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15-11
BRAKE SYSTEM
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
MASTER CYLINDER SET
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
LEVER
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
MASTER CYLINDER BODY
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
CIR CLIP
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
BOOT
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
STOP SW
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
PIVOT BOLT
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
BRAKE LEVER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
MASTER CYLINDER
REMOVAL
●
Drain the front rear brake fluid.
●
Remove the front rear stop switch.
●
Loosen the brake hose oil bolt.
●
Loosen the master cylinder holder bolt.
●
Remove the master cylinder.
●
Brake fluid causes damage to the painted, plastic or
rubber parts. Do not spill fluid on these parts.
●
If contaminated, gently wipe off the fluid with a piece
of cloth or wash in water. Close hose joints properly to
prevent leakage of brake fluid.
●
Clean the disassembled parts with brake fluid, and use
compressed air to verify each passage is not clogged.
●
Do not allow the disassembled parts to be
contaminated by waste material or dust.
!
CAUTION
△
DISASSEMBLY
●
Remove the front / rear stop switches.
●
Remove the piston boot, cir clip from the master
cylinder.
TOOL : SNAP RING PLIERS
●
Remove the washer piston spring from the master
cylinder.
●
Clean the master cylinder, reserve, master piston with
the recommended brake fluid.
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......