad data is available Flags Immediately Set None Flags Immediately Cleared None Exceptions ...

Page 181: ...batch record lengths If the current transaction record length does not equal the stored transaction record length 61 0 120 the system raises a transaction configuration error 61 0 133 If the current batch record length does not equal the stored batch record length 61 0 126 the system raises a batch configuration error 61 0 134 If a transaction is not authorized then a user program enables you to c...

Page 182: ... 128 Maximum number of batch that can be stored 61 0 127 Batch Configuration Error 61 0 134 Deviations None Transaction Data by Component 0x1F Requests data for the transaction after the current transaction has ended The DL8000 sets a flag indicating that the transaction has ended In manual operating mode press Stop to end a transaction when there is a transaction in progress and no batch in progr...

Page 183: ...nsaction end date and time 63 0 231 Number of meters 63 0 20 Number of data prompts 63 0 186 Meter Gross Transaction start total snapshot 75 x 34 Meter Net std or Mass Transaction start total snapshot 75 x 35 or 36 based on delivery type Meter Gross Transaction end total snapshot 75 x 37 Meter Net std or Mass Transaction end total snapshot 75 x 38 or 39 based on delivery type Data items entered 63...

Page 184: ...ation link is re initialized but operations at the DL8000 are unaffected The command resets the alternating function code sequence using function codes 41h or 42h for the query The next non retry query from the TAS should use the other function code that is if 41h initiates the query 42h should be the next non retry query Under the DanLoad 6000 protocol until communications are established using t...

Page 185: ...ributes are the properties associated with that program code Since TAS can request a range of program code values from those which are supported and attributes the response data field is variable field length The following program codes with their data types are supported for this release 026 Unit Type 16 bit integer 028 Language 8 bit integer 042 Last Transaction Number 16 bit integer 043 Last Ba...

Page 186: ... configure the DL8000 from a TAS The DL8000 validates the program code value being sent and responds with exception code 45h if it is not valid The following program codes with their data types have been supported for this release 026 Unit Type 16 bit integer 028 Language 8 bit integer 044 Additive Unit 16 bit integer 046 Density Gravity Scale 8 bit integer 067 070 073 076 Component 1 to 4 Meter N...

Page 187: ... rates 68 x 23 and 24 if you modify component percentages through communications This command does not automatically increase or decrease the configured number of recipes 63 0 26 Flags Immediately Set Program Code Value Changed Flags Immediately Cleared None Exceptions Primary alarm active Transaction authorized Operating mode is manual Invalid recipe number Invalid Number of components if number ...

Page 188: ...the TAS issues If both the date and time are valid the DL8000 sets its battery backed real time clock in point type 136 ROC Clock Flags Immediately Set None Flags Immediately Cleared None Exceptions Transaction is authorized Invalid time Invalid date Supporting Parameters Point Type 136 ROC Clock Results As above Deviations None Request Firmware Version 0x2A Provides the version number of the DL80...

Page 189: ...ts and Measure locked Last Key Pressed 0x31 Responds with key code of keypad key most recently pressed The Key Pressed 0x0B status flag in the response of commands Request Status 0x12 and Enhanced Request Status 0x3C indicates if a key code is available The TAS can clear the Key Pressed status flag using the Clear Status 0x13 command if a new key code is required Flags Immediately Set None Flags I...

Page 190: ...uto 1 Manual as received in the command request frame If the DL8000 is already in the desired mode then the command is simply acknowledged For Version 1 0 Mode does not change if batch halts at alarm halt For Version 2 0 In auto mode if alarm raises then mode changes to manual and current batch completed before ending the transaction If transaction is authorized and this command is issued then the...

Page 191: ...nd The alarm and date time continue to display Deviations None Request Stored Transaction 0x39 Use this command to request the transaction record from the transaction storage transaction file You can configure the format of the transaction record and the DL8000 only archives the configured parameters Valid transaction sequence numbers are 0 through 9999 Flags Immediately Set None Flags Immediately...

Page 192: ... 0 to 7 through all the configstatus bytes 1 to 6 give the configuration in following order Byte 1 Bit 0 Unit Address archived by default 61 0 21 Byte 1 Bit 1 Recipe Num 61 0 22 Byte 1 Bit 2 Data Item 1 61 0 23 Byte 1 Bit 3 Data Item 2 61 0 24 Byte 1 Bit 4 Data Item 3 61 0 25 Byte 1 Bit 5 Data Item 4 61 0 26 Byte 1 Bit 6 Data Item 5 61 0 27 Byte 1 Bit 7 Start Date Time 61 0 28 Byte 2 Bit 0 End Dat...

Page 193: ...Start Gross Meter 2 float Trans Start Gross Meter 3 float Trans Start Gross Meter 4 float Trans End Gross Meter 1 float Trans End Gross Meter 2 float Trans End Gross Meter 3 float Trans End Gross Meter 4 Note The DL8000 does not consider the multiplication factors used for returning some parameters in other DanLoad 6000 commands when returning the value read from the archived data in the response ...

Page 194: ...uration mode The next 6 bytes configstatus 6 give the batch record format in bit format The bits starting from 0 to 7 through all the configstatus bytes 1 to 6 give the configuration in following order Byte 1 Bit 0 Base Temp Option archived by default 61 0 5 Byte 1 Bit 1 FWA Pressure 61 0 6 Byte 1 Bit 2 FWA Base Density archived by default 61 0 7 Byte 1 Bit 3 FWA Tempt archived by default 61 0 8 B...

Page 195: ...ot configurable Refer to Section C 2 5 Transaction History in Appendix C in the ROCLINK 800 Configuration Software User Manual for DL8000 Form A6240 for details The parameter values are returned in the same order in which the configuration bits are reported All the copies archived for each configured archive parameter are returned in the response frame The number of copies archived for each parame...

Page 196: ...ication link is re initialized but operations at the DL8000 are unaffected The command resets the alternating function code sequence using function codes 41h or 42h for the query The next non retry query from the TAS should use the other function code that is if 41h initiates the query 42h should be the next non retry query The query is 6 characters long address 1 character function code 1 charact...

Page 197: ...s Option 70 0 2 Temperature correction option 71 x 28 Pressure correction option 71 x 29 Number of data items 63 0 186 Language used 63 0 14 Deviations The Temperature correction option 71 x 28 values the DL8000 returns do not directly map to the DanLoad 6000 program codes 432 435 etc for all values The Pressure correction option 71 x 29 values the DL8000 returns do not directly map to the DanLoad...

Page 198: ...hen no recipe is selected and no transaction is authorized For the command response see Results section below Status flags is a binary representation of the DL8000 s 32 status flags Safety circuit status is the current logical state open or closed of 8 general purpose safety circuit inputs The least significant bit is safety circuit 1 etc If you do not configure safety circuit input then the value...

Page 199: ...bitmaps of ten bytes returned in terms of DanLoad 6000 alarm bytes Recipe number selected 63 0 118 Additives selection bitmap 63 0 112 Preset volume entered 63 0 39 Oldest Transaction sequence number stored 61 0 123 Number of Transactions stored 61 0 122 Maximum number of transactions that can be stored 61 0 121 Transaction Configuration Error 61 0 133 Oldest Batch sequence number stored 61 0 129 ...

Page 200: ...an reset the alarm using the Reset primary alarms command 0x14 Note A TAS should not depend on DL8000 alarms to prevent or control hazardous or life threatening conditions Flags Immediately Set Primary Alarm active if primary alarm is raised Flags Immediately Cleared None Exceptions Invalid bit no that is the alarm code in the command request frame is invalid Unable to set or reset alarm Supportin...

Page 201: ...s You can map one line on the Modbus Registers screen to more than one register to a TLP pair using either point indexing or parameter indexing Point Indexing maps the Start Register to the selected TLP You map subsequent registers through the End Register to the same point type and parameter and increment the point logical number Parameter Indexing also maps the Start Register to the selected TLP...

