Emerson Copeland EazyCool ZX Series Application Manuallines Download Page 4

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C6.1.6/0117-1017/E

Evacuation ..................................................................................................................... 36

4.2

Charging procedure ....................................................................................................... 36

4.2.1

Refrigerant charging procedure ......................................................................... 36

4.2.2

Oil charging procedure ....................................................................................... 37

4.2.3

Oil separator ....................................................................................................... 37

4.3

Rotation direction of Scroll compressors ....................................................................... 37

4.4

Maximum compressor cycle .......................................................................................... 38

4.5

Checks before starting & during operation .................................................................... 38

Maintenance & repair ..................................................................................... 39

5.1

Replacing a compressor ................................................................................................ 39

5.2

Condenser fins ............................................................................................................... 39

5.3

Electrical connections .................................................................................................... 39

5.4

Routine leak testing ....................................................................................................... 40

5.5

Condenser fan(s) & motor(s) ......................................................................................... 40

Certification & approval ................................................................................. 40

Dismantling & disposal .................................................................................. 40

DISCLAIMER .............................................................................................................. 40

Appendix 1: Overview of the ZX unit components .................................................. 41

Appendix 2: Wiring diagram

– ZXME / ZXLE / ZXDE units (380-420V / 3Ph / 50 Hz) ..

......................................................................................................................... 42

Appendix 3: Wiring diagram

– ZXME / ZXLE units (230V / 1Ph / 50 Hz) ................. 43

Appendix 4: Parameter list level 1 (Pr1) ................................................................... 44

Appendix 5: Parameter list Level 1 & Level 2 (Pr1 & Pr2) ....................................... 45

Appendix 6: Alarm menu ........................................................................................... 63

Appendix 7: Additional features for customization ................................................. 68

Appendix 8: Temperature / resistance curve for B7 Sensor (customer option) .... 72

Appendix 9: List of tables and figures ..................................................................... 73

Summary of Contents for Copeland EazyCool ZX Series

Page 1: ...Copeland EazyCool Outdoor Condensing Units ZX Range Application Guidelines ...

Page 2: ...iagram for ZXME units 7 2 8 5 P I diagram for ZXLE units 8 2 8 6 P I diagram for ZXDE units 9 2 9 XCM25D Electronic controller Features 10 2 9 1 Description 10 2 9 2 Functionality 10 2 9 3 Main control safety features 11 2 9 4 Additional features for customization 12 2 10 XCM25D Electronic controller Programming 17 2 10 1 Programming the local display 18 2 10 2 Remote display CCM60 19 2 10 3 Singl...

Page 3: ...or protection 28 2 18 System pressure protection 28 2 18 1 High pressure safety switch 28 2 18 2 High pressure pressure relief valve 28 2 18 3 Low pressure safety switch Optional 28 2 19 Other inputs of the XCM25D controller 28 2 19 1 Customer supplied control room thermostat 28 2 19 2 Case temperature controller 28 2 19 3 Ambient temperature sensor 28 2 20 Output of the XCM25D controller Alarm ou...

Page 4: ...9 5 4 Routine leak testing 40 5 5 Condenser fan s motor s 40 6 Certification approval 40 7 Dismantling disposal 40 DISCLAIMER 40 Appendix 1 Overview of the ZX unit components 41 Appendix 2 Wiring diagram ZXME ZXLE ZXDE units 380 420V 3Ph 50 Hz 42 Appendix 3 Wiring diagram ZXME ZXLE units 230V 1Ph 50 Hz 43 Appendix 4 Parameter list level 1 Pr1 44 Appendix 5 Parameter list Level 1 Level 2 Pr1 Pr2 45...

Page 5: ......

Page 6: ...eu These instructions should be retained throughout the lifetime of both the compressor and the condensing unit You are strongly advised to follow these safety instructions 1 1 Icon explanation WARNING This icon indicates instructions to avoid personal injury and material damage CAUTION This icon indicates instructions to avoid property damage and possible personal injury High voltage This icon in...

Page 7: ...wn Ensure that other materials in the area of the compressor do not get in touch with it Lock and mark accessible sections CAUTION Overheating Bearing damage Do not operate compressors without refrigerant charge or without being connected to the system IMPORTANT Transit damage Compressor malfunction Use original packaging Avoid collisions and tilting The contractor is responsible for the installat...

Page 8: ...se level and energy consumption significantly This combined with Copeland scroll technology allows for high efficiency operation For the rated cooling capacity rated power input and rated COP value please refer to Copeland brand products Select software at www emersonclimate eu These guidelines meet the requirements of Regulation 2015 1095 Annex V section 2 a with regard to product information nam...

