15-9
BRAKE SYSTEM
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
DUST SEAL
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
AIR GUN
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
CALIPER BODY
DISASSEMBLY
●
Remove the rear brake caliper.
●
Check the caliper assembly.
●
Remove the pad spring, slide pin, caliper bracket and
boot from the caliper body.
●
If there is any wear or damage in the boot, replace it
with a new one.
●
Wrap the caliper with a piece cloth to avoid piston and
brake fluid leakage and facing the piston downward.
●
Remove the piston from the caliper, while blowing the
low-pressure air in the opening of the brake hose.
●
Disassemble the piston seal and the dust seal.
●
Clean the piston and inside of the caliper with the brake
fluid.
●
Never use the high-pressure air or bring the air gun too
close.
●
Never touch the inside of the caliper.
!
CAUTION
△
INSPECTION
●
Check the caliper cylinder bore for scoring scratches or
other damage.
●
Measure the caliper cylinder I.D
CYLINDER I.D.B : 25.07mm
●
Check the caliper piston outer diameter part for
scratches or other damage.
●
Measure the piston outer diameter .
SERVICE LIMIT : 24.8mm
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......