Page 202: ...r 114 Register 6 of FST Point Number 1 Conversion Code 1 Float to Integer Float Scale 1 converts the floating point value to an integer before the response message returns to the host Once you map a register any Modbus request can reference it providing the TLP s data type is appropriate for the function code Note If the native data type does not meet the requirements of the Modbus Host device con...

Page 203: ...rameter 5 or Daily Index Point Type 124 Parameter 6 In this TLP the Logical number is the History Segment number Remember to create an index for each History Segment from which you need to request history For Function Codes 01 02 05 and 15 the parameter specified should be a single byte parameter type preferably a status parameter only bit 0 is used because this function packs the data into a bina...

Page 204: ...es not include device address function code or CRC bytes D2 Data field character 2 indicates Command code D3 Any data Note String data remains Null Terminated in any Query Response Dn Data field character n BCC1 Block check character 1 is Error check field CRC 16 character 1 BCC2 Block check character 2 is Error check field CRC 16 character 2 Frame format for Exception Response ADR Address Field 0...

Page 205: ... 01 41 02 21 consisting of address byte function code and data fields 1 Take two variables each of two bytes size crcResult FFFFh and tempVar FFFFh 2 Take another one byte variable dataByte 01h first byte of frame 3 Repeat following steps for each data byte dataByte in the frame up to last byte in frame a crcResult crcResult 8 left shift by 8 Result FFFF SHL 8 FF00 b tempVar tempVar 8 right shift ...

Page 206: ...b 0x41fb 0x0039 0xc1f9 0x81f8 0x4038 0x0028 0xc1e8 0x81e9 0x4029 0x01eb 0xc02b 0x802a 0x41ea 0x01ee 0xc02e 0x802f 0x41ef 0x002d 0xc1ed 0x81ec 0x402c 0x01e4 0xc024 0x8025 0x41e5 0x0027 0xc1e7 0x81e6 0x4026 0x0022 0xc1e2 0x81e3 0x4023 0x01e1 0xc021 0x8020 0x41e0 0x01a0 0xc060 0x8061 0x41a1 0x0063 0xc1a3 0x81a2 0x4062 0x0066 0xc1a6 0x81a7 0x4067 0x01a5 0xc065 0x8064 0x41a4 0x006c 0xc1ac 0x81ad 0x406d...

Page 207: ...DL8000 Preset Instruction Manual Revised February 2016 Communications Protocols D 79 0x0182 0xc042 0x8043 0x4183 0x0041 0xc181 0x8180 0x4040 ...

Page 208: ... Status command received in auto mode with bit 05h Batch Aborted not started Operator presses Stop key for authorized batch after entering preset volume in manual mode Operator issues Stop Batch command for authorized batch which is not in progress in auto mode TAS issues End Batch command for authorized batch which is not in progress in auto mode DL8000 powers up for a previously authorized batch...

Page 209: ...when operator presses Stop or receipt of Stop Batch command Batch starts restarts Note Flag resets when operator presses Start or receipt of Start Restart Batch command Batch ends DL8000 powers up Flowing Flow control valve opens Flow control valve closes normally due to alarm stop or operator pressing Stop DL8000 powers up Intermediate level input alarm stopped batch Not currently implemented Not...

Page 210: ...onditions Prompt Recipe Prompt Additive Prompt Preset Volume Display Message or Authorize Batch command received in auto mode DL8000 powers up Operating mode changes Clear Status command received Primary Alarm Primary Highest severity alarm is occurred No primary alarm is active Reset a primary alarm using either the keypad or the Reset Primary Alarms command Passcode Entry in Progress Operator st...

Page 211: ...zed Transaction in Progress First batch of authorized transaction starts Transaction ends that is sets 0Ch Note Operating mode change forces end of transaction DL8000 powers up Transaction Ended Operating mode changes while transaction in progress DL8000 powers on while transaction was in progress when DL8000 powered down End Transaction command received Note This command should be received when n...

Page 212: ... for an authorized transaction and no batch is in progress DL8000 powers up when transaction was authorized but not started when DL8000 powered down Note Transaction number decreases by one Transaction End Requested In auto mode transaction is authorized no batch is authorized and operator presses Stop that is batching status is SELECT_RECIPE or BATCH_COMPLETE and Stop is pressed In auto mode tran...

Page 213: ...s completed booting up the Batching program generates an Invalid Command alarm 0x00 once it completes booting up which the TAS can then read in the TA Command Exception parameter TLP 63 0 168 However the Batching program then sets the TA Command parameter 63 0 166 to 0 in anticipation of the next TA command Table D 5 Exception Codes Exception hex value Description FF No Exception 00 Invalid comman...

Page 214: ...ting mode cannot be changed 28 to 3F Reserved 40 Invalid recipe number 41 Invalid meter number 42 Invalid component number 43 Invalid transaction sequence number 44 Invalid program code 45 Invalid program code value 47 Invalid number of components 48 Invalid number of data items 4B Invalid I O point number 4C Invalid output value 4D Invalid operating mode 4E Invalid additive selection method 4F In...

Page 215: ...n hex value Description 56 Recipe Verification Fail 57 Maximum batches delivered for transaction 58 Invalid alarm ID 59 No string data to display 5A In Program mode 5B Tolerance Error 5C Alarm active for severity 2 and 3 alarms 5D Dependent user program is not in running state in Preset 5E Unable to reset or raise the alarm 5F Max Transaction Total 60 Flow Rate Too Low High 61 Weights and Measure ...

Page 216: ...ystem alarm Safety Circuit1 8 Safety Circuit2 9 Safety Circuit3 10 Safety Circuit4 11 Safety Circuit5 12 Safety Circuit6 13 Safety Circuit7 14 Safety Circuit8 15 Instantaneous Blend X 16 Inst blend X NaN found 17 NaN found Data Error Found 17 Data Err Found Note Supported only in Version 2 20 and greater Power failure 19 Power failure Storage memory full 20 Stor mem full Oup config corrupt 21 Oup ...

Page 217: ...own X Additive Fail alarm Additive X 165 meter no Additive X Comm Fail alarm Channel X 171 meter no Comm Fail X Temperature Fail alarm 177 meter no Temp Fail Pressure Fail alarm Meter X 187 meter no Pres Fail Density Fail alarm Comp X 197 meter no Dens Fail Valve Fail alarm 207 meter no Valve Fail X Temperature drift alarm Meter X 217 meter no Temp Drift X Digital valve control fail alarm Meter X ...

Page 218: ...ated with a meter used by component used in the recipe 6 Invalid primary component 7 Target flow rate too low 8 Target flow rate too high 9 Incorrect side stream mask 10 Preset is not in the range of minimum and maximum preset 11 Tolerance Allowed is no and blend ratio is out of the tolerance after considering the clean line quantity 12 Number of batches delivered in current transaction is more th...

Page 219: ...y program the DL8000 Warning The keypad display uses port 2 RS 232 on the CPU module to communicate with the DL8000 The required baud rate for this port is 57 6K Changing these values or assigning any other functionality to port 2 such as the DanLoad 6000 or Modbus protocol causes a communication failure to the keypad display E 1 Keypad Display Components The keypad display has the following parts...

Page 220: ...splay through the vertical window to the right of the LCD indicating the DL8000 s operational status E 1 1 Keypad Using the keypad you can select recipes enter the desired preset quantity control batch deliveries and with appropriate authority program the DL8000 See Figure E 2 A Weights Measures Switch Figure E 2 DL8000 Keypad Note The Weights Measures switch located in the left upper corner of th...

Page 221: ...hen the Status or Setup menu displays and display is on parameter screen For example if data for meter 1 logical 0 is currently on screen press ALT 3 to display data for meter 2 logical 1 4 GHI Numeric 4 G H I and space 5 JKL Numeric 5 J K and L 6 Numeric 6 Decreases display contrast brightens when you select either contrast control menu or brightness control menu Note This function is available o...