Page 9: ... R513A is only allowed for compressors which are approved for these refrigerants Contact your local Application Engineering representative for any further information NOTE ZXDE ZXLE units are equipped with an oil separator This separator is pre charged with 0 5 liter of oil 2 6 2 Application limits For application envelopes please refer to the compressor application envelopes which can be found in...

Page 10: ...ut W Medium temperature Low temperature Standard Digital ZXME020E ZXLE020E 1 830 450 220 240V 1 Ph 50 Hz 123 ZXME025E ZXLE025E ZXME030E ZXDE030E ZXLE030E ZXME040E ZXLE040E ZXDE040E 2 246 ZXME050E ZXDE050E ZXLE050E ZXME060E ZXDE060E ZXLE060E ZXME075E ZXDE075E ZXLE075E Table 4 Condenser fans technical data 2 8 3 Housing ZX condensing units with BOM 304 454 have additional housing features Controller...

Page 11: ...6 C6 1 6 0117 1017 E Figure 2 ZX unit housing ...

Page 12: ...alve liquid line PSL S2 Adjustable low pressure switch not factory mounted System safety option PSH S1 Non adjustable high pressure switch System safety PTL B1 Suction pressure sensor low pressure Compressor setpoint P1P PTH B2 Pressure sensor high pressure Fan speed control P2P TT1 B3 Discharge temperature sensor Compressor safety P3t TT2 B6 Ambient temperature sensor Additional functions P6t Tab...

Page 13: ...Oil separator Pre charged with 0 5 L 3 Check valve 4 M2 Condenser with 1 or 2 fans 5 Liquid receiver with service valve 6 Plate heat exchanger for enhanced vapour injection EVI 7 Y1 Expansion device for enhanced vapour injection EVI 8 Filter drier sight glass combination 9 Service valve liquid line 10 Service valve suction line 11 Liquid separator PSL S2 Adjustable low pressure switch not factory ...

Page 14: ...valve 5 Filter drier sight glass combination 6 Service valve liquid line 7 Service valve suction line PSL S2 Adjustable low pressure switch not factory mounted System safety option PSH S1 Non adjustable high pressure switch System safety PTL B1 Suction pressure sensor low pressure Compressor setpoint P1P PTH B2 Pressure sensor high pressure Fan speed control P2P TT1 B3 Discharge temperature sensor...

Page 15: ...power 24V AC 15 20 Voltage sensing capabilities Single phase 100 120 200 240V AC 10 Voltage sensing capabilities Three phase 200 240 380 460 575V AC 10 The units of measure are selectable The factory default unit is bar always considered relative for pressure and C for temperature Figure 6 Electronic controller 2 9 2 Functionality The controller allows for easy commissioning by the technician with...

Page 16: ...line of the Scroll compressor to reduce discharge temperatures generated when the unit operates at increasing compression ratios The electronic controller reacts automatically to a thermistor which is attached to the discharge line on all ZXME units The controller converts this signal for the linear stepper motor driving the liquid injection valve to a position that enables the compressor to conti...

Page 17: ...rements like pump down The compressor envelopes published in Select must be respected at all times In case of controller breakdown the low pressure switch could be used for emergency operation rewiring required A crankcase heater is directly connected to the controller The crankcase heater will be energized when the ambient sensor is below a given value 10 C and the compressor has been off for a p...

Page 18: ...lenoid valve function is not available on ZXDE units Digital output Specifications DO1 DO2 and DO3 Relay SPDT 16A 250V AC DO3 Relay SPST 8A 250V AC DO4 and DO5 Relay SPST 5A 250V AC Table 9 Digital output specifications Temperature control by means of an external room thermostat not available on ZXDE units The temperature of a cold room or cooling cabinet can be controlled by means of an external ...

Page 19: ...ppendix 8 The probe can be located in the evaporator or in the room The location of the probe has to be considered for the configuration of the P7C A19 setting Based on the value provided by the B7 temperature sensor the compressor will be switched on and off according to the following graphics Figure 9 External temperature sensor Functionality The following parameters need to be changed to contro...

Page 20: ...uild up sufficient condensing pressure At low ambient conditions the compressor will need to run for a minimum period of time to allow the system pressures to stabilize If the unit operates below a defined ambient temperature ambient temp C12 or if the ambient sensor has failed the compressor should run for a set period of time C14 when it is started based on a low suction reading The unit will be...

