Royal Alloy Grand Tourer GT125 Operation Manual Download

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Summary of Contents for Grand Tourer GT125

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Page 3: ...s standards please carry out the maintenance schedule and instructions in this manual in cooperation with your dealer The following important information will appear in this manual Caution Refers to procedures that must be followed Otherwise your personal safety may be endangered Note Refers to procedures that must be followed to avoid damaging the scooter Warning Refers to procedures that must be...

Page 4: ...uggage Box 16 Fuel and Oil Recommendations 17 Running in of New Scooter 18 Inspection before Riding 20 Battery connection 20 Inspection of Braking effect and free play 20 Inspection of the Tyre 21 Inspecting the Quantity of Fuel 21 Inspecting the Quantity of Engine Oil 22 Inspecting the Transmission Oil Level 23 Inspection of the Ignition Unit and the Lights 23 Inspecting the Rear View Mirrors 23 ...

Page 5: ... 28 The First Service 28 Maintenance Schedule 29 Battery 31 Spark Plug 32 Fuel Hose 33 Air Filter 33 Throttle Cable Adjustment 34 Hydraulic brake fluid 34 Tyres 35 Fuse 36 Troubleshooting 37 Storage Procedures 37 Specifications 39 Warranty ...

Page 6: ...erous to ride on damp or wet roads Therefore high speed should be avoided and special care should be taken when turning Bear this in mind the braking distance on rainy days can be twice as much as on dry days Correct Wearing of Safety Helmet Always wear a safety helmet whenever you ride and make sure you fasten the strap securely whenever you wear the helmet Safety clothing Recommendation Bright c...

Page 7: ...elf with the following parts carefully before using the scooter 1 Exhaust Muffler 2 Rear light brake light 3 Rear rack 4 Seat 5 Acceleration grip right switch 6 Head lamp 7 Front turning lamps 8 Front right shock absorber Warning Rear rack has a maximum payload of 5 kgs ...

Page 8: ...7 1 Rear brake lever 2 Rear view mirrors 3 Left grip switch 4 Glove box 5 Rear shock absorber 6 Rear turning lamps 7 Rear disc brake 8 Air filter 9 Rear Drive 10 Main stand 11 Front disc brake 12 Front left shock absorber 11 12 ...

Page 9: ...ssembly Note Quote your chassis number for convenience in purchasing correct spare parts from your dealer Chassis number Chassis number is stamped on the frame right side frame rail Engine number Chassis number Please write down the serial numbers below for future reference Chassis Serial No Engine Serial No ...

Page 10: ...ng in the fuel tank When the pointer points to F the fuel tank is full When the pointer moves to E or lower it means the fuel level is low and urgent refilling is necessary Lh Direction Indicator Rh Direction Indicator Lamps When the left hand indicator is operated the l h direction indicator lamp will flash When the right hand indicator is operated the r h direction lamp will flash ...

Page 11: ...ed MI Indicator If this warning light appears during riding please consult your dealer Battery Indicator Indicates the battery voltage When the pointer points to H the battery is full When the pointer moves to L or lower it means the battery voltage is low and charging is necessary Display ODO Trip Displays the distance total or single that the scooter has been ridden Speedometer The speedometer s...

Page 12: ...e key can be inserted or pulled out When you leave the scooter you may lock the steering handlebars to help prevent your scooter from being stolen 1 Turn the handlebars to the left 2 Insert the key Press the key in and turn it anti clockwise to LOCK position 3 Pull out the key To unlock the handlebars insert the key from LOCK position and turn it without pressing clockwise to OFF position Note Swi...

Page 13: ...to turn on and off the left or right signal lamps to show the other vehicles that you want to turn left or right When you turn the lever to Right The right signal lamps flash Left The left signal lamps flash Centre Push in the switch at the centre position to cancel the turn signal operation Please turn off the lamps when they are no longer necessary otherwise you may cause problems to other road ...

Page 14: ...tion Throttle Grip 5 Throttle grip is used to control engine speed Turn it towards anticlockwise you to increase engine speed Turn it away from you to decrease the engine speed Brake Levers By operating the brake levers you can control the speed of the scooter to slow down or stop The brake is applied by squeezing the brake lever gently towards the grip The rear brake light will be illuminated whe...

Page 15: ...upwards and backwards Always ensure that the scooter is on level ground or pointing uphill on hard standing before putting the scooter on the main stand Never put the scooter on the stand if the machine is pointing downhill or the floor is uneven or on soft or loose ground Please Note The main stand is designed to support the weight of the scooter only It is not designed to support the weight of t...

Page 16: ... Lock To open and close the seat as follows 1 The seat release button is located on the left hand side and to the rear of the seat push the button in and the seat will open 2 To close the seat gently lower the seat down onto the locking pin Please Note Please do not drop the seat to close it as this will damage the seat catch ...

Page 17: ...the luggage box Do not keep valuable item in the luggage box Do not place fuel and oil in the luggage box Only store water proof items in luggage box Never forget to lock the luggage box Maximum payload is 5 Kgs in the luggage box Maximum payload is 5 Kgs for the rear luggage rack ...