Page 222: ...status Table E 2 LED Indicators LED Mode Status Function YELLOW Manual Off DL8000 is operating in Manual mode Auto On DL8000 is operating in Auto mode linked to a host computer and operating as a slave unit Flashing Two short pulses each second case internal temperature is too high One short pulse every two seconds Condition that caused the alarm has returned to normal Power up the DL8000 or reset...

Page 223: ...ure E 3 LCD Screen Loading Mode The Weights Measures icon shown locked in Figure E 3 always appears in the upper left corner of the left hand screen and indicates the current status of the Weights Measures switch E 1 4 Power Failure If power fails to the keypad display but not to the DL8000 itself for more than 5 seconds or if communications fail to the keypad display for more than 5 seconds the s...

Page 224: ...to load product Program mode provides access to more functions including the ability to modify parameters within the preset The security functions within the preset enable you to determine which system IDs can access which modes and functions For further information on security refer to Section E 3 Program Mode E 2 Loading Mode Loading mode is the normal mode of DL8000 operations You use loading m...

Page 225: ... Selection If the system has at least one additive the DL8000 displays the Additive Selection screen The operator can then select the required additives 14 02 12 13 58 59 Press SELECT To Choose ENTER to Continue Recipe 1 Additive 1 OFF Additive 2 OFF Additive 3 OFF Note This screen displays only if you defined Additive Selection as a prompt If you did not define Additive Selection as a prompt or i...

Page 226: ...he Liquid Calcs program s Liquid Preference screen to set the units here Bbl on this screen E 2 6 Invalid Preset If the preset verification fails the DL8000 displays this screen and provides an explanatory message at the bottom of the screen 14 02 12 13 58 59 Invalid Preset Info Message Recipe 1 Press CLEAR E 2 7 Loading To provide the operator with critical feedback the DL8000 always presents the...

Page 227: ...ction has ended Batch Aborted Indicates batch has aborted Batch Ended Indicates batch has ended Batch Complete Indicated batch has completed after batch archiving Opening BV Indicates the block valve for the component is being opened Archiving Batch Indicates batch data is being archived Archiving Transac Indicates that transaction data archiving is occurring Printing Ticket Indicates the ticket i...

Page 228: ...ntinue E 2 9 Conditional String Display for Temperature Correction String When no net volumes appear on the loading screen either by the loading method or in the dynamic data the Volume corrected to xx C F message does not display This message should display under any of the following conditions If the Preset Delivery Type parameter 63 0 29 is set to 3 Standard to Volume see Table E 5 for more inf...

Page 229: ... 69 X 32 Net Std Component Total TLP No Recipe Parameter 68 X 21 Recipe Net Std Del Qty TLP No Preset General Parameter 63 0 137 Net Std Del Qty Batch 63 0 142 Net Std Del Qty Transaction 63 0 199 Net Unauthorized Transaction Qty TLP No Liquid Turbine Parameter 73 X 33 Net Standard Volume Rate 73 X 34 Net Standard Volume Total Note X in the table refers to the number of the logical Recipe for exam...

Page 230: ...screens Recipe Selection Additive Selection Loading Preset Quantity or Data Entry Press ALT ENTER on the keypad to display the primary program mode screen 14 02 12 13 58 59 Choose an Option EXIT to Quit ENTER to Continue Log In Display Test About Note Example screens in this section show an open or unlocked Weights Measures icon E 3 1 ROCLINK 800 Configuration You must set DL8000 security to enabl...

Page 231: ...zation Be sure to click Apply to save your changes Note The two administrative PINs 1 and 2 can access all program mode options Although all other PINs can access program mode their access is limited to a subset of options Clear Alarms Select Language Print Records Display Settings and Current Status E 3 2 Log In This screen displays when the operator selects Log In on the Program Mode screen The ...

Page 232: ... for loading mode Print Record Reprints transaction ticket Display Setting Changes the brightness and contrast for the LCD Calibration Performs calibrations for analog inputs RTDs additive meters and product meters Note This option does not display if you do not have administrative privileges Current Status Displays status of all parameters such as totalizers or alarm bits Setup Configuration Chan...

Page 233: ...02 12 13 58 59 Current language SELECT to change Press for Menu ENGLISH E 3 6 Print Record This screen displays when you select Print Record on the Program Mode screen Use it to print the stored transaction record and Weights Measures WM logs 14 02 12 13 58 59 Enter Transaction PRINT for record Press for Menu Stored 25 Oldest 15 SELECT for WM Log Note For this screen a valid range of transactions ...

Page 234: ...tory defaults Press ALT to return to the program menu 14 02 12 13 58 59 Contrast Adjust Press for Menu ALT 3 to Increase ALT 6 to Decrease SELECT for default Adjust the Backlight Use this option to increase or decrease the backlighting on the display Press SELECT to restore the backlight to factory defaults Press ALT to return to the program menu E 3 8 Current Status Use this menu to review the st...

Page 235: ... When the keypad display program is using the Setup Configuration Current Status Calibration or Diagnostics menu and an alarm occurs the red LED blinks but no message displays Table E 6 TLPs in Current Status Menus SYSTEM Menu General 1 logical point type 63 Headings Submenu Page 1 TLP Trans No 63 0 20 Batch No 63 0 22 LastPowerDownTime 63 0 21 Current Alarm Type 63 0 9 Roll Over Lmt 63 0 16 Batch...

Page 236: ...ty 68 0 19 Recp MassDel Qty 68 0 22 RecipeNetStdDelQty 68 0 21 Alarm 1 logical point type 63 Headings Submenu Page 1 TLP Curr Alarm Type 63 0 64 Out of Range Para1 63 0 201 Out of Range Para2 63 0 202 Out of Range Para3 63 0 203 Out of Range Para4 63 0 204 Out of Range Para5 63 0 205 Headings Submenu Page 2 TLP Out of Range Para6 63 0 206 STREAM Menu Batch Reading 4 logicals point type 69 Headings...

Page 237: ...et StdCompTotal 69 X 33 Mass CompTotal 69 X 32 ADDITIVE Menu Totals 10 logicals point type 67 Headings Submenu Page 1 TLP Adtv BtchTotalizer 67 X 36 AdtvTransTotalizer 67 X 37 Adtv Runng Totzr 67 X 35 Adtv Uauth Totzr 67 X 38 Vlv Closure Sample 10 logicals point type 67 Headings Submenu Page 1 TLP Pulse Sample 1 67 X 39 Pulse Sample 2 67 X 40 Pulse Sample 3 67 X 41 Pulse Sample 4 67 X 42 METER Men...

Page 238: ...of Meter factor Linearization 63 0 109 No of Linerzn pts Maximum Permissible Meter Factor Deviation 63 0 209 Max Dev Menu Submenu Submenu Submenu Parameter TLP String on Display Screen Status Auditor Liquid Units Pressure units option 70 0 1 Pressure unit Temperature units option 70 0 2 Temperature unit Density Input Units Option 70 0 3 Density I p Unit Volume units option 70 0 6 Volume Unit Mass ...

Page 239: ...72 x 2 PetroMeas TableOpt Ethanol table option 72 x 11 Ethanol TableOpt Light Hydrocarbon table option 72 x 3 GPA TP 27 Alpha Coefficient 72 x 7 Alpha Co eff Ethanol Mass Percentage 72 x 12 Ethanol Mass Menu Submenu Submenu Submenu Parameter TLP String on Display Screen Status Auditor Volume Corr Data Base Temperature option 71 x 9 Base Temp Option Base Temperature value 71 x 10 Base Temperature T...

Page 240: ... Factor K Factor 3 69 x 79 M Fact K Fact 3 Meter Factor K Factor 4 69 x 81 M Fact K Fact 4 Meter Factor K Factor 5 69 x 83 M Fact K Fact 5 Meter Factor K Factor 6 69 x 85 M Fact K Fact 6 Menu Submenu Submenu Submenu Parameter TLP String on Display Screen Meter Factor K Factor 7 69 x 87 M Fact K Fact 7 Meter Factor K Factor 8 69 x 89 M Fact K Fact 8 Meter Factor K Factor 9 69 x 91 M Fact K Fact 9 M...