Page 21: ...re setpoint 2 it Case temperature value 3 rt Standard operation G25 Maximum display delay after defrost 0 minute 0 to 255 minutes G26 Drip time 1 minute 0 to 120 minutes G27 Defrost at power on 0 NO Avoids defrost after initial power up If YES the controller will decide on defrost related parameters if a defrost sequence is required after initial start up G28 Workday defrost start 1 00 00 00 00 23...

Page 22: ...splay shows G02 parameter value Case temperature setpoint G24 it 2 Display shows display case temperature value G24 rt 3 Display will stay in standard operation G42 parameter Evaporator fans function G42 cn 0 Will switch On and Off with the compressor Off during defrost G42 On 1 Fans On even if the compressor is off Off during defrost o After defrost there is a timed fan delay allowing for drip ti...

Page 23: ...t On Evaporator fans Liquid line solenoid valve On Table 14 LED functions description NOTE By default the local display will show the value of the suction pressure during operation This can be changed by choosing another value for parameter B03 Remote Display visualization Setting for B03 Value shown on the display Comments 0 P1 value Suction pressure 1 P2 value Mid coil temperature condenser 2 P3...

Page 24: ...re 11 Remote display front panel mounting The remote display is a proprietary bus of communication for Dixell HMI x rep CCM60 interfaces There are two connection terminals on the back of the remote display and NOTE Emerson recommends to use a shielded cable twisted pair 2 x 0 5mm The device must be connected to the VNR terminal on the unit controller according to the polarity Figure 12 shows the V...

Page 25: ...ovides 2 programming levels Pr1 with direct access Pr2 protected with a password intended for experts 2 10 5 How to program the parameters Pr1 and Pr2 Access pre program level Press simultaneously for about 3 seconds to access the pre programming level The message rtC real time clock appears Access program level or Press the Up or Down key until the message Par appears Access Pr1 Press the SET but...

Page 26: ...sure P3t Temperature value of the P3 probe discharge line temperature P4t Temperature value of the P4 probe vapour in only for ZXLE P5t Temperature value of the P5 probe vapour out only for ZXLE P6t Temperature value of the P6 probe ambient temperature P7t Temperature value of the P7 probe free SH Value of superheat nA not available oPP Percentage of step valve opening LInJ Status of the liquid li...

Page 27: ...ontroller interruption of power supply is required Parameter Description Unit Factory settings Comments C01 Compressor cut in pressure setpoint bar 4 0 Not used for Digital ZXDE C02 Compressor cut out pressure setpoint bar 2 0 Not used for Digital ZXDE C07 Refrigerant selection for regulation R404A R22 R407A R407F R507 R448A R449A R134a R407C C16 Digital compressor setpoint bar 3 3 Not used for ZX...

Page 28: ...ure Compressor damage Never operate the system below atmospheric pressure There is a risk of malfunction of the controller in deep vacuum operation which can cause compressor damage Pump down functionality is provided by the XCM25D controller for ZXME and ZXLE units only It is not released for Digital units ZXDE NOTE Depending on the compressor and or system design an increase of suction pressure ...

Page 29: ...down function NOTE The values in the table show the lowest suction temperatures pressures in the envelopes Depending on the condensing temperature in the real system it might be required to adjust increase the cut out value according to the approved envelope published in Select 2 14 3 Pump down with room thermostat not available on ZXDE units Configure parameter C05 Compressor regulation probe sel...

Page 30: ...er G02 Adjust the temperature range by means of positive differential value G03 If the temperature increases and reaches setpoint plus differential the liquid line solenoid output relay will energize the coil to open the valve The compressor will be controlled by suction pressure The temperature value is to be set between two parameters G04 and G05 In case of fault in the thermostat probe the open...

Page 31: ... part of the standard delivery to save the factory settings at initial power up The same hot key can also be used to save user settings By means of a special programming software Emerson Wizmate and corresponding hardware Emerson Prog Tool the user can preprogram hot keys copy hot keys change parameter levels compare parameter lists For further information please visit our website at www emersoncl...

Page 32: ...the section will be entered The alarm list section is active Enter section list Press SET to confirm The following list will be available to select the proper network function Select active alarm code from list or Scroll the list of active alarms by alarm number letter number A01 A50 Press to see the alarm name or code Press to see the next active alarm Select the alarm to see the detailed rtC inf...

