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SOLANA

User’s Manual

Mortch International Ltd

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Summary of Contents for Solana

Page 1: ...SOLANA User s Manual Mortch International Ltd ...

Page 2: ...nced staffs in our sale agency and the maintenance shop will also offer excellent service for you Please take an initial examination of your motorcycle after the first 300km running in our designated maintenance shop and take regular examination in every 1000km thereafter All the direction illustration and specification included in this manual are based on the latest product information Please be ...

Page 3: ...lling parts 4 Fuel tank 6 Fuel and engine oil 6 Starting pedal 6 Pre riding inspection 7 Engine starting 8 Regular maintenance 10 Tools 16 Technical Parameters 17 Electrical Circuit Chart 19 Mortch International Ltd h t t p w w w m o r t c h c o m ...

Page 4: ...r helmet while riding 3 Being familiar with motorcycle operation It is of great importance to ensure your safety getting familiar with motorcycle operation 4 Speed limitation Drive at proper speed in accordance with the road condition the weather and your driving skill WARNING It is dangerous to drive on the wet road Do not make an abrupt turning while accelerating and keep proper distance from ot...

Page 5: ...ring the motorcycle When your motorcycle needs inspection repair or other special service the number will enable you to get good service from our sale agency Please note down your number here The frame number The engine number 139QMB XXXXXXXXX Mortch International Ltd h t t p w w w m o r t c h c o m ...

Page 6: ...ar shock absorber 14 air cleaner 16 taillight rear turning light 17 side reflector 18 drum brake 19 rear brake lever 21 meters 22 right switches assy 23 front brake lever 24 rear reflector 1 2 3 4 5 6 7 8 9 10 11 12 1314 15 16 17 18 19 20 21 22 23 24 5 front turning light 10 seat 15 rear carrier 20 left switches assy 25 muffler 25 Mortch International Ltd h t t p w w w m o r t c h c o m ...

Page 7: ...ht turning light C Switch for high low beam lights 3 Meters and indicating lights A Fuel gauge B Indicates the speed in km h and Mph C Indicates total distance the motorcycle has run D Turning signal light indicator E High beam indicator C B A E D C B A F E km h Mph 10 10 20 30 40 50 20 30 40 50 60 70 80 0 Mortch International Ltd h t t p w w w m o r t c h c o m ...

Page 8: ...on and then the engine starts 6 Ignition switch ON Engine can be started and all the lights can be operated The key cannot be taken out OFF The whole circuit is cut Engine and lights cannot be operated and the key can be taken out LOCK Turn the steering handlebar fully to the left press the key and turn it to the position lock Then the key can be taken out A B ON OFF LOCK Mortch International Ltd ...

Page 9: ...and tightened it Fuel and engine oil A Gasoline High quality fuel is essential to the engine Any sand in the fuel is absolutely prohibited 90 or higher quality lead free gasoline is preferred B Engine oil SAE15w 40 SF Starting pedal Starting pedal is for kicking start of the engine Turn off the engine when refilling the tank Turn off the cap slowly Don t overfill the gasoline over the designated s...

Page 10: ...and the rear brake 2 No break on the cable 3 Flexible function 3 Tires 1 Proper pressure 2 No crack or cutting 4 Fuel Sufficient fuel 5 Engine oil Sufficient engine oil 6 Lights Workable 7 Horn Workable 8 Gear oil With normal stock 9 Throttle 1 Proper gap 2 Flexible function 3 Proper control lever returning 10 All the bolts and nuts No loosing appearance Mortch International Ltd h t t p w w w m o ...

Page 11: ...arting the engine 2 Turn the ignition switch to the ON position 3 Engine Starting Grip the brake lever and press the starting button and then the engine will be started Grip the rear brake lever in case that the motorcycle rushes forwards abruptly Warning press the rear brake lever ON position Mortch International Ltd h t t p w w w m o r t c h c o m ...