Page 241: ...RIGHT ENTER To Continue EXIT To Go Back EXIT To Quit History Print Unit Liquid Setup ROC Settings Keypad Display Pg 2 3 14 02 12 13 58 59 For traversing use UP DOWN LEFT RIGHT ENTER To Continue EXIT To Go Back EXIT To Quit Generic TLP Entry COM Port Settings Online Help Pg 3 3 Press ENTER to access an option s submenu such as System on the first screen 14 02 12 13 58 59 System Component Meter Valv...

Page 242: ...ortion of the highlight line B above blinks This indicates that you intend to change this parameter s value The system also prompts you see A above for the acceptable values for each parameter SELECT Parameter has a set of predefined values For instance Date Format has three predefined values DD MM YY YY MM DD and MM DD YY When you select that parameter each time you press SELECT one of the predef...

Page 243: ...parameter Clearing a Value If you make an error during data entry either press CLEAR to clear the entire entry or use the BSKP key ALT SELECT to clear just the last character entered While you are entering data you can restore the previous value by pressing ALT ENTER Examples To enter AAA press and hold down ALT Press 1 The display first shows a decimal point then A Repeat the process twice To ent...

Page 244: ...m Alarm Safety Alarm I O Alarm Component General Delivery Meter Fac Curve IO points Meter General Alarm Valve Digital Vlv Cntrl Digital Vlv Band IO points Two Stage Vlv Sett Recipe General Delivery Adtv Injection Mtd General Adtv Multirate Adtv Qty control Additive General Delivery Alarm IO points History General Batch Hist Config Trans Hist Config Trans Hist Errors Print General Unit General Liqu...

Page 245: ...ey combinations ALT 3 and ALT 6 to access the last and next logical Table E 8 Parameters and TLPs in Setup Configuration Menus SYSTEM Menu General 1 logical point type 63 Headings Submenu Page 1 TLP Options SELECT Language 63 0 14 English Spanish Portuguese Unit Type 63 0 12 Seq Auto In Line Vlv Type 63 0 13 Std Digital Std 2 Stage Analog Vlv Date Format 63 0 16 MM DD YY DD MM YY YY MM Dd Operatin...

Page 246: ...SW1 Dbl 1 sw SW2 Dbl 1 sw SW1_ Dbl 2 sw Hist Data Rtn Days 63 0 43 Headings Submenu Page 5 TLP Recovery Retries 63 0 22 Fallback Delay 63 0 23 Recovery Delay 63 0 31 Low Flw Cutoff 63 0 62 Rev Vlv Cfg Opt 63 0 61 Single Act Vlv Double Act Vlv Flush 1 logical point type 63 Headings Submenu Page 1 TLP Primary Comp 63 0 33 Clean Line Qty 63 0 93 Tolerance Allowed 63 0 94 No Yes Inline Config 1 logica...

Page 247: ...om msg2 63 0 236 Trans Endprom msg3 63 0 237 Trans Endprom msg4 63 0 238 Trans Endprom msg5 63 0 239 Driver Verification 1 logical point type 63 Headings Submenu Page 1 TLP Driver ID Check 63 0 245 Enable Disable End O P 1 logical point type 63 Headings Submenu Page 1 TLP End i p 63 0 129 End o p 63 0 130 End Time s 63 0 128 End o p Method 63 0 127 Batch only Trans Only Both Alarm Flow Alarm 1 log...

Page 248: ...wnTime 63 0 34 Headings Submenu Page 3 TLP Unauth Flow Qty 63 0 46 Off Display Stop Batch Close Contact Lock Unit UnderFlow Lmt Qty 63 0 43 InstBlndAlmdelay 63 0 214 Blnd Alrm aftr Qt 63 0 217 Inst Blnd Alm Act 63 0 218 Off Display Stop Batch Close Contact Lock Unit Linear Alm Actn 63 0 219 Off Display Stop Batch Close Contact Lock Unit Headings Submenu Page 4 TLP Max Badpulse Allwd 63 0 37 Badpul...

Page 249: ...f Display Stop Batch Close Contact Lock Unit Dens Fail Alm Act 63 0 183 Off Display Stop Batch Close Contact Lock Unit Temp drift Alm act 63 0 224 Off Display Stop Batch Close Contact Lock Unit Alarm System Alarm 1 logical point types 63 64 Headings Submenu Page 1 TLP Storage Mem Alm 64 0 0 Max Allwd Dev Temp 63 0 229 ParamResAlmResTime 63 0 207 System Alm Act 63 0 146 Off Display Stop Batch Close...

Page 250: ...isplay Stop Batch Close Contact Lock Unit Circuit4 Alm Act 63 0 71 Off Display Stop Batch Close Contact Lock Unit Circuit5 Alm Act 63 0 73 Off Display Stop Batch Close Contact Lock Unit Circuit6 Alm Act 63 0 75 Off Display Stop Batch Close Contact Lock Unit Headings Submenu Page 2 TLP Circuit7 Alm Act 63 0 77 Off Display Stop Batch Close Contact Lock Unit Circuit8 Alm Act 63 0 79 Off Display Stop ...

Page 251: ... 3 63 0 70 Alm Msg 4 63 0 72 Alm Msg 5 63 0 74 Alm Msg 6 63 0 76 Alm Msg 7 63 0 78 Alm Msg 8 63 0 80 Headings Submenu Page 5 TLP Safety Circuit 1 63 0 85 Safety Circuit 2 63 0 86 Safety Circuit 3 63 0 87 Safety Circuit 4 63 0 88 Safety Circuit 5 63 0 89 Safety Circuit 6 63 0 90 Headings Submenu Page 6 TLP Safety Circuit 7 63 0 81 Safety Circuit 8 63 0 92 Alarm I O Alarm 1 logical point types 63 64...

Page 252: ... Fact 4 69 X 81 M Fact K Fact 5 69 X 83 M Fact K Fact 6 69 X 85 M Fact K Fact 7 69 X 87 M Fact K Fact 8 69 X 89 M Fact K Fact 9 69 X 91 Headings Submenu Page 3 TLP M Fact K Fact 10 69 X 93 M Fact K Fact 11 69 X 95 M Fact K Fact 12 69 X 97 Flowrate Freq 1 69 X 76 Flowrate Freq 2 69 X 78 Flowrate Freq 3 69 X 80 Headings Submenu Page 4 TLP Flowrate Freq 4 69 X 82 Flowrate Freq 5 69 X 84 Flowrate Freq...

Page 253: ...r MF KF 4 75 X 65 Rev Meter MF KF 5 75 X 67 Rev Meter MF KF 6 75 X 69 Rev Meter MF KF 7 75 X 71 Rev Meter MF KF 8 75 X 73 Rev Meter MF KF 9 75 X 75 Headings Submenu Page 4 TLP Rev Meter MF KF 10 75 X 77 Rev Meter MF KF 11 75 X 79 Rev Meter MF KF 12 75 X 81 RevFlowrate Freq 1 75 X 60 RevFlowrate Freq 2 75 X 62 RevFlowrate Freq 3 75 X 64 Headings Submenu Page 5 TLP RevFlowrate Freq 4 75 X 66 RevFlow...

Page 254: ...oid 1 76 X 4 Solenoid 2 76 X 5 Stem Switch 1 76 X 6 Stem Switch 2 76 X 7 RECIPE Menu General 30 logicals point type 68 Headings Submenu Page 1 TLP Name 68 X 0 Delivery 30 logicals point type 68 Headings Submenu Page 1 TLP of Comp 1 68 X 1 of Comp 2 68 X 2 of Comp 3 68 X 3 of Comp 4 68 X 4 Recp HF Rate 68 X 24 Recp LF Strt Rate 68 X 23 Headings Submenu Page 2 TLP Del Seq or LowProp 68 X 17 Flushing...

