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3-3
EXTERNAL PARTS
INNER BOX
REMOVAL / ASSEMBLY
●
Loosen the 6 tapping screws securing the
front side cover
FRONT COVER
REMOVAL/ASSEMBLY
●
Loosen the 2 washer screw securing the
headlight case. Remove the headlight.
●
Remove the speedometer cable, headlight
cable coupler (left and right)
●
Loosen the flange bolt securing the headlight
case.
●
Remove the case.
●
Release the lock by turning the cap securing the
main key remove the cap.
●
Loosen the tapping screw securing inner box.
●
Remove the inner box.
●
Install in the reverse order of removal.
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
FRONT COVER
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
INNER BOX
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
HEAD LIGHT
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
WASHER SCREW
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
HEAD LIGHT CABLE
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
FRONT SIDE COVER
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
TAPPING SCREW
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......