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1

Introduction

1.1

General overview of Daniel Liquid Ultrasonic
Flow Meter

Daniel 3814 Liquid Ultrasonic Meters have various configurations that meet a broad range
of customer requirements. Each meter comes fully assembled from Daniel

™

Measurement

and Control, Inc. and all parts and assemblies are tested prior to shipment.

Refer to the following documents for additional details:

•

P/N 3-9000-762 HART

®

Field Device Specification Guide Liquid Ultrasonic Meter

•

P/N 3-9000-764 Daniel 3810 Liquid Ultrasonic Meter Maintenance and
Troubleshooting Manual

Computer simulations of various velocity profiles demonstrate that four measurement
paths provide an optimum solution for measuring asymmetric flow. The Daniel 3814
Liquid Ultrasonic Meter utilizes four cross-bore, parallel-plane measurement paths to offer
a high degree of accuracy, repeatability, and superior low-flow capabilities without the
compromises associated with conventional technologies. These features make the Daniel
3814 Liquid Ultrasonic Meter the best choice for custody transfer applications.

The Daniel 3814 Liquid Ultrasonic Meter technology can be applied to custody transfer
flow measurement applications as shown in the following section.

1.2

Typical applications

•

Custody transfer measurement

•

Allocation measurement

•

High viscosity, low Reynolds Number applications (where

Re

≤5000)

•

Check metering

•

Leak detection

•

Line balancing

•

Batch control

•

Loading and off loading

•

Offshore

—

FPSO (Floating Production, Storage and Offshore Loading)

—

Offshore Platforms

—

Barges

•

Pipelines

—

Crude Oil pipelines

—

Refined product pipelines

Installation manual

Introduction

3-9000-760

May 2019

Installation manual

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Summary of Contents for Daniel 3814

Page 1: ...Installation manual 3 9000 760 Rev HA May 2019 Daniel 3814 Liquid Ultrasonic Flow Meter ...

Page 2: ...2 ...

Page 3: ...0 971 4 8865465 Daniel Measurement and Control Inc Headquarters 11100 Brittmoore Park Drive Houston TX 77041 USA http www emerson com Email Customer Service DanielCST Support Emerson com Customer Support Daniel TechnicalSupport Emerson com Field Lifecycle Services Tech Service Emerson com Asia Pacific danielap support emerson com Europe danielEMA cst emerson com Return Material Authorization RMA A...

Page 4: ...lt in death or serious injury WARNING Warning indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Notice is used to address safety messages or practices not related to personal injury Important Important is a statement the user needs to know ...

Page 5: ...rts and work procedures specified in this manual Product owners Purchasers Use the correct product for the environment and pressures present See technical data or product specifications for limitations If you are unsure discuss your needs with your Daniel representative Inform and train all personnel in the proper installation operation and maintenance of this product To ensure safe and proper per...

Page 6: ...and an instruction or do not feel comfortable following the instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Ensure that all connections to pressure and electrica...

Page 7: ...BILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LIAB...

Page 8: ... storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and rep...

Page 9: ...for hoist rings and lifting slings 37 2 5 Mounting requirements in heated or cooled pipelines 46 Chapter 3 Electrical Installation 49 3 1 Cable length TTL mode 49 3 2 Cable length Open Collector mode 49 3 3 Grounding meter electronics 50 3 4 Conduit seals 51 3 5 Wiring and I O 53 3 6 Daniel Ultrasonic Meters I O connections 58 3 7 Security seal installation 64 3 8 Sealing the unit 68 Chapter 4 Con...

Page 10: ...Contents Installation manual May 2019 3 9000 760 x 3814 Liquid Ultrasonic Flow Meter ...

Page 11: ...onic Meter utilizes four cross bore parallel plane measurement paths to offer a high degree of accuracy repeatability and superior low flow capabilities without the compromises associated with conventional technologies These features make the Daniel 3814 Liquid Ultrasonic Meter the best choice for custody transfer applications The Daniel 3814 Liquid Ultrasonic Meter technology can be applied to cu...

Page 12: ...alarm reporting Auto detected ASCII RTU Modbus communications protocol Interchangeable electronics modules Internet ready communications Ethernet access Modbus TCP IP On board LED status indicators Analog pressure and temperature inputs Daniel MeterLink a Windows based interface software Local Display optional Glass endcap for local display installations For other features and benefits refer to th...

Page 13: ...ndshaking signal input to a transmitter indicating that it is okay to transmit data i e the corresponding receiver is ready to receive data Generally the Request to Send RTS output from a receiver is input to the Clear to Send CTS input of a transmitter DAC Digital to Analog Converter Daniel MeterLink Daniel Ultrasonic Meter interface software DI Digital Input DO Digital Output DHCP Dynamic Host C...