Page 33: ...the electronic controller registers the switching action of the adjustable low pressure switch which will open in the event of an abnormally low suction pressure The unit will stop then restart automatically after a 3 minute delay and when the unit reaches the cut in pressure level The unit is always equipped with a suction pressure transmitter which also takes care for protection against vacuum o...

Page 34: ...ockouts Warnings will be shown only on the controller display 2 21 Dimensions in mm The figures hereafter show the overall physical dimensions of the ZX condensing units Figure 17 Dimensions of models ZXME020E to ZXME040E ZXDE030E and ZXLE020E to ZXLE040E single fan units Figure 18 Dimensions of models ZXME050E to ZXME075E ZXDE040E to ZXDE075E and ZXLE050E to ZXLE075E dual fan units Safety instruc...

Page 35: ...lar basis 3 1 Condensing unit handling 3 1 1 Transport and storage WARNING Risk of collapse Personal injuries Move condensing unit only with appropriate mechanical or handling equipment according to weight Keep in the upright position Stack pallets on top of each other when not exceeding 300 kg Do not stack single boxes on top of each other Keep the packaging dry at all times Figure 19 Transport a...

Page 36: ...or Rated current A ZXME Medium temperature units single phase PFJ ZXME020E PFJ 58 0 13 3 ZXME025E PFJ 61 0 12 9 ZXME030E PFJ 82 0 16 9 ZXME040E PFJ 114 0 24 0 ZXME Medium temperature units three phase TFD ZXME020E TFD 26 0 5 4 ZXME030E TFD 40 0 7 7 ZXME040E TFD 49 3 10 8 ZXME050E TFD 65 5 13 8 ZXME060E TFD 74 0 14 1 ZXME075E TFD 101 0 15 0 ZXDE Medium temperature Digital units three phase TFD ZXDE...

Page 37: ...0E TFD 3 Fuse 10 38 12A 3200810 ZXME050E to ZXME075E TFD ZXLE050E to ZXLE075E TFD ZXDE075E TFD 3 Fuse 10 38 16A 3200821 ZXME020E to ZXME030E PFJ ZXLE020E to ZXLE030E PFJ 1 Fuse 10 38 20A 3200832 ZXME040E PFJ 1 Fuse 10 38 25A 3200843 Table 28 Main fuses sizes and range 3 3 Refrigeration piping connections 3 3 1 Refrigeration piping installation WARNING High pressure Risk of personal injury The unit...

Page 38: ... Use large radius bends and avoid trapping of oil and refrigerant This is particularly important for the suction line The suction line should ideally slope gently towards the unit Recommendation slope is 1 200 to 1 250 Upper and lower oil traps double risers and reduced pipe diameters may be required for suction lines where long vertical risers cannot be avoided All pipes should be adequately supp...

Page 39: ...nimal As with any brazed joint overheating may be detrimental to the final result To disconnect Heat joint areas 2 and 3 slowly and uniformly until solder softens and tube can be pulled out of the fitting To reconnect See procedure above 3 4 Location fixings IMPORTANT Dust and dirt contamination Unit lifetime reduction The unit should always be installed in a location that ensures clean air flow E...

Page 40: ...ng brackets are not part of the standard delivery Another factor to consider in finding a good installation site is the direction of the prevailing wind For example if the air leaving the condenser faces the prevailing wind the air flow through the condenser can be impeded causing high condensing temperatures and ultimately resulting in reducing the life of the unit A baffle is a remedy for this s...

Page 41: ...ture builds up very quickly in the scrolls if this is not done Service valve closed Compressor damage Do not charge the unit with vapour gas The suction service valve must not be fully closed at any time when the compressor is running To do so would cause damage to the compressor in the same manner as explained above This valve is provided for ease of connection and for the fitting of service gaug...

Page 42: ...nd EazyCool ZX condensing units are pre charged with oil After commissioning the oil level should be checked and topped up if necessary NOTE The oil level should be approximately halfway up the sight glass Emerson recommends charging the oil with one of the following oil types Emkarate RL 32 3MAF Mobil EAL Arctic 22 CC Charging is done through the Schraeder valve located on the suction valve 4 2 3...

Page 43: ...ng operation IMPORTANT Liquid valves not fully opened Liquid trap Both valves should be fully opened on the liquid line in order to prevent liquid trapping Check that all valves are fully opened Set the essential parameters of the electronic controller in the programing level 1 refrigerant type compressor cut out in settings ZXDE only fan setpoint according to the required application We recommend...

