8-1
8. LH. CRANKCASE
/CONTINUOUSLY VARIABLE TRANSMISSION
SERVICE INFORMATION
GENERAL SAFETY
●
Do not allow oil to contact the drive belt or the pulley face. The transmission rate of driving force is reduced with oil
contact.
●
Do not operate starter motor while the LH. crank case front cover is removed.
●
Take precautions not ot apply the grease oil to the movable drive face or weight roller.
SPECIFICATIONS
8
SERVICE INFORMATION
···
8-1
TROUBLESHOOTING
· · · ·
8-1
LH. CRANK CASE COVER
· ·
8-2
DRIVE BELT
· · · · · · ·
8-3
ITEM
STANDARD
SERVICE LIMIT
MOVABLE DRIVE FACE BUSHING INNER DIAMETER
24.000-24.013mm
24.05mm
DRIVE FACE BOSS OUTER DIAMETER
23.980-23.993mm
23.96mm
DRIVE BELT WIDTH
22mm
20.5mm
WEIGHT ROLLER OUTER DIAMETER
19.95-20.02mm
19.50mm
CLUTCH OUTER AND INNER DIAMETER
125.0-125.2mm
125.5mm
DRIVEN FACE SPRING PLAY
140mm
135mm
DRIVEN FACE OUTER DIAMETER
33.965-33.985mm
33.785mm
DRIVEN FACE INNER DIAMETER
34.000-34.025mm
34.060mm
TROUBLESHOOTING
Engine starts but motorcycle does not work.
●
Drive belt worn.
●
Ramp plate damaged.
●
Clutch shoe worn or damaged.
●
Movable driven face spring cut.
Engine stops, or the vehicle runs suddenly,
after starting.
●
Clutch shoe spring cut.
Vehicle unable to run at the maximum speed,
or lack of output
●
Drive belt worn.
●
Defective movable driven face spring.
●
Weight roller worn.
●
Pulley face contaminated.
MOVABLE DRIVE FACE
····
8-5
CLUTCH/DRIVEN PULLEY ASSEMBLY
··
8-8
DRIVEN FACE INSPECTION
·
8-10
DRIVE PULLEY INSTALLATION
·
8-13
!
NOTE
LH.CRANK CASE COVER/CONTINUOUSLY VARIABLE TRANSMISSION
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
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Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
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