Page 14: ...ch μinch microinch 10 6 in micron micrometer 10 6 m MMU Memory Management Unit MPa Megapascal equivalent to 106 Pascal pressure unit N A Not Applicable Nm3 h normal cubic meters per hour NOVRAM Non volatile Random Access Memory Pa Pascal equivalent to 1 newton per square meter pressure unit Pa s Pascal Second viscosity unit PC Personal Computer PFC Peripheral field connection board P N part number...

Page 15: ...ratories Inc product safety testing and certification organization V Volts electric potential unit W Watts power unit 1 5 Daniel MeterLink software Daniel MeterLink software has robust features for setting communications parameters calibrating your meter collecting logs and reports and monitoring the meter health and alarm statuses Daniel MeterLink may be downloaded at no charge from https www eme...

Page 16: ...ence in signal transit time with and against the flow across one or more measurement path s A signal transmitted in the flow direction travels faster than one transmitted against the flow direction Each measurement path is defined by a transducer pair in which each transducer alternately acts as transmitter and receiver The meter uses transit time measurements and transducer location information t...

Page 17: ...14 Liquid Ultrasonic Flow Meter is a four path eight transducers in line meter designed to measure the difference in signal transit time with and against the flow across one or more measurement path s A signal transmitted in the flow direction travels faster than one transmitted against the flow direction Each measurement path is defined by a transducer pair in which each transducer alternately ac...

Page 18: ...onic Flow Meter s U L safety listing is accomplished through the combination of an explosion proof Transmitter Electronics Enclosure that houses the CPU Module the Base Electronics Enclosure that houses the Acquisition Module with intrinsically safe transducers and cable assemblies designed for Class 1 Division 1 Groups C and D areas without need of further protection when installed in accordance ...

Page 19: ... enamel ASTM A351 Gr CF8M Stainless Steel Passivated Meter Performance Linearity 0 15 of measured value over a 10 1 turndown 0 20 of measured value over a 20 1 turndown Uncertainty of Meter Factor 0 027 API MPMS Chapter 5 Section 8 Table B 1 Velocity range 2 0 fps 0 6 m s to 40 0 fps 12 2 m s nominal 48 fps 14 3 m s over range Upper Viscosity Limit 150 centipoise Transducers LT 01 LT 03 LT 08 LT 0...

Page 20: ... 300 ANSI PN 50 600 ANSI PN 100 900 ANSI PN 150 1500 ANSI PN 200 Body and flange material and temperature ratings Carbon Steel body and Flanges 45 C to 150 C 316 Stainless steel body and flanges 50 C to 150 C 316L Stainless steel body and flanges 50 C to 150 C Carbon Steel body and flanges 50 C to 150 C Maximum Pressures Dependent on operating temperature Minimum Pressures 0 psig 0 barg Meter bore...

Page 21: ...or to conductor Capacitance pF m 219 827 conductor to other conductor and shield Resistance DC DCR 20 C Ohm km 48 2307 Nominal Outer shield resistance DCR 20 C Ohm km 16 405 Operating voltage 300 V RMS UL AWM Style 2464 Current 2 4 Amps per conductor 25 C recommended Ethernet cable Cat 5 Standard 100Mbps Frequency see Table 3 1 22 AWG wire characteristics are as follows Capacitance 20 pF ft or 20 ...

Page 22: ...e mounted from a Division 1 classification to a Division 2 area to meet an area classification Communications specifications Connectivity protocols One serial RS 232 RS 485 ports 115 kbps baud rate Modbus RTU ASCII 1 Serial Port A RS 232 RS 485 Full Duplex RS 485 Half Duplex One Ethernet Port TCP IP 100 BaseT Up to 10 Mbps Modbus TCP Device compatibility FloBoss 103 FloBoss S600 flow computer ROC ...

Page 23: ...scale over the operating temperature range Note AI 1 and AI 2 are electronically isolated and operate in sink mode The input contains a series resistance so HART Communicators can be connected to configure sensors A 24 Volt DC power supply is available to provide power to the sensors Digital analog and frequency outputs Installation manual Introduction 3 9000 760 May 2019 Installation manual 23 ...

Page 24: ...al Outputs FODO 1 FODO2 FODO3 FODO4 FODO5 FODO6 source selections FO1A DO1A FO1B DO1B FO2A DO2A FO2B DO2B Mode options Open Collector requires external excitation supply voltage and pull up resistor TTL internally powered by the meter 0 5 VDC signal Channel B Phase options Lag forward Lead reverse Phase B lags Phase A while reporting forward flow leads Phase A while reporting reverse flow Lead for...