Page 44: ...ightly with a proper fin comb NOTE In order to meet the requirements of the Ecodesign Directive 2009 125 EC with regard to efficient system operation ensure the heat exchangers remain clean at all times Condenser fins become dirty over time as ambient air is induced to the condenser Dirty coil surfaces result in high condensing temperatures and poor unit performance Regular cleaning is recommended...

Page 45: ... Sound Engineering Practice The condensing units and their components are CE marked as far as required and thereby establish conformity with the relevant directives Conformity Declarations for components are available as far as required The Manufacturer s Declaration of Incorporation has to be respected when incorporating these products into a machine 7 Dismantling disposal Removing oil and refrig...

Page 46: ...LE050E ZXLE060E Y1 Stepper valve EVI Y1 Stepper valve liquid Y2 DGS solenoid valve E1 Crankcase heater S1 High pressure switch S2 Low pressure switch S3 Room thermostat optional B1 Pressure transducer suction B2 Pressure transducer discharge B3 DLT NTC discharge B4 EVI vapour in sensor NTC B5 EVI vapour out sensor NTC B6 Ambient temperature sensor NTC B7 Temperature sensor optional Table 30 Overvi...

Page 47: ...C6 1 6 0117 1017 E 42 Appendix 2 Wiring diagram ZXME ZXLE ZXDE units 380 420V 3Ph 50 Hz Figure 27 Wiring diagram 3 Phase motor ...

Page 48: ...C6 1 6 0117 1017 E 43 Appendix 3 Wiring diagram ZXME ZXLE units 230V 1Ph 50 Hz Figure 28 Wiring diagram 1 Phase motor ...

Page 49: ...al compressor setpoint LS to US C03 to C04 L1 N V N V C17 Proportional band for compressor regulation 0 1 to 9 9 bar 0 1 to 99 9 PSI 1 to 999 KPA 0 1 C to 25 5 C L1 N V N V C21 Cycle time for digital compressor 10 to 40 sec L1 N V N V C24 Minimum capacity for digital compressor 0 to PMA 0 to C25 L1 N V N V C25 Maximum capacity for digital compressor PMi to 100 C24 to 100 L1 N V N V D29 Low pressur...

Page 50: ...2 L2 A06 Probe P2 configuration Not used 0 NU Mid coil temperature NTC10K 1 MCT Mid coil pressure 0 5V 2 MCP Mid coil pressure 0 5V L2 L2 L2 A07 Start of scaling for probe 2 0 5V 1 5 bar to P2E 21 PSI to P2E NTC10K 40 C to P2E 0 L2 L2 L2 A08 End of scaling for probe 2 0 5V P2i to 99 9 bar P2i to 999 PSI NTC10K P2i to 110 C 35 L2 L2 L2 A09 Probe P2 calibration 0 5V 12 0 to 12 0 bar 12 0 to 12 0 PSI...

Page 51: ... line temp 7 SLT Coil temp 8 COT Ambient temp NTC10K L2 L2 L2 A18 Probe P6 calibration 12 C to 12 C 0 0 L2 L2 L2 A19 Probe P7 configuration Not used 0 NU Ambient temp NTC10K 1 AMT Thermostat temp NTC10K 2 TMT Vapour inlet temp NTC10K 3 UIT Vapour outlet temp NTC10K 4 UOT Evaporator temp NTC10K 5 EPT Liquid temp NTC10K 6 LLT Suction line temp 7 SLT Coil temp 8 COT Not used L2 L2 L2 A20 Probe P7 cal...

Page 52: ... 07A R407F 6 07F R448A 7 48A R449A 8 49A R404A L1 L1 L1 C08 Setpoint offset NU 0 NU Small offset 1 SOF Medium offset 2 MOF Large offset 3 LOF LAO 4 FOF Not used L2 L2 L2 C09 Ambient temperature operation setpoint 40 C to 110 C 20 L2 L2 L2 C10 Pressure Temperature operation for ambient differential 0 0 to 9 9 bar 0 0 PSI to 99 9 PSI 0 0 C to 25 5 C 1 L2 L2 L2 C11 Ambient temperature recover differe...

Page 53: ...YES Enable N V N V N V C29 R507 Enable function Disable 0 NO Enable 1 YES Enable N V N V N V C30 R134a Enable function Disable 0 NO Enable 1 YES Enable N V N V N V C31 R22 Enable function Disable 0 NO Enable 1 YES Enable N V N V N V C32 R407C Enable function Disable 0 NO Enable 1 YES Enable N V N V N V C33 R407A Enable function Disable 0 NO Enable 1 YES Enable N V N V N V C34 R407F Enable function...