Page 12: ...se press the rear brake lever in advance to get through the circuit and start the motor When using electric starting don t operate the starting motor continually or it may cause damage to the starting motor and the battery Warm up the engine after cold starting about 3 minutes Warning After the engine started the starting pedal should be taken back to its original position Otherwise it will affect...

Page 13: ...hen necessary Fuel throttle A A A A Drive belt I I Engine oil R R Replace every 3000km Brake system I I I I I Front fork and steering stem bearing I I I I Suspension I I I I Tires I I I I I Fastening nuts and bolts I F F F Gear oil R Replace every 5000km 5Month Rear brake cam C NOTE I Inspect and clean adjust replace or lubricate when necessary C Clean R Replace F Fastened Service more frequently ...

Page 14: ...up for 2 3 minutes Adjust the idling speed screw to set the engine at speed of 1900 100 rpm The idling speed adjusting screw is following 3 Air cleaner A Remove 6 tightening screws of air cleaner cover Remove air cleaner cover B Take out the sponge core CLEANING Pour the non inflammable detergent into a basin and immerse the sponge core into the detergent Warning It has been fully adjusted to the ...

Page 15: ... piece of hard wire or steel needle Adjust the gap to 0 6 0 7mm with a thickness gauge Use A7RC when replacement is needed 5 Fuel Refill the recommended 90 or higher quality lead free gasoline when the indicating needle in the fuel gauge points to the red area NOTE Lead free gasoline will extend the life of spark plug and catalytic converter 6 Engine oil Replace the engine oil under the condition ...

Page 16: ...s 7 Brake system Normal free travel of the brake lever is about 10 20mm The front brake disk brake The rear brake drum brake Turn the adjusting nut to get a proper travel FREE TRAVEL means the distance between the positions from free status to the beginning performance of the brake Pay attention to the sensitivity of the brake Warning a a 10 20mm adjusting nut a 10 20mm a Mortch International Ltd ...

Page 17: ... Brake oil level It has been filled with the special brake oil before the motorcycle leaves the factory User should fill or replace the qualified brake oil such as No DOT3 or DOT4 brake oil from the appointed maintenance station Never replace or mix other oil otherwise it would damage the brake system If the brake oil is insufficient it might be possible for the air to come into the brake system a...

Page 18: ...essary 10 Fuse Fuse is linked with the outer line of the battery When a light or circuit fails suddenly please check the fuse first 11 Gear oil Please use the recommended gear oil SAE85W 90 Total capacity 110ml Replacing capacity 100ml The standard tire is 3 50 10 51J for front and rear tires Another type of tire may cause trouble Tire inflation pressures and the general tire condition are extreme...

Page 19: ... dirty gear oil Tighten the oil plug for draining Refill fresh gear oil and tighten the oil plug for refill After refilling please make sure you have locked the oil plugs and bolts Tools A full set of tools is offered for your daily use the plug for draining the plug for refill Mortch International Ltd h t t p w w w m o r t c h c o m ...

Page 20: ...kg 3kg 160kg 3kg Capacity Max Speed 25km h Circuit system Spark plug Battery Fuse Headlight Front turning lights Rear turning lights Brake light Position lights A7RC 12V 5 7AH 10A 12V 35 35W 12V 10W 12V 10W 12V 21 5W 12V 5W Volume of the fuel tank Volume of the engine oil tank 6 5L 0 5L 1L Mortch International Ltd h t t p w w w m o r t c h c o m ...

Page 21: ...m3 10 5 0 1 1 1900 100 r min 2 2kW 7500r min 2 9N m 7000r min PZ18J Sponge core CDI Electric kicking start Forced air cooled Pressure spray Brake system Front disk brake Rear drum brake Suspension Front shock absorber Rear shock absorber Variable pitch spring hydraulic damping shock absorber Variable pitch spring hydraulic damping shock absorber Tires 3 50 10 51J for front and rear tires Mortch In...

Page 22: ...19 Mortch International Ltd h t t p w w w m o r t c h c o m ...

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