Page 255: ...tio Qty 68 X 16 Adtv Injection Mtd Adtv Qty control 30 logicals point type 68 Headings Submenu Page 1 TLP Add 1 Qty Inj 68 X 37 Add 2 Qty Inj 68 X 38 Add 3 Qty Inj 68 X 39 Add 4 Qty Inj 68 X 40 Add 5 Qty Inj 68 X 41 Add 6 Qty Inj 68 X 42 Headings Submenu Page 2 TLP Add 7 Qty Inj 68 X 43 Add 8 Qty Inj 68 X 44 Add 9 Qty Inj 68 X 45 Add 10 Qty Inj 68 X 46 ADDITIVE Menu General 1 logical point types 6...

Page 256: ...47 Manual Auto Headings Submenu Page 2 TLP Inj Method 67 X 1 Mechanical Handshake Control Add Feedback Count 67 X 2 Alarm 10 logicals point type 67 Headings Submenu Page 1 TLP Prod AdtvLowLimit 67 X 20 Prod AdtvHiLimit 67 X 21 AdtvUnAuthPlsRes T 67 X 44 Unauth Add Pulses 67 X 29 IO Points 10 logicals point type 67 Headings Submenu Page 1 TLP Add Pump Output 67 X 9 Add Fb i p 67 X 7 Adtv BV O p 67 ...

Page 257: ...61 0 14 Disabled Enabled Headings Submenu Page 2 TLP Comp Mass 61 0 15 Disabled Enabled Comp Temp 61 0 16 Disabled Enabled Comp Press 61 0 152 Disabled Enabled Comp Base Density 61 0 153 Disabled Enabled Comp Obs Density 61 0 225 Disabled Enabled Comp 1 61 0 17 Disabled Enabled Headings Submenu Page 3 TLP Comp 2 61 0 141 Disabled Enabled Comp 3 61 0 142 Disabled Enabled Comp 4 61 0 143 Disabled En...

Page 258: ...isabled Enabled Data Item 1 61 0 23 Disabled Enabled Data Item 2 61 0 24 Disabled Enabled Data Item 3 61 0 25 Disabled Enabled Data Item 4 61 0 26 Disabled Enabled Data Item 5 61 0 27 Disabled Enabled Headings Submenu Page 2 TLP Start Date Time 61 0 28 Disabled Enabled Gross Start Qty 61 0 33 Disabled Enabled Gross End Qty 61 0 36 Disabled Enabled Gross Qty 61 0 30 Disabled Enabled Gross Qty Compo...

Page 259: ...ogical point type 60 Headings Submenu Page 1 TLP Display Tag 60 0 0 Printer Type 60 0 23 Serial Ethernet Printer Port 60 0 2 Char Per Inches 60 0 9 Four Six Eight Twelve Fourteen Sixteen Printer IP Address 60 0 1 Print Orientation 60 0 12 Portrait Landscape Headings Submenu Page 2 TLP Trgt Disp To Print 60 0 7 UNIT Menu General 1 logical point type 70 Headings Submenu Page 1 TLP Mass Unit 70 0 7 L...

Page 260: ...3 Lb bbl Relative Density API Gravity Volume Unit Option 70 0 6 Gallons US Mfc Km3 Mass Unit Option 70 0 7 Lb Kg Ton Tonne Flowrate Option 70 0 8 Per Minute Per Hour Per Second Per Day Headings Submenu Page 2 TLP Corr Table Option 70 0 11 Relative Density API Gravity Kg m3 Liquid Turbine 4 logicals point type 73 Headings Submenu Page 1 TLP Flow Meter Input 73 X 20 Meter Temp Input 73 X 22 Meter Pr...

Page 261: ...37 Headings Submenu Page 1 TLP ROC Group 91 0 1 ROC Address 91 0 0 Station Name 91 0 2 IP Address 137 0 1 IP Port No 137 0 4 Subnet mask 137 0 2 Headings Submenu Page 1 TLP Gateway Address 137 0 3 KEYPAD DISPLAY Menu Display Properties 1 logical point type 62 Headings Submenu Page 1 TLP Display Presc 62 0 151 Integer 1 Tenths 0 1 Hundredths 0 01 Display Mode 62 0 7 Black on White White on Black CO...

Page 262: ...Port 3 63 0 49 No App Modbus DL6000 Data Log Print Headings Submenu Page 2 TLP Com Port 4 63 0 139 No App Modbus DL6000 Data Log Print Com Port 5 63 0 149 No App Modbus DL6000 Data Log Print PID SETTINGS Menu Port Own Timeout 16 logicals point type 110 Headings Submenu Page 1 TLP Prop Gain P 110 X 15 Integ Gain I 110 X 16 Deriv Gain D 110 X 17 Output Type 110 X 5 Digital Vlv Discrete Analog Setpoi...

Page 263: ... from the Program Mode menu 14 03 12 12 26 02 Choose an Option EXIT to Quit ENTER to Continue Clear Alarms Select Language Print Record Display Setting Calibration Current Status Setup Configuration Diagnostics Go to page 3 and select Generic TLP Entry 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER To Continue EXIT To Go Back EXIT To Quit Generic TLP Entry COM Port Settings Online H...

Page 264: ... value Param Attribute ENTER to Continue EXIT to Go Back 63 0 12 0 Read Write Cndl If the parameter s attribute is read write or read write conditional and the W M switch is unlocked the ENTER to Continue message at the bottom of the screen indicates that you may enter a new value for the TLP If the parameter is read only only the EXIT to Go Back message displays at the bottom of the screen If the...

Page 265: ...12 12 26 02 TLP Entered Current value New Value 63 0 12 0 2 Press EXIT once to redisplay the TLP entry screen press EXIT again to exit the menu E 3 11 Online Help The keypad program online help is an option on the last page of the Setup Configuration menu These screens provide a quick on demand reference of control keys and how to navigate through the menus and submenus Select Online Help to displ...

Page 266: ...pace Adds a Restore prev value Clr param data This screen gives information about all the control and entry key used to update parameter values change logical key to enter special characters and restore previous value along with navigating information Note To view additional navigation information press 14 03 12 12 26 02 BKSP ENTER Right arrow Left arrow Up arrow Down arrow Clr last Char entry To ...

Page 267: ...d and this may affect the results of your calibration The keypad display program enables you to calibrate Additive Meter Analog Input RTD Product Meter Caution During calibration the DL8000 times out and reconnects if left idle for an extended period In this case you lose all calibration values and must reconnect to the DL8000 and restart the calibration No error or warning message occurs Each cal...

Page 268: ... PRODUCT Calib Pg 1 1 If no additives are currently configured the preset displays the following screen 14 03 12 12 26 02 Adtv not configured EXIT to quit Press EXIT to quit no calibration is possible In addition to the number of configured additives the program can display the following error messages Error Message Description Adtv Prog Not Available or Running The additive program 4 is not loade...

Page 269: ...number of additives for selection depends on the value defined in the Maximum Additives parameter 63 0 100 Once you select an additive the system activates the respective pump and block valve for the additive After you select an additive you must enter the required number of injections for calibration defined in parameter 64 x 14 the quantity of additive parameter 64 x 20 and the calibration delay...

Page 270: ... meter factor or press STOP to reject it If you press STOP the system rejects the new meter factor and retains the old meter factor If you press ENTER the system updates the Additive Meter Factor parameter 67 X 28 and displays the following screen 14 03 12 12 26 02 Enter Adtv M Factor ENTER to accept 0 9 1 1 Press ENTER to accept and update the additive s meter factor The Additive Calibration scre...

Page 271: ... NO AI Card in system on the left hand screen To calibrate analog inputs select the Analog Calib option on the Calibration menu screen 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit Additive Calib Analog Calib RTD Calib PRODUCT Calib Pg 1 1 The system then displays all available analog inputs Select an analog input channel for calibration 14 ...