Page 54: ...5 7 L2 L2 L2 D16 Bump start enable No 0 NO Yes 1 YES NO N V N V N V D17 Bump start ambient threshold 40 C to 110 C 0 N V N V N V D18 Compressor stop time for next bump start 0 hour to 23 hours and 50 minutes 1 hour N V N V N V D19 Compressor on time during bump function 1 to 15 sec 2 N V N V N V D20 Compressor off time during bump function 1 to 15 sec 15 N V N V N V D21 Number of cycles during bum...

Page 55: ...4 High setpoint for condenser fan map 1 for R404 LT1 to 110 C 30 N V N V N V E05 High suction pressure point for condenser fan map 1 for R404A R507 LP1 to 99 9 bar LP1 to 999 PSI 7 2 N V N V N V E06 Low setpoint for condenser fan map 2 for R134 40 C to HT2 25 N V N V N V E07 Lower suction pressure point for condenser fan map 2 for R404 1 5 bar to HP2 21 PSI to HP2 2 5 N V N V N V E08 High setpoint...

Page 56: ...p 6 for R407F 1 5 bar to HP6 21 PSI to HP6 1 7 N V N V N V E24 High setpoint for condenser fan map 6 for R407F LT6 to 110 C 38 N V N V N V E25 High suction pressure point for condenser fan map 6 for R407F LP6 to 99 9 bar LP6 to 999 PSI 6 3 N V N V N V E26 Low setpoint for condenser fan map 7 for R448A 40 C to HT7 10 N V N V N V E27 Low suction pressure point for condenser fan map 7 for R448A 1 5 b...

Page 57: ...ifferential 40 C to 180 C 120 L2 L2 L2 E45 Minimum fan motor speed 0 to 100 40 N V N V N V E46 Regulation band of variable fan 0 1 C to 25 5 C 10 L1 L1 L1 E47 Integration time for fan 0 to 999 sec 500 L2 L2 L2 E48 Fan full speed duration at fan start up 0 to 255 sec 0 L2 L2 L2 E49 Fan minimum on time 0 to 255 sec 5 L2 L2 L2 E50 Fan minimum off time 0 to 255 sec 10 L2 L2 L2 E51 Fixed condenser fan ...

Page 58: ...d coil limp along for DLT failure Valve opening 2 LE3 to LE1 80 N V L2 N V F11 Mid coil limp along for DLT failure Valve opening 3 LE4 to LE2 60 N V L2 N V F12 Mid coil limp along for DLT failure Valve opening 4 LE5 to LE3 35 N V L2 N V F13 Mid coil limp along for DLT failure Valve opening 5 0 to LE4 15 N V L2 N V F14 Ambient limp along for DLT and mid coil failure Temperature 1 MA2 to 110 C 30 N ...

Page 59: ...apour inlet and the vapour outlet temperature for R407A 0 0 to 25 5 C 13 N V N V L2 F34 Differential between the vapour inlet and the vapour outlet temperature for R407F 0 0 to 25 5 C 13 N V N V L2 F35 Differential between the vapour inlet and the vapour outlet temperature for R448A 0 0 to 25 5 C 13 N V N V L2 F36 Differential between the vapour inlet and the vapour outlet temperature for R449A 0 ...

Page 60: ...be failure limp along off time 0 to 255 min 1 L2 L2 L2 G08 Compressor and fan status when open door no normal operation Fn Fans off cP Compressor off Fc Compr fans off no 0 NO Fn 1 FAN cP 2 CPR Fc 3 F C NO L2 L2 L2 G09 Regulation with open door No 0 NO Yes 1 YES YES L2 L2 L2 G10 Liquid vapour injection switch based on SH activation No 0 NO Yes 1 YES YES L2 L2 L2 G11 Maximum pump down time 0 to 255...

Page 61: ...rt Display in standard operation dEF 0 DEF Set 1 SET it 2 IT rt 3 RT dEF L2 L2 L2 G25 Maximum display delay after defrost 0 to 255 min 0 L2 L2 L2 G26 Drip time 0 to 120 min 1 L2 L2 L2 G27 Defrost at power on No 0 NO Yes 1 YES NO L2 L2 L2 G28 Workday defrost start 1 00 00 23 50 nu 0 00 L2 L2 L2 G29 Workday defrost start 2 00 00 23 50 nu 4 00 L2 L2 L2 G30 Workday defrost start 3 00 00 23 50 nu 8 00 ...

