18-3
STARTER SYSTEM
STARTER MOTOR
REMOVAL
●
Remove the starter motor cable from the starter
magnetic switch.
●
Loosen the 2 flange bolts securing the engine case,
remove the battery earth cable and starter motor.
●
Install in the reverse order of removal.
DISASSEMBLY
●
Remove the starter motor cable.
●
Before disassembling the starter motor mark the
position of the case and cover so the starter can be
assembled correctly later.
●
Loosen the starter motor case bolts and remove the
motor cover.
INSPECTION
●
Check for continuity of the starter motor case.
-Between cord terminal“
⊕
” and bracket“
⊖
”: normal
if no continuity.
-Between cord terminal and brush : normal if there is
continuity.
●
If abnormal, replace with a new one.
●
Loosen the brush terminal setting nut, remove the
brush holder set.
●
Check for continuity between “
⊕
” and “
⊖
” terminals
of the brush holder.
●
If there is continuity, replace with a new one.
●
Always turn the ignition switch OFF before servicing
the starter motor. The motor could suddenly start,
causing serious injury.
●
Accurately tighten the battery earth cable.
!
NOTE
△
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
SETTING BOLT
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
RR. BRACKET
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
BRUSH
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
CORD TERMINAL
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
STARTER MOTOR CABLE
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
ASSEMBLY MARK
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
STARTER MOTOR
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
FLANGE BOLT
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
BRUSH HODER SET
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......