2-8
INSPECTIONS/ADJUSTMENTS
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
FREE PLAY
BRAKE FLUID
●
Check the oil level inside the front brake reservoir.
If the oil level is near the lower limit line, remove
the reservoir diaphrag mand fill DOT3 and DOT 4
brake fluid to the top limit line.
●
If the brake fluid reaches the lower limit line, check
the entire brake system for leaks.
BRAKE SYSTEM
●
Check the front brake hose for cracks or damage.
If any leaks are found,replace immediately
BRAKE LEVER FREE PLAY
●
Check the free play after pulling the lever.
FRONT: 10~20mm
REAR: 10~20mm
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
ROD MARK
BRAKE PAD
ROD MARK
BRAKE PAD
•
If the brake pad is worn severely brake fluid level
can be down.
BRAKE PAD
BRAKE PAD REPLACEMENT
●
Check the brake pads for wear.
●
If the rod mark on the pad reaches the brake
disc, replace the pads.
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
CHECK GLASS
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
REAR BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
DUBLE BRAKE HOSE
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT CALLIPER
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
FRONT BRAKE HOSE
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
REAR CALIPER
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......