Process Characteristics Defined 64
Process Limits 4,62
Data from Process Characteristics 66
Bad Limits 66
Suspect Limits 67
Process Characteristics Defined 64
Process Parameters 4
Process Setup
Advanced Process Settings 61
Advanced Servo Settings 61
Afterburst 60
Dynamic Hold Method 58
Initiate Mode 51
Primary Weld Method 56
Static Hold Method 59
Travel Limit 51
Trigger Type 52
Weld Amplitude 60
Weld Profile 57
Process Utilities 69
Base Units 72
Copy Setup 71
Date 72
Date Format 72
Erase Setup 72
Language 72
Notes 73
Part Count Settings 72
Setup Control 69
Welder Name 69
Time 72
Pulse Width Modulation 4
Q
Quick Start 99
Step 1 - Read the Software User's Manual 99
Step 2 - Select Unused Setup 99
Step 3 - Navigate to the Process Settings Tab 100
Step 4 - Set Cycle Initiation Mode 100
Step 5 - Specify Trigger Settings 101
Step 6 - Program Sensing Speed 102
Step 7 - Program Sensing Start Position 102
Step 8 - Teach Start Sensing Position 103
Step 9 - Program Weld Characteristics 104
Step 10 - Enable Melt Detect 105
Step 11 - Specify Weld Motion 105
Step 12 - Set Ultrasound Amplitude 108,110
Step 13 - Post Weld Settings 107
Step 14 - Test the Acoustic Stack 108
Step 15 - Specify Process Limits Behavior 109
Step 16 - Run Weld Cycle 110
Step 17 - View Weld Results 110
R
Ramp Down Time 80
Ramp Up Time 80
Real Time Data 85
Rear Panel Expansion Slot 4
Rear Panel Layout Overview 16
Recheck Connections 36
Regulatory Agency Compliance 144
Remote User Request for Control 92
Remote User Timeout 88
Restore Advance Process Defaults 80
Restore Factory Defaults 83
Restore System I/O Defaults 77
RFI Grounding 25
RS-232 Port, J10 128
RS-232 Serial Configuration Port 4
S
Scan Stack 79
Screen Basics 43
Secondary Weld Method 56
Security 88
After Passwords are Enabled 91
Remote User Timeout 88
Using Security 89
Select Unused Setup 99
Sensing Speed 54
Sensing Start Position 54
Sequencing Notes 153
Serial Headers 75
Serial Limit Indicators 75
Serial Port 74
Servo Diagnostics 82
Servo Systems
Unique Features 111
Setup Control 69
Set-up Guidelines 93
Setup Identification 44
Setup Switching 111
Software Support Features 97
Help System 98
Top Menu Bar 98
Using the F1 Key 98
Quick Start 99
Specifications 135
AC Power Requirements 141
Dimensions 140
Generator Layout Drawings 137
Interpreting the Model Number 143
iQ Generator Dimensions 140
iQ Generator Weights 140
Layout - High Power iQ Generator 139
P
Continued
Page 170
iQ Series
Ultrasonic Generator/Power Supply, Servo Systems, ES User’s Manual
Dukane Manual Part No. 403-587-00