●
After cutting the valve seat, apply lapping compound to
the valve face, and insert the valve with a valve guide
reamer.
IN/EX VALVE ASSEMBLY
●
Install the valve spring and new stem seals.
●
Lubricate each valve stem with molybdenum disulfide
grease and insert the valve into the valve guide.
●
Check the valve moves up and down smoothly.
●
For valve spring with varying pitch, install the valve
springs with the narrow pitch end facing down.
●
Install the spring retainers.
●
Compress the valve springs with the valve spring
compressor and install the valve cotters.
TOOL : VALVE SPRING COMPRESSOR
10-11
CYLINDER HEAD / VALVES
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
VALVE SPRING COMPRESSOR
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
VALVE
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
SPRING
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
RETAINER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
COTTER
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
STEM SEAL
●
Do not excessively press and turn the valve to set it as it
may cause damage. Gently strike and set the valve.
●
The seat surface may become worn on one side if the
valve is set in the same position. Turn the valve slightly
when setting it.
●
Take precautions not to allow compound to get into the
clearance between the stem and guide while the valve is
being set.
!
NOTE
△
●
Compressing the valve spring more than necessary
when installing the valve cotters may cause loss of
valve spring tension.
!
CAUTION
△
NARROW PITCH
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......