Page 25: ...zero scale offset error is within 0 1 of full scale and gain error is within 0 2 of full scale The total output drift is within 50 ppm of full scale per C 1 8 Pre installation considerations Pipeline equipment code compliance ANSI ASME etc Proper inlet outlet meter tube piping for reasonable stable flow to the settling chamber first meter tube spool upstream of the meter Electrical safety complian...

Page 26: ...he enclosure to reduce the risk of an explosion or a fire During operation keep covers tightly closed DO NOT open the transmitter electronics enclosures when an explosive atmosphere may be present During equipment maintenance disconnect power before opening the transmitter electronics enclosures Clean cover joints before replacing DO NOT substitute meter components Substituting components may comp...

Page 27: ...ncy energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense NOTICE Changes or modifications not expressly approved by the party responsible for c...

Page 28: ...tion of Petroleum Quantities Using Dynamic Measurement Methods And Volumetric Correction Factors 2nd Edition May 1995 Reaffirmed February 2009 Introduction Installation manual May 2019 3 9000 760 28 3814 Liquid Ultrasonic Flow Meter ...

Page 29: ... all obstacles or obstructions from the work area when transporting installing or removing the meter Failure to clear the work area may cause injury to personnel WARNING CUTTING HAZARD Sharp edges may be present on the meter Wear appropriate personal protective equipment when working on the meter Failure to comply can cause serious injury to personnel CAUTION TRANSPORTATION HAZARD When moving the ...

Page 30: ...omponents include the Transmitter Electronics Enclosure the Base Electronics Enclosure and the Meter Body with transducer assemblies WARNING FLUID CONTENTS MAY BE UNDER PRESSURE When the meter is under pressure DO NOT attempt to remove or adjust the transducer housing Attempting to do so may release pressurized fluid resulting in serious injury or equipment damage Mechanical Installation Installat...

Page 31: ... must have a sealing fitting within 50 mm 2 inches of the enclosure to reduce the risk of an explosion or a fire During operation keep covers tight During equipment maintenance disconnect power before opening transmitter or base electronics Clean cover joints before replacing DO NOT substitute meter components Component substituting may compromise the intrinsic safety Failure to do so may result i...

Page 32: ...odule Power Supply I S Barrier Board and Backplane Board Optional glass endcap for Local Display B Intrinsically safe base enclosure includes Acquisition Module C Meter body transducer assemblies and cables Mechanical Installation Installation manual May 2019 3 9000 760 32 3814 Liquid Ultrasonic Flow Meter ...

Page 33: ... electronics enclosure with optional local display and glass endcap A Transmitter electronics enclosure with glass endcap B Local display Installation manual Mechanical Installation 3 9000 760 May 2019 Installation manual 33 ...

Page 34: ...use poor flow stability thermal convection or too fast may cause erosion problems and resonance cracks or failure of probes or thermowells approximately 0 6 to 12 m sec or 2 to 40 ft sec Space availability for meter lengths to allow inlet piping customization Concentric alignment pins or flange concentricity technique considerations NOTICE For optimal flow measurement conditions Daniel suggests th...

Page 35: ...the Daniel products page above link select the Daniel Liquid Ultrasonic Flow Meter link click the Documentation tab expand the Data Sheets Bulletins Catalogs tab then select the Data Sheet Meter tube dimensions with tube bundle or profiler plate for uni directional and bi directional flow the minimum straight pipe length is as follows Table 2 1 Piping recommendation for uni directional or bi direc...

Page 36: ...imum of two nominal pipe diameters length down stream of the meter or per API MPMS 5 8 Piping requirements for field calibration of high viscosity low Reynolds Number applications is comprised of the upstream pipe section CPA Canadian Pipeline Associates flow conditioning plate Venturi reducer section ultrasonic meter and downstream pipe section 2 3 1 High Viscosity piping requirements The piping ...

Page 37: ...unted in a location with extremely hot climates CAUTION SUNSHIELD PROTECTION Install a sunshield to prevent prolonged exposure to direct sunlight in extreme climates Failure to shield the meter may result in exceeding the process temperature range and damage transmitter electronics 2 4 Meter safety for hoist rings and lifting slings A Daniel Liquid Ultrasonic Flow Meter can be safely lifted and ma...

Page 38: ...ns to be severed resulting in serious injury or equipment damage NOTICE Prior to lifting the unit refer to the Daniel 3814 Liquid Ultrasonic Flow Meter nameplate or outline dimensional general arrangement drawing for the assembled weight When lifting a Daniel ultrasonic meter by itself Daniel recommends two methods These methods are Using appropriately rated Safety Engineered Swivel Hoist Rings in...

Page 39: ...pliant eye bolt Safety precautions using safety engineered swivel hoist rings Read and follow the Safety Precautions listed below Procedure 1 Meters must only be lifted by personnel properly trained in the safe practices of rigging and lifting 2 Remove the plug bolts installed in the tapped holes on the top of the flanges Do not discard the bolts as they must be reinstalled once the lifting operat...