Page 62: ...ff time 0 to 255 min 1 L2 L2 L2 G47 Room probe selection for evaporator fan management NU 0 NU Mid coil temperature 1 MCT Discharge line temperature 2 DLT Ambient temperature 3 AMT Thermostat temperature 4 TMT Not used L2 L2 L2 G48 Maximum case temperature alarm threshold G49 to 110 C 10 L2 L2 L2 G49 Minimum case temperature alarm threshold 40 C to G48 25 L2 L2 L2 G50 Case temperature alarm restar...

Page 63: ...800V 480 N V N V N V H15 Over or under voltage minimum time 0 to 255 sec 60 L2 L2 L2 H16 Compressor minimum off time because of voltage error 0 to 255 min 3 L2 L2 L2 H17 Number of compressor trips before lockout because of voltage 0 to 15 5 L2 L2 L2 H18 Adjustable under average voltage percentage 0 to 100 90 L2 L2 L2 H19 Generate warning or shut down compressor when phase imbalance 0 Generate warn...

Page 64: ...eps close open in case of MOP LOP 0 to SH1 steps 20 L2 N V N V M01 Max step valve SH2 to 800 steps 250 L2 L2 L2 M02 Min step valve 0 to SH1 steps 0 L2 L2 L2 M03 Extra steps of valve close 0 to 100 steps 20 L2 L2 L2 M04 Relax steps 0 to 100 steps 0 L2 L2 L2 M05 Step rate 10 to 100 steps 35 L2 L2 L2 M06 Regulation of the valve 0 automatic 1 manual Automatic 0 AUT Manual 1 MAN Automatic L2 L2 L2 M07 ...

Page 65: ...hysteresis in energy saving mode 0 0 C to 25 5 C 0 L2 L2 L2 R01 Digital input 1 function Not used 0 NU Suction pressure switch 1 SUS Thermostat input 2 DEF High pressure input 3 HP Low pressure input 4 LP Door switch 5 DOR Energy saving enable 6 ES On Off 7 ONF Not used L2 L2 L2 R02 Digital input 1 polarity oP 0 CL 1 CL L2 L2 L2 R03 Activation delay for digital input 1 0 to 255 min 0 L2 L2 L2 R04 ...

Page 66: ... CPR Condenser fan 1 3 CF1 Condenser fan 2 4 CF2 Evaporator fan 5 EPF Defrost 6 DEF Liquid line solenoid 7 LLS Crankcase heater 8 HTR Alarm 9 ALM Light 10 LIG Crankcase heater L2 L2 L2 S05 Relay output 2 configuration Not used L2 L2 L2 S06 Relay output 3 configuration Digital Scroll compressor L2 L2 L2 S07 Relay output 4 configuration Not used L2 L2 L2 S08 Relay output 5 configuration Alarm L2 L2 ...

Page 67: ... sec 3 N V N V N V T06 P1 visualization 0 to 999 L2 L2 L2 T07 P2 visualization 0 to 999 L2 L2 L2 T08 P3 visualization 0 to 999 L2 L2 L2 T09 P4 visualization 0 to 999 L2 L2 L2 T10 P5 visualization 0 to 999 L2 L2 L2 T11 P6 visualization 0 to 999 L2 L2 L2 T12 P7 visualization 0 to 999 L2 L2 L2 T13 Firmware release day 1 31 L2 L2 L2 T14 Firmware release month 1 12 L2 L2 L2 T15 Firmware release year 0 ...

Page 68: ...m Probe failure or out of range PHE superheat control is disabled ZXLE ZXME units Automatically as soon as the probe restarts working E06 AI6 error Probe 6 ambient temperature sensor failure alarm Probe failure or out of range The functions related to probe 6 ambient sensor are disabled Automatically as soon as the probe restarts working E07 AI7 error Probe failure or out of range E08 Battery erro...

Page 69: ... than H09 setting The compressor will trip Automatically H08 delay time out If the current is within the limits but the controller still shows the error message set parameter H06 to No L23 Over current lockout Over current happened for H11 times within one hour The compressor will lock out if H11 equal to 0 no compressor lockout Hold start button for 5 sec or manual power off and on if H11 equal t...

Page 70: ...ge lockout Over voltage happened for H17 times within one hour The compressor will lock out if H17 equal to 0 no compressor lockout Hold start button for 5 sec or manual power off and on if H17 equal to 0 compressor automatically starts when voltage is back within acceptable range and H16 delay time out If the voltage corresponds to the required voltage but the controller still shows the error mes...

