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●
Apply oil to a new O-ring and install it onto a new
valve guide.
●
Drive the new guide in from the camshaft side of the
cylinder head while the cylinder head is still heated.
TOOL : VALVE GUIDE DRIVER
●
When reaming new valve guides, insert the valve guide
reamer from the combustion chamber side.
TOOL : VALVE GUIDE DRIVER
●
Reface the valve seats and clean the cylinder head
thoroughly to remove any metal particles.
VALVE SEATS
INSPECTION
●
Clean all intake and exhaust valves thoroughly to
remove carbon deposits.
●
Apply a light coating of Prussian Blue to each valve
face.
10-8
CYLINDER HEAD / VALVES
●
Take care not to tilt or lean the reamer in the guide
while reaming.
●
Otherwise, the valve is installed slanted, that causes oil
leaks from the stem seal and improper valve seat
contact and results in the valve seat refacing not able
to be performed.
●
Use cutting oil on the reamer during this operation.
●
Rotate the reamer clockwise, never counterclockwise
when inserting and removing.
!
NOTE
△
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE GUIDE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......