Page 40: ...d Torque the hoist ring attachment bolts to the limit indicated on the hoist rings 6 After installation of the hoist rings always check that the ring rotates and pivots freely in all directions 7 NEVER attempt to lift the meter using only one hoist ring 8 Always use separate slings to each hoist ring NEVER reeve one sling through both hoist rings The slings must be of equal length Each sling must ...

Page 41: ...om the meter during the lifting operation You will need to unplug the cable from J3 on the Acquisition Module Two screws hold this cable in place Once the lifting operation is complete reattach and secure the electronics cable to J3 on the Acquisition Module return the electronics enclosure to its original position replace the bolts and secure the enclosure in place Lifting the meter with the uppe...

Page 42: ...t rings The only exception is that it is safe to lift the meter with one ASME B16 5 or ASME B16 47 blind flange bolted to each end flange of the meter NEVER use the hoist rings on the meter to lift other components such as meter tubes piping or fittings attached to the meter Doing so will exceed the load rating of the hoist rings 13 Remove the hoist rings from the meter after lifting is completed ...

Page 43: ...lb 23301 CL 23301 SHR 1 1 504 90 093 3 4 10UNC 5000 lb 23007 CL 5000 SHR 1 1 504 90 094 1 8UNC 10000 lb 23105 CL 10000 SHR 1 1 504 90 095 1 1 2 6UNC 24000 lb 23202 CL 24000 SHR 1 1 The part numbers include only one hoist ring Two hoist rings are required per meter Size needed for engineered swivel hoist ring To determine the size of the hoist rings required for your meter use the table below for t...

Page 44: ...rds do not exist Safety precautions using appropriate rated lifting slings Procedure 1 Meters must only be lifted by personnel properly trained in the safe practices of rigging and lifting 2 NEVER attempt to lift the meter by wrapping slings around the electronics enclosure 3 NEVER attempt to lift the meter using only one sling around the meter Always use two slings wrapped around each end of the ...

Page 45: ... in contact with the electronics enclosure then remove the two bolts holding the enclosure to its base and temporarily remove the head from the meter during the lifting operation remove the two bolts holding the enclosure to its base and unplug the cable from the Acquisition Module Two screws hold this cable in place Use a spreader bar on the sling to prevent contact with the electronics Once the ...

Page 46: ...d Ultrasonic Flow Meter electronics i e Flameproof enclosure and Intrinsically safe base enclosure is 40 C 40 F to 60 C 140 F If the meter is installed into a pipeline which is heated or cooled outside this temperature range it is necessary to remove the electronics housing from the meter body i e Spool piece acting as process fluid conduit and mount it next to the meter body on a pipe stand or ot...

Page 47: ...3814 Liquid Ultrasonic Flow Meter electronics to the transducers installed in the meter body The process temperature for LT 04 LT 05 LT 08 and LT 09 transducers must also not exceed the operating temperature range of the transducers 50 C 58 F to 150 C 302 F CAUTION SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely hot or cold Wear appropriate personal protective equipment when ...

Page 48: ...Mechanical Installation Installation manual May 2019 3 9000 760 48 3814 Liquid Ultrasonic Flow Meter ...

Page 49: ...te then the configuration will most likely not work for your system Performance of frequency outputs will vary from this table with setup and frequency input being driven Table 3 1 Configurations for open collector frequency outputs Cable Cable resistance Cable Pull up resistance Total Maximu m frequency Sink Cable voltage drop Length 2 Conductor s Capacitan ce Resistance Resistance Frequency Curr...

Page 50: ...e internal grounding terminal shall be used as the primary equipment ground The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection Figure 3 1 Internal Transmitter Electronics Enclosure chassis ground A Transmitter Electronics Enclosure internal ground lug Figure 3 2 External ground lug A External ground lug Electrical Installatio...

Page 51: ...ll power to field wiring is turned OFF WARNING HAZARDOUS VOLTAGE INSIDE Do not open in flammable gas area Disconnect all power to the meter Failure to comply can result in death or serious injury 3 Remove the end cap nearest the conduit entry to gain access to the transmitter electronics 4 Pull the wires 5 Complete the field connection wiring according to the system wiring diagram see Appendix A 6...

Page 52: ...ete the field connection wiring 5 Connect a flow computer to the communications line on the Daniel 3814 Liquid Ultrasonic Flow Meter 6 Apply electrical power to the system to ensure the field connections are working correctly Allow the system to run for the time specified by the customer usually one week and an electrician have fully tested the connections After the Acceptance Test is witnessed an...

