13-10
FRONT WHEEL/FRONT FORK/STEERING
FRONT FORK ASSEMBLY
●
Wash parts with clean oil prior to assembling.
●
Assemble the rebound spring and the fork piston to the
fork tube.
●
Assemble the fork pipe to the bottom case.
●
Wrap the bottom case with a piece of cloth, and fix it to
the vise.
●
Apply screw locking agent to the socket bolt thread,
and assemble the socket bolt to the fork piston.
TORQUE VALUE : 2.0kgf
·
m
FRONT FORK INSPECTION
●
Place the fork spring on a level place, and measure the
free length.
●
If the free length deviates from the service limit,
replace the springs with new ones.
●
Check components for damage or abnormal wear.
Replace defective parts with new ones.
SERVICE LIMIT : FORK SPRING : 266.3mm
●
Set the fork pipe on a V-blocks, and measure fork pipe
deflection by rotating with a dial gauge.
SERVICE LIMIT : Replace if the deflection is greater
than 0.2mm
●
Check the slider bush contact face.
●
If the slider bush is extensively damaged, replace the
bottom case.
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FRONT FORK SPRING
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
FORK PIPE
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
OIL SEAL STOP RING
When a vise is used to hold the bottom case, do not
insert the case itself but insert the bracket.
!
NOTE
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......