Page 18: ...dditive will damage the catalytic convertor in the exhaust Engine Oil Use only a high quality 4 stroke semi synthetic engine oil this will extend the longevity of the engine Grade SE or SD engine oil in API method are recommended with a viscosity of SAE10W 40 If this oil is not available please purchase appropriate substitutes according to the data listed below Transmission Oil Use good quality EP...

Page 19: ...n Recommendation This table shows the maximum recommended throttle operation during the running in period Initial 500 miles Less than 1 2 throttle Initial 1000 miles Less than 3 4 throttle Vary the engine Speed The engine speed should be varied and not held at a constant speed This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool This aids the running in pro...

Page 20: ...ant service your scooter will receive During running in all of the engine components will have bedded in and all the other parts will have seated in All adjustments will be restored all fasteners will be tightened and the old oil will be replaced Timely performance of the 500Km service will ensure optimum service life and performance from the engine Caution The 500Km service should be performed as...

Page 21: ... play or excessive movement Brakes 1 Correct brake lever free play 2 No obstruction in braking Tyres 1 Correct pressure 2 Adequate tread depth 3 No cracks or cuts Fuel Enough fuel for the planned distance of the journey Lighting Operate all lights headlamp tail lamp brake lamp turning lamps Indicators Oil indicator if fitted and turning indicators Horn Correct function Engine oil Correct level Thr...

Page 22: ...e Front Wheel 32psi Rear Wheel 34psi 2 Crack Damage Foreign Object and Abnormal Wear Inspecting the Quantity of Fuel Make sure that there is enough fuel to reach your destination Turn the ignition switch to ON position if the fuel gauge hands points to the red region the fuel should be refilled as soon as possible Check the surface of the tyre Is there any obvious damage Are there any nails stones...

Page 23: ... it idle for a few minutes to allow the oil to circulate and then switch it off 3 Wait for five minutes to allow the oil to return to the crankcase and settle 4 Loosen the refilling oil cap dipstick and remove 5 Clean the dipstick of oil residues insert the oil filler cap but don t screw it in otherwise there will be a wrong measurement which may lead to engine damage Remove again and check for th...

Page 24: ...ll transmission oil flows out then tighten the plug B and add new oil via the oil filler opening 5 Tighten the oil filler screw A Inspection of the Ignition Unit and the Lights Start the engine check if the headlight and the rear light are on Operate the front and rear brake separately and check if the brake light is activated Operate turning signal lamp switch and check if the turn signal lights ...

Page 25: ...g 24 Inspecting the Reflectors and the License Plate Check that the license plate and the reflectors are not dirty or damaged Check that the license plate is fixed securely and that the registration number is clearly visible ...

Page 26: ...brake lever 9 Open the throttle 1 8 1 4 10 Push the starter button until the engine fires Caution Release the starter button soon after the engine is started Otherwise damage may result to the starter motor and gear wheels Setting off a Take the scooter off the main stand b Mount the scooter While holding the handlebars with both hands and both brakes applied mount the scooter from left side and s...

Page 27: ...en acceleration e Adjust Speed The speed of your scooter can be adjusted by turning the throttle grip Rotate the grip towards you to speed up anti clockwise Gradual rotation is recommended Close the throttle to slow down f Applying the Brakes and Stopping Combined application of both brakes is always recommended Quickly release the throttle grip or rotate backwards clockwise to the minimum positio...

Page 28: ...the brakes cautiously at any time Check the brakes after washing the scooter or riding through water After washing the scooter or riding through standing water the braking effect may be reduced If this occurs slow riding and gentle braking should be observed to allow time for the brakes to restore to their normal function Caution To prevent your scooter from falling off the main stand never park y...

Page 29: ...e these items inspected and serviced by your dealer or a qualified service mechanic The First Service The maintenance after the first 500 KMs is the most important During running in all engine parts will have been matched to each other bedding in will have occurred with other parts All parts should be re adjusted all fasteners re tightened and contaminated engine oil and filters replaced To ensure...

Page 30: ... Exhaust system T T T T T Spark plug I I R I R Fuel hoses I I I R I Transmission oil R R R R R Brake fluid I I I R I Engine oil R R R R R Engine oil pump I I I I I V belt I I R I R Brakes I I I I I Front fork I I I I I Handlebars I I I I I Rear suspension I I I I I Tyres I I I I I Nuts and bolts T T T T T Lubrication of cables I I I I I Air filter Clean every 1000 kms replace when necessary or eve...

Page 31: ... 36 3 Steering stem lock nut 30 3 0 22 4 Handlebar locating bolt 25 2 5 18 5 Front fork mounting bolt 45 4 5 33 6 Master cylinder mounting bolt 10 1 0 7 5 7 Brake hose union bolt 23 2 3 17 8 Brake caliper mounting bolt 26 2 6 19 9 Brake bleed nipple 7 5 0 75 5 5 10 Front panel bolt 23 2 3 17 11 Rear axle nut 120 12 0 88 12 Rear shock bolt 29 2 9 21 13 Rear brake lever nut 11 1 1 8 14 Engine bracke...