Page 53: ...ion is necessary for Daniel MeterLink to communicate with a Daniel 3814 Liquid Ultrasonic Meter The Daniel 3810 Series Ultrasonic Flow Meter electronics auto detects the protocol used and automatically switches between TCP IP Modbus ASCII and Modbus RTU so it is not necessary to make any meter configuration changes to change the protocol 3 5 1 CPU Module labeling and LED indicators The meter s met...

Page 54: ...ost Protocol Server enables you to communicate with a Daniel meter that is not connected to a network When the CPU Module switch is in the ON position the meter is enabled to act as a DHCP server for a single DHCP client connected to the Ethernet port using a crossover cable This should be used for peer to peer connections only When the connection is made select to use the Meter Name in the meter ...

Page 55: ...ols RS 232 Baud rate 19 200 Modbus ID 32 Switch position ON enables RS 232 PORT A override OFF default setting disables RS 232 PORT A MEAS System color indicates metrology mode Acquisition mode Measurement mode LED status Red flashing LED Solid red the Acquisition Module not communicating with the CPU Module Green flashing LED PWR 3 3V Power Indicator Solid Green LED 4 Not used LED 5 Not used RX R...

Page 56: ...SAGE User is responsible for ensuring that physical access and Ethernet or electronic access to the Daniel 3814 Liquid Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions such as establishing a firewall setting password permissions and or implementing security levels Failure to restrict Ethernet and communication access to the Daniel 3814 Liquid Ultrasonic Flow...

Page 57: ...ish initial communication and in the event that the user cannot communicate with the meter possibly due to an inadvertent communication configuration change Alternately when using Daniel MeterLink with an Ethernet port use Ethernet cable Daniel P N 1 360 01 596 to connect the PC Table 3 4 Serial Port A parameters Port Communication Description Common features Port A Standard RS 232 RS 485 Half Dup...

Page 58: ...ted protocols NOTICE If not using Ethernet a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3814 Liquid Ultrasonic Meter Figure 3 4 PC to meter serial connection wiring 3 6 Daniel Ultrasonic Meters I O connections The 960 24 MSTS provides I O connections on the CPU Module Electrical Installation Installation manual May 2019 3 9000 760 58 3814 Liquid Ul...

Page 59: ...ype 4 FODO4 eight possible parameter configurations Type 4 FODO5 eight possible parameter configurations Type 4 FODO6 eight possible parameter configurations Type 4 Frequency or Digital Outputs FODO 1 FODO 6 source Group 1 FO1A DO1A FO1B DO1B FO2A DO2A FO2B DO2B Frequency output 1A is the A Phase of Frequency output 1 content Uncorrected volume floe rate Corrected volume flow rate Average flow vel...

Page 60: ...ed on Digital output1A content Frequency Output 1Validity and Flow Direction Digital output 1B is based on Digital output1B content Frequency Output 1 Validity and Flow Direction Digital output 2A is based on Digital output 2A content Frequency Output 2 Validity and Flow Direction Digital output 2B is based on Digital output 2B content Frequency Output 2 Validity and Flow Direction Mode options Op...

Page 61: ...t 3 Frequency Digital Output4 Frequency Digital Output 5 Frequency Digital Output 6 Frequency output 1A Frequency output 1B Digital output 1A Digital output 1B Frequency output 2A Frequency output 2B Digital output 2A Digital output 2B Output for FODO1 and Digital Output1 Group 1 on the CPU Module share a common ground and have 50V isolation FODO2 and FODO3 Group 2 on the CPU Module share a common...

Page 62: ...O3 FODO4 and FODO5 shared common ground Type 4 CPU Module Group2 3 6 2 Analog input settings The The 960 24 MSTS has the capability to sample analog temperature Analog Input 1 and pressure Analog Input 2 with 4 20 mA signals These analog input signals are configured to sink The two independent analog input circuits are configured for conventional 4 20 mA service Also 24VDC isolated power supply co...

Page 63: ...mal or inverted polarity Polarity is determined by the IsDI1ForCalActiveLow and the gating edge is determined by the IsDI1ForCalStateGated calibrate edge gated or calibrate state gated Calibration is started via an inactive active state change The digital input must be configured via the Daniel MeterLink Tools Edit Compare Configuration page 3 6 5 DHCP server switch settings The meter can be confi...

Page 64: ... 7 Security seal installation Security seals protect the integrity of the meter metrology and prevent tampering with transducer assemblies The following sections detail how to properly seal the Daniel 3814 Liquid Ultrasonic Flow Meter after commissioning The security seal wires are commercially available Be sure to set the WRITE PROT switch on the CPU Module to the ON position prior to sealing the...

