INSTALLATION
●
Install the steering head dust seal washer and dust seal
onto the steering stem.
●
Press in the steering bottom cone race using the
steering stem driver.
●
Install the under ball ass’y into the steering stem.
TOOL : STEERING STEM DRIVER
●
Insert the steering stem into the head pipe.
●
Install the steering upper ball ass’y into the steering
stem.
●
Install the top cone race and steering top thread onto
the steering head.
●
Tighten the top thread to specified torque, then loosen
the top thread
⅛
turn.
TORQUE VALUE : 0.15~0.25 kgf
·
m
●
Recheck that the steering stem moves smoothly
without play or binding.
●
Tighten the steering stem lock nut temporarily.
TOOLS : STEERING STEM LOCK NUT SOCKET
STEERING STEM SOCKET
●
Install the following parts
-Front fork
-Front wheel
-Steering handle
-Inner box
13-13
FRONT WHEEL/FRONT FORK/STEERING
●
Remove the steering top ball race from the head pipe.
●
Remove the steering bottom ball race.
●
Check the ball race for wear and damage, if necessary,
replace it.
●
Remove the front fork.
●
Check the steel ball, cone race and ball race for damage
and wear if possible, replace it.
●
Check the bottom cone race for wear and damage.
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING TOP THREAD NUT
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING STEM COMP
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
STEERING UNDER BALL ASS Y
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......