Page 32: ...the body centre cover beneath the front of the seat This battery is a sealed type and requires no maintenance such as fluid level and gravity Caution If the machine is not being used for 2 weeks or longer ensure the battery is kept fully charged by connecting the battery to a trickle charger ...

Page 33: ...r of the tip can tell you whether or not the standard spark plug is suitable for your type of usage this is assuming that everything else is running correctly If the standard spark plug is very black usage may be due to very short trips where the engine does not reach full operating temperature you are better using a hotter heat range of spark plug A normal operating spark plug should be light bro...

Page 34: ...d with dust intake resistance will increase with a resultant decrease in power output and increase in fuel consumption due to the richer mixture Check and clean the air filter element according to the following procedure 1 Remove the screws 2 Remove the two fixing slippers by sliding them rearward 3 Remove the air filter cover 4 Remove the filter element 5 Clean the filter element by blowing it th...

Page 35: ...4 1 glycol based hydraulic brake fluid must be used in this scooter Do Not mix with silicon based or mineral oil based fluid Otherwise the hydraulic brake system will be damaged and the performance of the braking system seriously reduced Don t use residual fluid from an opened container from previous maintenance brake fluid is hygroscopic it can absorb moisture from the atmosphere Caution Do not o...

Page 36: ...he scooter Under inflated tyres make smooth cornering difficult and over inflated tyres decrease the amount of tyre in contact with the ground which can lead to skids and loss of control Be sure that the tyre pressure is within the specified limits at all times Tyre pressure should only be adjusted when the tyres are cold Cold Inflation Tyre Pressure Caution Tyre pressures and the condition of you...

Page 37: ... may result in clearance issues and may void your warranty Fuse The fuse is located next to the battery If there is any electrical system failure first check the fuse In case the fuse blows there is a 10A spare fuse supplied in the fuse holder Caution Always be sure to replace the blown fuse with the correct amperage fuse Never use a substitute for example aluminium foil or wire to replace a blown...

Page 38: ... needs special servicing requiring appropriate materials equipment and skill For this reason we recommend that you trust this maintenance work to the dealer If you need to service the machine for storage yourself follow the general guidelines below Scooter Place the motorcycle on its main stand and thoroughly clean the entire scooter Fuel Drain the fuel tank and run the engine for a few minutes un...

Page 39: ...WD40 GT85 or ACF 50 etc Not Brake Discs or Calipers Protect the painted surfaces with a good quality car wax Procedure for Returning to Service Clean the entire scooter Re fuel with unleaded fuel Re install the fully charged battery Adjust the pressure of tyres as described in the TYRE section Page 35 Lubricate all places as instructed in this manual Do the INSPECTION as listed in this manual befo...

Page 40: ...0 376 Electric SAE 10W 40 Semi Pressure splash EP 80w 90 Octane rating of 94 or higher 1P57QMJ 1800 100 rpm 1 cylinder horizontal 57 4 57 8 149 6 10 5 1 8 0 8000 10 0 6000 376 Electric SAE 10W 40 Semi Pressure splash EP 80w 90 Octane rating of 94 or higher Tyre type Front tyre size Rear tyre size Inflation Front Rear Front brake Rear brake Spark plug Head lamp Turning lamp Tail lamp Brake lamp Ins...

Page 41: ...The Dealer has a responsibility to record work done to your machine via the Royal Alloy UK online service portal Your dealer should issue a completed Pre Delivery Inspection sheet at the time of handing your machine over Your servicing dealer can also issue you with a copy of the work recorded on the Royal Alloy UK Service Portal this is your copy of your service history The servicing schedule for...

Page 42: ...D ASSEMBLIES are covered for the full duration against faulty materials or workmanship this does not include normal wear and tear misuse negligence accidental damage If a part or assembly has exceeded its normal lifespan and has simply worn out then this is deemed as a part requiring replacement during normal servicing Dealer Responsibility In order to maintain your Royal Alloy warranty the supply...

Page 43: ...ty 3 The warranty is limited to the free replacement or repair of any defective part This replacement or repair under warranty can only be done with the express permission of Royal Alloy UK 4 The liability of the manufacturer or importer is limited solely to the warranty as defined in article 3 The buyer can in no way claim or apply for compensation for material or physical damage consumables or l...

Page 44: ... and clutch linings brake cables clutch cables speedometer cables oil seals brake discs or drive belts filters fluids such as engine oil coolant are expressly excluded from warranty coverage Corrosion or deterioration of all components is also excluded 7 On plastic parts and body panels they will be guaranteed only if their workmanship or manufacturing defects are detected prior to handover of the...

Page 45: ...Warranty Terms and Conditions Wa 44 MEMO ...

Page 46: ...Warranty Terms and Conditions Wa 45 Owner s Manual ...

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