Page 65: ...e counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm Figure 3 10 Transmitter Electronics Enclosure security seal installation A Transmitter Electronics Enclosure end cap B Security wire seals 3 Adjust the security wire removing all slack and thread into the lead seal 4 Cut wire ends to remove excess wire 3 7 2 Base enclosure security seals ...

Page 66: ...rity seals A Base Enclosure B Security wire seals 2 Position the wire to prevent counterclockwise rotation of the screws when the seal wire is taut 3 Feed the security wire beneath the Transmitter Electronics Enclosure and through the adjacent socket head screw Twist the wire removing all slack and seal Electrical Installation Installation manual May 2019 3 9000 760 66 3814 Liquid Ultrasonic Flow ...

Page 67: ...through one of the two holes of the Locking Ring bolt Item C and through one of the two holes in the Transducer Retainer Item D Choose holes that minimize counterclockwise rotation of the Locking Ring bolt and the Transducer Retainer when security wire is taut maximum wire diameter 0 06 inch 1 5mm 2 For each Transducer Assembly insert a security seal wire into one of the two holes in the transduce...

Page 68: ...ording to the customer s Best Practices schedule Some areas require a witnessed Acceptance Test for the installed system and require that the meter run for a predetermined length of time approximately one to two weeks before the unit is sealed This allows time to verify all electrical connections are correct that the meter is accurately measuring flow and that the meter meets the customer s instal...

Page 69: ...nnected to the Internet and have a default mail utility i e Microsoft Office Outlook Outlook Express etc configured to use this option Register by phone Select this option to register by phone After clicking Next a page will display with phone numbers to dial Register later remind me Select this option if you do not wish to register now but would still like the wizard to appear the next time you r...

Page 70: ...paired together Additionally each Frequency output has an A and B output phase 4 Configure Frequency output 1 and Frequency output 2 content Daniel Liquid Ultrasonic Meters content is Uncorrected flow rate flow direction Channel B phase maximum frequency output Hertz and Full scale volumetric flow rate Select Next to continue to Meter Digital Outputs 5 Select the Meter Digital Output parameters fo...

Page 71: ...inimum and maximum inputs gage atmospheric pressure absolute or fixed pressure Click Next to continue to the Local Display page if View local display setup was selected on the Startup page 4 1 2 Display items The valid labels descriptions and units for the display items are shown below Table 4 1 Local display labels descriptions and valid units Local Display labels descriptions and units QFLOW Unc...

Page 72: ...ousand Cubic Meters TOTVL Forward uncorrected volume BBL Barrels GAL Gallons L Liters CM Cubic Meters MCM Thousand Cubic Meters TOTVL Reverse uncorrected volume BBL Barrels GAL Gallons L Liters CM Cubic Meters MCM Thousand Cubic Meters VEL Average flow velocity Ft S Feet per second M S Meters per second SOS Average sound velocity Ft S Feet per second M S Meters per second TEMP Flow condition tempe...

Page 73: ...rs MCM Thousand Cubic Meters FRQ2A Frequency channel 2A HZ Hertz FRQ2B Frequency channel 2B HZ Hertz KFCT2 Frequency 2 K factor BBL Barrels GAL Gallons L Liters CM Cubic Meters MCM Thousand Cubic Meters AO1 Analog Output 1 current MA Milliamperes AO2 Analog Output 2 current MA Milliamperes Note When connected to a meter with the optional local display reverse flow direction is indicated with a min...

Page 74: ...or the selected display items to be shown on the Local Display The default scroll delay setting is five seconds Click the spin box up or down arrow to increase or decrease the length of time an item displays Procedure 1 Select Finish to write the configuration settings to the meter 2 Save the meter configuration file collect a Maintenance log and Waveforms to document the As Left settings 4 2 Usin...

Page 75: ... menu 5 Next select HART from the Communication Protocol menu 6 Select AMS Device Manager for the Host System 7 Select the Host System Revision 11 5 8 Verify your search parameters are correct as shown below Figure 4 1 AMS Device Description search 9 Click Search Now 10 Click the Daniel Industries Liquid 3810 Series Rev 1 hyperlink The file download dialog displays Click the Save button to save th...

Page 76: ...le download Figure 4 3 AMS file download complete 12 Click Open or Open Folder to view the downloaded files 13 Establish power to the meter and wiring to Analog Input 1 for HART communication Configuration Installation manual May 2019 3 9000 760 76 3814 Liquid Ultrasonic Flow Meter ...

Page 77: ...5 Enter login credentials and click OK to launch the application 16 Click the Configure tab and then select Guided Setup Manual Setup or Alert Setup Figure 4 4 AMS Device Manager Installation manual Configuration 3 9000 760 May 2019 Installation manual 77 ...