Page 272: ...ates all affected TLPs zero 103 X 13 span 103 X 17 Mid1 103 X 14 Mid2 103 X 15 and Mid3 103 X 16 and begins the calibration process Note If the calibration aborts for any reason the system returns these TLPs to their previous values Aborting an AI Calibration At any time when a calibration is in progress you can press STOP to abort the calibration The display shows a Calibration aborted message fo...

Page 273: ...ays the channel selection screen You can begin another AI calibration or exit the AI calibration menu If you press STOP the program restores the old calibration values Affected Point Types The program affects the following point types during calibration ZERO EU 103 X 13 MID point 1 103 X 14 MID point 2 103 X 15 MID point 3 103 X 16 SPAN EU 103 X 17 Set value 103 X 19 Calibration mode 103 X 34 Cali...

Page 274: ... the program shows the existing zero and span values of the selected channel You then enter the number of mid points and the units 14 03 12 12 26 02 Sel RTD Ch Sel No of Mid pt Sel Unit Zero UE Value Span EU Value SELECT RTD Ch 1 Zero 100 000000 229 000000 14 03 12 12 26 02 Sel RTD Ch Sel No of Mid pt Sel Unit Zero UE Value Span EU Value SELECT RTD Ch 1 Zero Ohms 100 000000 229 000000 Point Fail A...

Page 275: ...14 03 12 12 26 02 Enter ZERO EU Enter SPAN EU ENTER to update STOP to End Live Dead 80 3000003 80 5 229 000000 228 99 0 9 If you need mid points for calibration enter those next The program checks all values you enter If any value is not within accepted ranges the program displays the error message InvdEntry ReEnter 14 03 12 12 26 02 Enter ZERO EU Enter SPAN EU ENTER to update STOP to End Live Dea...

Page 276: ...g these steps press ENTER to initiate the calibration When the calibration completes the program displays a summary screen You can then accept or reject the new calibration value s 14 03 12 12 26 02 Enter ZERO EU Enter SPAN EU ENTER to accept Live Dead 80 3000003 80 5 229 000000 228 99 STOP to Reject When you press ENTER the program updates the values and displays a screen indicating the successfu...

Page 277: ...ating Product Meters Unlike the DanLoad 6000 which required manual calibration of product meters the DL8000 performs most of the calibration steps automatically When appropriate the program prompts you for required data You can enter this information from the keypad display The DL8000 provides two parameter controlled options for selecting the meter factor 69 X 74 Single MF 0 Multiple MF Meter fac...

Page 278: ...or Multiple MF Each flow rate in the system has a separate MF For example if the preset has two flow rate set points FR1 for low flow rate and FR2 for high flow rate the system supports a separate MF for flow rate 1 MF 1 and for flow rate 2 MF 2 Flow Profile Figure E 7 Multiple Flow Rates with Multiple Meter Factors TLP 69 X 9 TLP 69 X 76 TLP 69 X 78 ...

Page 279: ...Selection menu showing the supported proving methods Note The menu displays Can Proving which is the only proving method currently supported 14 03 12 12 26 02 Additive Calib Analog Calib RTD Calib PRODUCT Calib Can Prover Pg 1 1 Press ENTER to continue or EXIT to halt the calibration process and return to the Calibration menu You must check the following preconditions before proceeding Check Trans...

Page 280: ...ching status 63 0 9 is Select Recipe 1 the system then checks the state of the Weights Measures switch 62 0 148 If the switch is closed status is 1 the following message displays 14 03 12 12 26 02 EXIT to Quit WM Switch is Closed Pls open the Switch And press ENTER This screen displays until you either open the W M switch or exit product calibration Select Delivery Type If the W M switch is open t...

Page 281: ...LECT Component 1 Meter 1 Press SELECT to choose a meter for the displayed component and then press ENTER to move to the next screen in the process Press EXIT to redisplay the Component selection screen Display MF K factor After you select a meter and press ENTER the system displays the meter factor K factor option for the selected meter 14 03 12 12 26 02 Component Meter MF K Factor Option ENTER to...

Page 282: ...eter factor you define the maximum number of flow rate set points using the following screen 14 03 12 12 26 02 Component Meter Sel MAX FR Setpoint EXIT to Go Back ENTER to Continue SELECT Component 1 Meter 1 Flowrate 1 Press SELECT to define the number of flow rate set points This applies to all components in the system You must select at least 1 set point to a maximum 12 set points The system upd...

Page 283: ... 000000 Once you define the values press ENTER to continue to the next screen Press EXIT to redisplay the Max FR Set points screen Note When you press ENTER the system verifies that all flow rates are in ascending order that is flow rate 2 is greater than flow rate 1 flow rate 3 is greater than flow rate 2 and so on and that no flow rate is zero If the system detects an error it displays the messa...

Page 284: ... the highest The number of flow rate set points you define applies to all components in the system 14 03 12 12 26 02 Component Meter Sel MAX FR Setpoint EXIT to Go Back ENTER to Continue SELECT Component 1 Meter 1 Flowrate 4 Press ENTER to continue or press EXIT to return to the MF K factor option screen The system then shows a screen summarizing the flow rate and mater factor associated with the ...

Page 285: ...t flow rate set points screen If you are satisfied with the summary display of values press ENTER The preset configures recipe 1 using the identified components 100 of the recipe For example if you select component 1 the system configures recipe 1 as CMP 1 100 68 0 1 CMP 2 0 68 0 2 CMP3 0 68 0 3 CMP4 0 68 0 4 Seq or Lo proportion 1 68 0 17 Note The Seq or Lo proportion depends on the number of the...

Page 286: ...ER to Continue EXIT To Go Back Recipe 1 1000 Gal Enter a preset quantity and press ENTER The Loading screen displays As with normal batching press START to start the batch 14 02 12 13 58 59 Loaded 0 Gal Start to Load Recipe 1 Corrected 60 deg F Temp 20 Vol Units Gal Gross 0 Net 0 STOP to abort Press STOP to abort the loading process and redisplay the Enter Preset Quantity screen If you enter an in...

Page 287: ...m occurs during a prover batch you must reset the alarm Until you resolve the alarm condition you cannot use the keypad to switch to program mode Switching from Loading Mode to Program Mode When batch loading completes successfully the system automatically shifts to program mode 63 0 9 If an alarm halt or a user initiated halt from pressing STOP occurs during loading once the batch ends the system...

Page 288: ...Note The system monitors fallback throughout the product calibration proving batch The keypad display program sets the fallback flag 62 0 180 in case of fallback during delivery For regular batching this flag does not set or reset The system displays this screen which you use to enter a prover volume When you press ENTER the system calculates a new meter factor You then can accept or reject the ne...

Page 289: ... the selected flow rate set point the system updates the parameter Meter Factor 1 69 x 75 Similarly if the MAX FR SP is 4 the system updates the parameter Meter Factor 4 69 X 81 and then displays a screen allowing you to rerun the batch If you press STOP the system retains the current meter factor value Meter Factor 69 X 81 and then displays a screen allowing you to rerun the batch If you press EX...

Page 290: ...and recalculate the meter factor 14 03 12 12 26 02 Rerun Batch Calib new Prod EXIT To Quit This screen enables you to select a batch rerun option based on the MF K factor option you previously chose Option 1 Run next batch with same settings to fine tune the meter factor return to loading mode Option 2 Calibrate for the same product another flow rate set point This is required with the multiple MF...

Page 291: ...3 58 59 Enter Preset Quantity ENTER to Continue EXIT To Go Back Recipe 1 1000 Gal If you select Calib new Prod the system displays a component selection screen 14 03 12 12 26 02 Sel Component ENTER to Continue Exit To Go Back SELECT Component 1 If you select Calib new FR SP the system displays the following component selection screen 14 03 12 12 26 02 Component Sel Meter Sel MAX FR SetPoint Exit T...