Page 71: ... line temperature is lower than D23 setting and D25 delay time out E45 High condenser pressure alarm Not used E46 High condenser temperature alarm Condenser temperature larger than E58 for E59 minutes The compressor is activated according to E60 Automatically as soon as condenser temperature is lower than E61 E47 EXV full open in EVI EXV full open for F40 minutes Warning signal only Automatically ...

Page 72: ...atic see Action E67 E79 Reserved E80 rtC warning date error HW problem in the board Disable the rtC or change the board E81 rtF warning communication error HW problem in the board Disable the rtC or change the board E82 Probe configuration error E83 DI configuration error E84 Compressor configuration error E85 Injection probe configuration error Injection EXV output mode is selected but no relevan...

Page 73: ...ction SuP Suction pressure probe CSt Case temperature G01 Case temperature probe selection nu Not used tnt Thermostat temperature G02 Cut out temperature 2 C Adjust to application requirements G03 Positive differential defines upper cut in temperature 1K Adjust to application requirements Pump down with room thermostat not available on ZXDE units System restart is required Parameter Parameter desc...

Page 74: ...setpoint 2 bar rel Adjust to application requirements G02 Cut out temperature 2 C Adjust to application requirements G03 Positive differential defines upper cut in temperature 1K Adjust to application requirements Defrost with time intervals System restart is required Parameter Parameter description Factory setting Required setting A19 Probe 7 configuration nu Not used EPt Evaporator temperature G...

Page 75: ...t with evaporator fan System restart is required Parameter Parameter description Factory setting Required setting A19 Probe 7 configuration nu Not used EPt Evaporator temperature G12 Defrost probe selection nu Not used EPt Evaporator temperature G23 Defrost interval mode nu Not used In By time G18 G42 Fans operating mode Cn Oy S05 Relay output 2 nu Not used EPF Evaporator fan G18 Interval between ...

Page 76: ...ion requirements System EXV System restart is required Parameter Parameter description Factory setting Required setting A19 Probe 7 configuration nu Not used SLt Suction line temp L02 Set of superheating 5 7 S11 EXV configuration uin or Lin SHt System superheat Door switch System restart is required Parameter Parameter description Factory setting Required setting G08 Compressor and fan status with...

Page 77: ...6 1 870 105 0 858 39 178 3 10 42 45 19 12 56 48 4 444 77 1 817 106 0 836 38 168 9 9 40 56 20 12 09 49 4 300 78 1 766 107 0 816 37 160 1 8 38 76 21 11 63 50 4 161 79 1 716 108 0 796 36 151 8 7 37 05 22 11 20 51 4 026 80 1 669 109 0 777 35 144 0 6 35 43 23 10 78 52 3 897 81 1 622 110 0 758 34 136 6 5 33 89 24 10 38 53 3 772 82 1 577 111 0 740 33 129 7 4 32 43 25 10 00 54 3 652 83 1 534 112 0 722 32 ...

Page 78: ...iption 18 Table 15 Display visualisation 18 Table 16 Single commands 20 Table 17 Double commands 20 Table 18 Programming level 1 parameters 20 Table 19 Fast access menu 21 Table 20 Parameters in programming level Pr1 22 Table 21 Minimum cut out value for pump down 24 Table 22 Pump down 1 24 Table 23 Pump down 2 24 Table 24 Internal pump down with temperature sensor 25 Table 25 How to check the ala...

Page 79: ...onality with temperature sensor 25 Figure 15 Emerson Hot Key 26 Figure 16 Location of Hot Key plug connection 26 Figure 17 Dimensions of models ZXME020E to ZXME040E ZXDE030E and ZXLE020E to ZXLE040E single fan units 29 Figure 18 Dimensions of models ZXME050E to ZXME075E ZXDE040E to ZXDE075E and ZXLE050E to ZXLE075E dual fan units 29 Figure 19 Transport and storage 30 Figure 20 Replacement of the f...

Page 80: ...ORWAY FINLAND Pascalstr 65 DE 52076 Aachen Tel 49 2408 929 0 Fax 49 2408 929 525 nordic sales emerson com FRANCE GREECE MAGHREB 8 Allée du Moulin Berger FR 69134 Ecully Cédex Technoparc CS 90220 Tel 33 4 78 66 85 70 Fax 33 4 78 66 85 71 mediterranean sales emerson com EASTERN EUROPE TURKEY Pascalstr 65 DE 52076 Aachen Tel 49 2408 929 0 Fax 49 2408 929 525 easterneurope sales emerson com ROMANIA Te...

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