Page 78: ...ttings for the meter The Guided Setup is a subset of the Manual Setup parameters Figure 4 6 AMS Device Manager Guided Setup Note Before writing configuration changes to your meter make sure you have saved the Configuration file and Maintenance log Configuration Installation manual May 2019 3 9000 760 78 3814 Liquid Ultrasonic Flow Meter ...

Page 79: ...a Click the Frequency Digital Outputs tab to configure Frequency Digital Output 1 2 and 3 Source and drive Mode Select the Source for each Frequency Digital output and select the desired drive Mode The Mode options are Open Collector which requires an external excitation voltage and pull up resistor or TTL mode which outputs a 0 5 VDC signal each Frequency output has an A and B output phase Note I...

Page 80: ... Ratio Signal strength mV and Noise mV c Click the Flow Totals tab to view the volume totals forward and reverse uncorrected volume d Click the All Variables tab to view a graphical display of the Primary Secondary Third and Fourth Variables Figure 4 7 AMS Device Manager Service Tools All Variables status indicators 8 Click OK to return to the Overview page 9 Enable the Write Protect switch on the...

Page 81: ...e Manager Manual Setup Use the Manual Setup wizard to configure the meter s parameters See Figure 4 4 and Figure 4 5 and from the AMS Device Manager Configure menu click Manual Setup Figure 4 9 AMS Device Manager Configure Manual Setup Installation manual Configuration 3 9000 760 May 2019 Installation manual 81 ...

Page 82: ... Setup pages a Click Apply after you enter the data to write the parameters to the meter 8 Click the Frequency and Digital Output 2 tab Follow the instructions in the AMS Device Manager Guided Setup Step 4c to configure the Frequency and Digital Output 2 parameters Click Apply after you enter the data to write the parameters to the meter 9 Click the Temperature tab Configure the input parameters i...

Page 83: ...0 Gating configuration parameter Edge gated active high Edge gated active low Figure 4 11 Gating configuration parameter Edge gated active low State gated active high Figure 4 12 Gating configuration parameter State gated active high State gated active low Installation manual Configuration 3 9000 760 May 2019 Installation manual 83 ...

Page 84: ...ck the Enable button a Enter the minimum reverse flow velocity above which to accumulate flow in the reverse direction for this alert Enter a positive value for the Reverse Flow Zero Cutoff Click the Next button to write the values to the meter Check for an error response If no error response is received click the Next button The Detect Reverse Flow enabled page displays Click the Next button to d...

Page 85: ...f an alert condition exists the alert type and description displays Recommended actions are listed to assist you in a resolution After you resolve the alert condition click the Acknowledge button to clear the alert Click Apply to write the changes to the meter If no alert condition is active click OK to close the device window Figure 4 15 AMS Device Manager Service Tools Alerts b If you change the...

Page 86: ...als and All Variables Figure 4 17 AMS Device Manager Service Tools d The Service Tools Flow Data page includes charts for flow and sound velocities The flow values flow direction average flow velocity and average sound velocity parameters are displayed for the connected device Configuration Installation manual May 2019 3 9000 760 86 3814 Liquid Ultrasonic Flow Meter ...

Page 87: ... or bad If a status is bad refer to the Service Tools Alerts page for recommended actions to resolve the alert condition Also refer to the Field Device Specification manual P N 3 9000 762 for Commands 48 and 140 details Important Alerts are triggered for Command 48 Additional device status and Command 140 detailed status information Alerts are grouped as Failed Fix Now Maintenance Fix Soon and Adv...

Page 88: ...alues to the meter c Click OK to navigate back to the Service Tools page 16 Click the Service Tools Zero Calibration tab See AMS Device Manager Guided Setup Step 7 to configure the zero flow parameters 17 After you have changed and written the configuration changes to the meter do the following a Enable the Write Protect switch on the CPU Module to protect the meter s configuration b Replace the e...

Page 89: ...on the One Emerson website https www emerson com documents automation manuals guides user s manual ams en 104978 pdf System wiring diagram drawing number DMC 004936 see Appendix A Power supply Procedure 1 Remove electrical power to the meter If installed remove the endcap security latches and seals and then remove the endcap 2 Refer to the Field Communicator Users Manual wiring diagrams and commis...

Page 90: ...eld Communicator until the green light blinks 8 Use the touch screen on the Field Communicator the keypad or use the stylus to navigate through the device menus 9 Refer to the Menu tree in Section D 1 1 of the Daniel HART Field Device Specification manual P N 3 9000 762 CHECK THIS REFERENCE for the device fast key sequences Included in the menu tree are Diagram Page 1 3810 Series Root Menu Overvie...

Page 91: ...meter For the integrity of the meter metrology and to prevent tampering with the transmitter electronics and transducer assemblies attach security latches on the end caps and install security wires on the Transmitter Electronics Enclosure end caps the Bracket Cover cap head screws See Sealing the Transmitter Electronics Enclosure and Base enclosure security seals Seal the conduit ports with sealin...