Page 292: ...2 26 02 Additve Calib Analog Calib RTD Calib PRODUCT Calib Can Prover Pg 1 1 Press EXIT again to display the Calibration menu screen 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit Additive Calib Analog Calib RTD Calib PRODUCT Calib Pg 1 1 ...

Page 293: ...ing Calibration Current Status Setup Configuration Diagnostics 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit DO DI AO AI ACIO RS232 Pg 1 2 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit RS485 Pg 2 2 Note When diagnosing IO modules you can either use an external signal source or use DL80...

Page 294: ... DO Module Field Wiring Select DO to perform DO diagnostics 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit DO DI AO AI ACIO RS232 Pg 1 2 The system displays a channel selection screen 14 03 12 12 26 02 Test DO Ch Use DI Ch SELECT DI ch 1 ...

Page 295: ... external source relay sol etc select NONE 14 03 12 12 26 02 Test DO Ch Use DI Ch SELECT DO ch 1 NONE When you select the DI channel option the program displays the current status of the DO and DI 14 03 12 12 26 02 Test DO Ch Use DI Ch DO Current Status DI Current Status SEL to toggle Sts DO ch 1 DI ch 1 OFF OFF STOP to End The current status of the DI should match the status of the connected DO c...

Page 296: ...en Affected TLPs When you select this test the system sets certain DO and DI module parameters to specific values to perform the test as noted below Once you complete the test the system restores all TLP to the values they had before the test began Put Scanning 101 X 1 into Enabled 1 mode Put Invert Mode 101 X 4 into invert status disabled 0 Put Latch Mode 101 X 5 into latch status disabled 0 Put ...

Page 297: ...ics 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit DO DI AO AI ACIO RS232 Pg 1 2 The system displays a channel selection screen 14 03 12 12 26 02 Test DI Ch Use DO Ch SELECT DI ch 1 Specify the DI channel for testing Specify in the Use DO Ch field the number of the channel used to test the DI ...

Page 298: ...DI Current Status DO Current Status SEL to toggle Sts DI ch 1 NONE OFF OFF STOP to End The status of the DI should match either the status of the connected DO channel if you selected a DO or the external status of the external source Press SELECT to toggle the status of DO channel The DI status should update accordingly This option is available only if you select the DO channel Press STOP to end t...

Page 299: ...ore the test began Put Scanning 101 x 1 into Enabled 1 mode Put Invert Mode 101 X 4 into invert status disabled 0 Put Latch Mode 101 X 5 into latch status disabled 0 Put Scan time 101 X 13 to 0 005 Put Scanning Mode 102 X 2 in to Manual 2 Put Momentary Mode 102 X 10 into Momentary disabled 0 Put Toggle Mode 102 X 12 into Toggle disabled 0 Timed Discrete Output Mode 102 X 13 into TDO disabled 0 Man...

Page 300: ...cs 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit DO DI AO AI ACIO RS232 Pg 1 2 The system displays a channel selection screen 14 03 12 12 26 02 Test AO Ch Use AI Ch SELECT AO ch 1 Specify the AO channel for testing Specify in the Use AI Ch field the number of the AI channel to connect to the AO ...

Page 301: ...e valid range 14 03 12 12 26 02 Test AO Ch Use AI Ch AO EU value range AI EU value range ENTER to continue AO ch 1 AI ch 1 0 000 to 100 000 0 000 to 100 000 EXIT to Go Back Note If you are using an external resource for analog input the system displays only the AO EU value range 14 03 12 12 26 02 Test AO Ch Use AI Ch AO EU value range ENTER to continue AO ch 1 AI ch 1 0 000 to 100 000 EXIT to Go B...

Page 302: ... 1 NONE STOP to End In this case you enter an AO current value and check the externally connected load 14 03 12 12 26 02 Test AO Ch Use AI Ch AO current val EU Check Ext Load Set AO current val AO ch 1 NONE 11 STOP to End Press STOP to end the test for the current channel and select a new channel to test Point Fail Alarm When you select an AO module for diagnostics the system checks for point fail...

Page 303: ...preset display Affected TLPs When you select this test the system sets certain AI and AO module parameters to specific values to perform the test as noted below Once you complete the test the system restores all TLP to the values they had before the test began Scanning 103 X 02 Zero EU 103 X 13 Mid Point EU 1 103 X 14 Mid Point EU 1 103 X 5 Mid Point EU 1 103 X 16 Span EU 103 X 17 Scanning Mode 10...

Page 304: ... 20 mA signal The AI 16 module has an onboard 250 Ω resistor Select AI to perform AI diagnostics 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit DO DI AO AI ACIO RS232 Pg 1 2 The system displays a channel selection screen 14 03 12 12 26 02 Test AI Ch Use AO Ch SELECT AI ch 1 Specify the AI channel for testing Specify in the Use AO Ch field the...

Page 305: ...2 12 26 02 Test AI Ch Use AO Ch AI EU value range AO EU value range ENTER to continue AI ch 1 AO ch 1 0 000 to 100 000 0 000 to 100 000 EXIT to Go Back Note If you are using an external resource for analog input the system displays only the AI EU value range 14 03 12 12 26 02 Test AI Ch Use AO Ch AI EU value range ENTER to continue AI ch 1 AO ch 1 0 000 to 100 000 EXIT to Go Back If you press ENTE...

Page 306: ... but displays Use Ext Source instead Press STOP to end test for current channel and select new test channel When you select an AI module channel for diagnostics the program checks for point fail alarms If point fail alarms occur during the diagnostic test the program prompts you to exit the test When you press EXIT the system redisplays the channel selection screen AI Alarms When the diagnostic te...

Page 307: ...ore the test began Scanning 103 X 02 Zero EU 103 X 13 Mid Point EU 1 103 X 14 Mid Point EU 1 103 X 15 Mid Point EU 1 103 X 16 Span EU 103 X 17 Scanning Mode 104 X 2 Zero EU 104 X 10 Span EU 104 X 11 Manual Value 104 X 14 E 5 5 Diagnosing AC Input Outputs AC I O Note The preset must have an installed AC I O module to diagnose the AC I O If no AC I O module is present the system displays the No ACIO...

Page 308: ... I O Module Output Field Wiring Figure E 13 AC I O Module Input Field Wiring Select ACIO to perform AC I O diagnostics 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit DO DI AO AI ACIO RS232 Pg 1 2 The system displays a channel selection screen ...

Page 309: ... 03 12 12 26 02 Use AC Output Ch Use AC Input Ch SELECT AC ch 7 AC ch 1 You can test the AC output and AC input at the same time by creating a loop back connection and selecting the appropriate channels If you use an external device for testing specify NONE for the AC input channel The system then indicates the channel If you use an external device to text specify NONE for the AC input channel and...

Page 310: ... connected modules and shows these values during channel selection For example if you set three channels on an AC I O module to input and three channels to output the program displays channels 1 3 as inputs and channels 4 6 as outputs Affected TLPs When you select this test the system sets certain ACIO module parameters to specific values to perform the test as noted below Once you complete the te...

Page 311: ...t display a SELECT option If you set Use AC Output ch to NONE and select an available AC output channel the program interprets this to mean you have connected an external AC output to the external contact The program displays the message Check Ext contact and enables a SELECT key you can use to toggle the selected AO The program checks the status of the external contact according to the status of ...

Page 312: ...g the port press START to begin the diagnostics The system displays the following screen 14 03 12 12 26 02 Set Port Rx Bytes Tx Bytes Baud rates Par StopBit DataBit START to Test STOP to End RS232 ch 1 As the test progresses the preset sends raw bytes from the TX line that are received on the RX line and updates the values displayed on this screen This display verifies that all data sent is correc...

Page 313: ...sing P to indicate a successful test and F to indicate a failure When the test completes the message STOP to End appears at the bottom of the screen 14 03 12 12 26 02 Set Port Rx Bytes Tx Bytes Baud rates Par StopBit DataBit STOP to End RS232 ch 1 120 120 PPPPPPPPP PPP Press STOP to end the test and return to the comm port selection screen Press EXIT to display the Diagnostics main menu E 5 7 Diag...

