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9-4
A.C GENERATOR / STARTER CLUTCH
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI PIPE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
SAI TUBE
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
COOLING FAN
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
STARTER COMP
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
RH. CRANK CASE COVER
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
SAI REED VALVE
A.C GENERATOR INSTALLTION
●
Install the stator to the RH. Crankcase cover.
●
Clean the tapered portion of the crankshaft.
●
Clean the inside part of the flywheel.
●
Check the woodruff key, install the flywheel by
aligning the groove with the woodruff key.
●
Temporarily install the flywheel nut, hold the flywheel
with the universal holder, or remove the LH. crankcase
cover and tighten the flywheel nut with the specified
torque.
TORQUE VALVE : 5.0~6.0kgf m
TOOL : UNIVERSAL HOLDER
●
Hold the drive face with drive face holder and install
the cooling fan.
●
Install the LH. crankcase cover.
TORQUE : 0.8~1.2kgf m
●
Install the RH. Shroud.
●
Connect the A.C.G wiring coupler and connector to the
wire harness, and install the wiring with the clamp.
●
Install rear under cover.
●
Install the muffler.
RH. CRANKCASE COVER
●
Remove the following parts.
- Rear under cover.
- Ex. Muffler.
- Rear swing arm.
- RH shroud.
- Cooling fan.
- A.C.G starter comp.
- SAI reed valve.
●
Loosen the flange bolt securing the RH. Crankcase
cover.
●
Remove the RH crankcase cover.
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......