15-8
BRAKE SYSTEM
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
LH CALIPER BODY
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
PISTON A
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
HANGER PIN
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
RH CALIPER BODY
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PISTON B
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
PAD SPRING
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
SOCKET BOLT
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
FR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. CALIPER
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
RR. BRAKE HOSE
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
BRAKE PAD
ASSEMBLY
●
Clean the piston seal and the dust seal with the brake
fluid and install them in the caliper.
●
Install the piston in the caliper with the groove side of
the piston facing the pad.
INSTALLATION
●
Install the brake caliper to the from fork, and front axle.
●
Install the caliper to the specified torgue.
TORQUE VALUE : 3.0 kgf
·
m
●
Install the brake hose to the caliper body with the new
2 oil bolts washer and oil bolts.
●
Install the oil bolt to the specified torgue.
TORQUE VALUE : 3.4 kgf
·
m
●
Fill the brake fluid, and bleed air.
●
Install the RH./LH. caliper body.
●
Install the socket bolt.
●
Install pad spring to the caliper.
●
Install caliper hanger pin bolt to the pad comp and
caliper bracket to the caliper body.
●
Install the brake pad to the caliper.
REAR BRAKE CALIPER
REMOVAL
●
Loosen the rear brake hose bolt and remove the brake
hose.
●
Loosen the 2 bolts and remove the rear brake caliper.
Summary of Contents for B-BONE
Page 1: ......
Page 2: ......
Page 4: ......
Page 8: ...1 4 SERVICE INFORMATION...
Page 9: ...SERVICE INFORMATION 1 5...
Page 10: ...1 6 SERVICE INFORMATION...
Page 11: ...1 7 SERVICE INFORMATION...
Page 12: ...1 8 SERVICE INFORMATION...
Page 13: ...1 9 SERVICE INFORMATION...
Page 22: ...MEMO...
Page 24: ...2 2 INSPECTIONS ADJUSTMENTS...
Page 25: ...2 3 INSPECTIONS ADJUSTMENTS...
Page 34: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 4 4...
Page 99: ...MEMO...
Page 100: ...MEMO...
Page 116: ...8 0 LH CRANKCASECOVER CONTINUOUSL YV ARIABLETRANSMISSION LH CRANK CASE COVER...
Page 130: ...9 0 A C GENERATOR STARTER CLUTCH sai COOLING FAN FLY WHEEL STARTER COMP SAI LID VALVE...
Page 131: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9 16...
Page 139: ...MEMO...
Page 156: ...11 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOPRING SECONDRING OILRING...
Page 160: ...11 4 CYLINDER PISTON...
Page 163: ...MEMO...
Page 164: ...12 0 TRANSMISSION CRANKSHAFT CRANK CASE...
Page 175: ...MEMO...
Page 190: ...14 0 REAR WHEEL SUSPENSION REAR SWING ARM...
Page 198: ...MEMO...
Page 199: ...MEMO...
Page 200: ...15 0 BRAKE SYSTEM...
Page 214: ...16 0 CHARGING SYSTEM 15A...
Page 234: ...MEMO...
Page 241: ...MEMO...
Page 242: ...MEMO...
Page 243: ...0 1 WIRING DIAGRAM EURO 2 WIRING DIAGRAM...
Page 244: ...0 2 WIRING DIAGRAM EURO 3 WIRING DIAGRAM...
Page 245: ...SERVICEMANUAL 2009 02 PRINTED 2009 02 PUBLICATION C CO OP PY Y P PR RO OH HI IB BI IT T...
Page 246: ......