Page 92: ...Configuration Installation manual May 2019 3 9000 760 92 3814 Liquid Ultrasonic Flow Meter ...

Page 93: ...Meter drawings This appendix contains the following engineering drawing s for the ultrasonic meter DMC 004936 Daniel 3810 Series Liquid Ultrasonic Flow Meter System Wiring Diagram Installation manual Engineering Drawings 3 9000 760 May 2019 Installation manual 93 ...

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Page 98: ...Engineering Drawings Installation manual May 2019 3 9000 760 94 3814 Liquid Ultrasonic Flow Meter ...

Page 99: ... program to read write from to any location ethtool 3 1 ethtool GPL Ethernet settings tool for PCI Ethernet cards fake provides 1 0 5 fake provides GPL Fake provides to satisfy package dependencies gdb 6 6cs 1 gdb GPL Gdb GNU Source level debugger for C C kernel 2 6 37 6 kernel 2 6 37 mpc8313erd GPL Linux kernel core of the Linux operating system libpcap 0 8 3 1 libpcap BSD A system independent in...

Page 100: ...D minimal etc termcap needed by minicom etc u boot 1 3 0 1 u boot 1 3 0 mpc8313erdb GPL Universal Bootloader firmware ubi utils 1 4 2 1 ubi utils GPL Tools for maintaining Unsorted Block Image Device vsftpd 2 2 2 1 vsftpd GPL vsftpd Very Secure Ftp Daemon zlib 1 2 3 2 zlib zlib Distribution zlib compression utilities and libraries Follow the link below to the Daniel Liquid Ultrasonic Products GPL ...

Page 101: ...change the software or use pieces of it in new free programs and that you know you can do these things To protect your rights we need to make restrictions that forbid anyone to deny you these rights or to ask you to surrender the rights These restrictions translate to certain responsibilities for you if you distribute copies of the software or if you modify it For example if you distribute copies ...

Page 102: ...opy or copies of the Program or any portion of it thus forming a work based on the Program and copy and distribute such modifications or work under the terms of Section 1 above provided that you also meet all of these conditions a You must cause the modified files to carry prominent notices stating that you changed the files and the date of any change b You must cause any work that you distribute ...

Page 103: ... plus any associated interface definition files plus the scripts used to control compilation and installation of the executable However as a special exception the source code distributed need not include anything that is normally distributed in either source or binary form with the major components compiler kernel and so on of the operating system on which the executable runs unless that component...

Page 104: ...e or she is willing to distribute software through any other system and a licensee cannot impose that choice This section is intended to make thoroughly clear what is believed to be a consequence of the rest of this License 8 If the distribution and or use of the Program is restricted in certain countries either by patents or by copyrighted interfaces the original copyright holder who places the P...

Page 105: ...ake it free software which everyone can redistribute and change under these terms To do so attach the following notices to the program It is safest to attach them to the start of each source file to most effectively convey the exclusion of warranty and each file should have at least the copyright line and a pointer to where the full notice is found One line to give the program s name and a brief i...

Page 106: ...s of version 3 of the GNU General Public License supplemented by the additional permissions listed below 0 Additional Definitions As used herein this License refers to version 3 of the GNU Lesser General Public License and the GNU GPL refers to version 3 of the GNU General Public License The Library refers to a covered work governed by this License other than an Application or a Combined Work as d...

Page 107: ...f the GNU GPL and this license document 4 Combined Works You may convey a Combined Work under terms of your choice that taken together effectively do not restrict modification of the portions of the Library contained in the Combined Work and reverse engineering for debugging such modifications if you also do each of the following a Give prominent notice with each copy of the Combined Work that the...

Page 108: ...of the GNU Lesser General Public License from time to time Such new versions will be similar in spirit to the present version but may differ in detail to address new problems or concerns Each version is given a distinguishing version number If the Library as you received it specifies that a certain numbered version of the GNU Lesser General Public License or any later version applies to it you hav...

Page 109: ...GE B 1 4 M I T license For more details about the Open SourceTM MIT license or the Open Source Initiative follow the link below http www opensource org licenses mit license php The MIT License Copyright c year copyright holders Permission is hereby granted free of charge to any person obtaining a copy of this software and associated documentation files the Software to deal in the Software without ...

Page 110: ... 971 4 811 8100 Asia Pacific Singapore T 65 6777 8211 2019 Daniel Measurement and Control Inc All rights reserved Unauthorized duplication in whole or part is prohibited Printed in the USA Daniel Measurement and Control Inc Daniel is an Emerson Automation Solutions business unit The Daniel name and logo are trademarks of Daniel Industries Inc The Emerson logo is a trademark and service mark of Eme...

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