Page 314: ...85 Module Table E 9 Jumper Settings on RS 485 Module for Half duplex Unterminated Mode Jumper Terminated Not Terminated TER Out Half Full TER Out Half Full J3 x x J4 x x J5 x x J6 x x Hardware Wiring Connect the two RS 485 modules to perform external loopback connections as shown in Figure E 15 and Table E 10 ...

Page 315: ... when module Comm3 Comm4 or Comm5 is currently receiving 1 B RX TX Lit when module Comm3 Comm4 or Comm5 is currently transmitting 2 Y No Connect None 3 Z No Connect None 4 COM Common Ground 5 Select RS485 which appears on the second page of the menu to test RS 485 communications 14 03 12 12 26 02 For traversing use UP DOWN LEFT RIGHT ENTER to continue EXIT to Go Back EXIT to quit RS485 Pg 2 2 Pres...

Page 316: ...ch 5 ENTER to Continue EXIT to Quit If the installed RS 485 module is currently assigned to an application and therefore unavailable to test the following message displays 14 03 12 12 26 02 EXIT To Go Back Card assgn to Appn Press EXIT to end the test process Once you un assign the module you can restart the test If only one RS 485 module is installed the following message displays 14 03 12 12 26 ...

Page 317: ...ess Please Wait RS485 ch 1 As the test progresses the preset sends raw bytes from the TX line that are received on the RX line and updates the values displayed on this screen This display verifies that all data sent is correctly transmitted 14 03 12 12 26 02 Set Port Rx Bytes Tx Bytes Baud rates Par StopBit DataBit Diag in progress Please Wait RS485 ch 4 120 120 Note Once you start the test you ca...

Page 318: ...Diagnostics main menu E 5 8 Error Messages Table E 11 lists error messages that could appear on the DL8000 display Table E 11 Error Messages Message Description Archive Config Err Transaction or batch configuration error Blend Toler Fail Preset verification failed component percentages are out of allowed tolerance limit Btch Trans Lmt Cros Preset verification failed limit on batches per transactio...

Page 319: ...L8000 keypad display Table E 12 Translated Alarm and Status Messages English Spanish Portuguese Additive Aditivo Aditivo Comm Fail Falla comunic Falha Comunicacao Config corrupted Config corrupta Configur Corrompid Vlv Closure Fail Falla Ctl Valv Falha Fechar Valv High Flow Alto Flujo Vazao Alta Inst Blend Mezcla Inst da Mistura Intl Temp Fail Falla Temp Int Falha Temp Interna Linear Fail Falla Li...

Page 320: ...lvula Pump Stop Delay Retraso De Bomba Tempo Parada Bomba Batch Halt Lote En Pausa Carregam Suspenso Alarm Halt Pausa Por Alarma Alarme Suspenso Enter New Preset Progra Nueva Carga Entrar Nova Qtde Out Of Range Fuera De Limites Fora de Range Blend Toler Fail Falla Toler Mezcla Falha da Mistura Btch Trans Lmt Cros Lotes Trans Excedi Limit Ultr Bat Trs Please Wait Favor De Esperar Por favor Aguarde ...

Page 321: ...Qtde Preset Insuf Please Wait Favor De Esperar Por favor aguarde STOP to Abort Stop para abortar Stop p aborta Start to Load Start para cargar Start p carregm Printing Ticket Imprimiendo Recibo Imprimindo Ticket CRC Fail Wait Falla de CRC Espere Falha CRC Aguarde Prebatch Testing Prueba Previa Lote Validando Carreg Adtv limit exceeded AdtvLimite Superado Lim Aditivo Exced RevMet Invd DelType RevMe...

Page 322: ...racao Current language Lenguaje actual Idioma Atual Enter Transaction Intro no de trans Inserir Num Trans Display Test Prueba de Pantalla Teste Display Press START Pulse START Pressione START To start test Ini Pr Para Iniciar Teste Press STOP Pulse STOP Pressione STOP To stop test Fin Pr p Parar o Teste ENTER to Continue ENTER para seguir ENTER p continuar Press CLEAR Presione CLEAR Pressione CLEA...

Page 323: ...D 28 Channels communication D 2 Clear Display 0x38 DanLoad 6000 D 63 Modbus D 28 Clear Status 0x13 DanLoad 6000 D 46 Modbus D 25 Codes Error D 90 Exception DanLoad 6000 D 87 Cold Junction Compensation CJC 3 27 Communication channels D 2 Communication failures D 2 Communication Protocols D 1 Communications Dial up Modem 3 41 EIA 232 RS 232 3 38 EIA 422 485 RS 422 485 3 39 Ethernet 3 36 HART Interfa...

Page 324: ...ith Multiple AC I O Modules 3 22 3 20 Fuse Wiring with Multiple AC I O Modules 3 23 3 21 Pulse Input Wiring on APM 3 24 3 22 Micro Motion 7835 7845 Wiring on APM 3 24 3 23 Generic Densitometer Wiring on APM 3 24 3 24 Input Detector Wiring on APM 3 24 3 25 Series Detector Switch Normally Open Wiring on APM 3 24 3 26 Series Detector Switch Normally Closed Wiring on APM 3 24 3 27 Independent Detector...

Page 325: ...C 3 C 4 Micro Motion RFT9739 Transmitter C 3 C 4 Modbus B 1 Communications Ports B 1 Modbus Protocol D 1 Modbus Registers Mapping D 73 Modules 3 1 AC I O 3 18 AI 12 3 7 AI 16 3 7 AO 3 9 APM 3 23 DI 3 10 Dial up Modem 3 41 DO 3 14 DOR 3 15 EIA 422 485 RS 422 485 3 39 I O 3 3 Installing 3 6 PI 3 12 Power Input 3 1 Removing 3 7 RTD 3 17 Wiring 3 7 Monitoring codes Ratio blending B 25 Sequential blend...

Page 326: ...ction Data by Component 0x1F D 54 Unauthorized Flow 0x17 D 48 Weights Measures Switch 0x36 D 62 Modbus Authorize Batch 0x0A D 21 Authorize Transaction 0x06 D 18 Change Operating Mode 0x37 D 28 Clear Display 0x38 D 28 Clear Status 0x13 D 25 Display Message 0x1C D 26 End Batch 0x0D D 22 End Transaction 0x07 D 20 Prompt Additives 0x03 D 17 Prompt Preset Volume 0x08 D 20 Prompt Recipe 0x01 D 16 Report...

Page 327: ... 3 17 EIA 485 RS 485 Module 3 41 3 18 RJ 11 Field Connections 3 42 3 19 Modem Signal Routing Comm3 Comm4 and Comm5 3 42 3 20 I O Module Technical Specification 3 43 B 1 RTU Message Framing B 3 B 2 ASCII Message Framing B 3 B 3 Modbus History Event and Alarm Functionality B 7 B 4 Modbus Events Alarms Log Contents B 12 B 5 Events Alarm Change Bit Map Contents B 12 B 6 Modbus Conversion Codes B 17 B ...

Page 328: ...0x36 DanLoad 6000 D 62 Wiring C 1 3 and 4 Wire RTD C 5 Communication modules 3 34 Daniel Dual Turbine Pre Amp C 7 Daniel Senior Sonic Meter C 1 C 6 Daniel Turbine Pre Amp C 2 C 8 Micro Motion 1700 2700 Transmitter C 10 Micro Motion Transmitters C 3 C 4 Multiple AC I O Modules 3 21 Two stage Valve C 9 ...

Page 329: ...DL8000 Preset Instruction Manual Revised February 2016 I 7 This page is intentionally left blank ...

Page 330: ...gement Emerson and the Emerson logo are trademarks and service marks of the Emerson Electric Co All other marks are property of their respective owners The contents of this publication are presented for informational purposes only While every effort has been made to ensure informational accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or s...

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Emerson DL8000, Instruction Manual

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